Characterization of microstructure and properties of Al–Al<Subscript>3</Subscript>Zr–Al<Subscript>2</Subscript>O<Subscript>3</Subscript> composite

Aluminium-based metal matrix composite strengthened by in situ Al₂O₃ and Al₃Zr particles were synthesized by powder metallurgy route. Phase analysis by X-ray diffraction and scanning electron microscopy revealed that the reaction between Al and ZrO₂ produced Al₂O₃ and Al₃Zr phases in the sintered composites. The hardness of the composite is a strong function of sintering temperature as well as the volume fraction of reinforcements. The dry sliding wear test results clearly indicated that increasing the volume fraction of zirconia particles in the composite improved the wear resistance. Microcutting, ploughing, delamination and oxidation were the main mechanisms of wear.     

The crystallographic orientation relationship between Al<Subscript>2</Subscript>O<Subscript>3</Subscript> and MgAl<Subscript>2</Subscript>O<Subscript>4</Subscript> in the composite material Al<Subscript>2</Subscript>O<Subscript>3</Subscript>/Al–Mg–Si alloy

The formation mechanism of spinels on Al₂O₃ particles in the Al₂O₃/Al–1.0 mass% Mg₂Si alloy composite material has been investigated by transmission electron microscopy (TEM) in order to determine the crystallographic orientation relationship. A thin sample of the Al₂O₃/Al–Mg–Si alloy composite material was obtained by the FIB method, and the orientation relationship between Al₂O₃ and MgAl₂O₄, which was formed on the surface of Al₂O₃ particles, was discovered by the TEM technique as follows:

Synthesis and characterization of Al<Subscript>2</Subscript>O<Subscript>3</Subscript>–ZrO<Subscript>2</Subscript> nanocomposite powder by sucrose process

Nanocrystalline alumina–zirconia powders were prepared by a modified chemical route using sucrose, polyvinyl alcohol (PVA) and metal nitrates followed by a post calcination process. The process involved dehydration of Al³⁺–Zr⁴⁺ ions-sucrose–PVA solution to a highly viscous liquid which on decomposition process produced a black precursor material. The obtained precursor were then calcined at various temperatures: 1,050, 1,100, 1,150, 1,200 and 1,250 °C for different soaking times (1, 2, 4 h) in air. The formation of a nanocomposite composed of α-alumina (~20 nm) and tetragonal (t) zirconia (~19 nm) crystallites were confirmed for the sample calcined at 1,200 °C for 2 h, based on our XRD and TEM results. However, for the samples calcined below 1,150 °C the composite formed were composed of metastable alumina (γ, δ, θ) as well as t-zirconia phases. Interestingly, the zirconia phase retained its tetragonal structure for all the samples calcined above 1,050 °C. This is possibly related to the “size effect” and reduction of surface enthalpy of the zirconia crystallites surrounded by Al³⁺ cations.     

3D printing of Al<Subscript>2</Subscript>O<Subscript>3</Subscript>/Cu–O interpenetrating phase composite

Porous alumina preforms were fabricated by indirect 3D printing using a blend of alumina and dextrin as a precursor material. The bimodal granulate powder distribution with a bed density of 0.8 g/cm³ was increased to 1.4 g/cm³ by overprinting. The porosity of the sintered bodies was controlled by adjusting the printing liquid to precursor powder ratio in the range of 33–44 vol%. The green bodies exhibited bending strengths between 4 and 55 MPa. An isotropic linear shrinkage of ~17% was obtained due to dextrin decomposition and Al₂O₃ sintering at 1600 °C. Post-pressureless infiltration of the sintered preforms with a Cu–O alloy at 1300 °C for 1.5 h led to the formation of a dense Al₂O₃/Cu–O interpenetrating phase composite (IPC). X-ray analysis of the fabricated composites showed the presence of α-Al₂O₃, Cu and Cu₂O. CuAl₂O₄ spinel was not observed at the grain boundaries during HRTEM examination. The Al₂O₃/Cu–O interpenetrating phase composite revealed a fracture toughness of 5.5 ± 0.3 MPam^1/2 and a bending strength of 236 ± 32 MPa. In order to demonstrate technological capability of this approach, complex-shaped bodies were fabricated.     

Nanostructured Al<Subscript>2</Subscript>O<Subscript>3</Subscript>–ZrO<Subscript>2</Subscript> composite synthesized by sol–gel technique: powder processing and microstructure

Al₂O₃–ZrO₂ composite gel powder was prepared by sol–gel route. The gel precursor compositions were preferred to achieve yield of 5–15 mol% zirconia after calcination of respective powders. The precursor gel was characterized by Differential Thermal Analysis (DTA)/Thermo Gravimetric (TG), IR and X-ray Diffraction study (XRD). The analysis reveal the gel contained pseudoboehmite and amorphous Zr(OH)₄, which was decomposed in three and two stages respectively. The phase transformation of alumina during calcination followed the sequence of pseudoboehmite → bayerite → boehmite → γ-Al₂O₃ → θ-Al₂O₃ → α-Al₂O₃, while that of ZrO₂ follows amorphous ZrO₂ → t-ZrO₂ → (t + m) ZrO₂. Fourier Transform Infrared Spectroscopy (FTIR) studies showed that the number of M–OH and M–O bond increases with zirconia due to a change in the cationic charge of the composite powder. Transmission Electron Microscopy (TEM) photograph of calcined powder exhibited the presence of dispersed as well as agglomerated nano sized spherical particles. SEM and Electron Probe Microscope Analysis (EPMA) confirmed the near uniform distribution of zirconia particles in the alumina matrix.     

Wear and friction of Al–Al<Subscript>2</Subscript>O<Subscript>3</Subscript> composites at various sliding speeds

The present study addresses the dry wear behavior of Al₂O₃ 6061 Aluminum particulate composite under different sliding speeds and applied load using pin-on-disk tribometer at room temperature. Three grades of the submicron particle composites containing 10, 20, and 30 vol.% Al₂O₃ were tested. The results illustrate that higher load and higher concentration of Al₂O₃ particles lead to higher wear rates. For 10 and 20% Al₂O₃ concentrations, the wear rate decreases with increasing sliding speed, while it increases for 30% Al₂O₃. The surface morphologies of the worn composites indicate that at lower sliding speeds abrasion is dominant, while at higher sliding speeds delamination and adhesion increases. Results also indicate that the friction coefficient between the composite and the mating steel surface decreases with increasing sliding speed to a steady state.     

Mechanochemical behavior of Fe<Subscript>2</Subscript>O<Subscript>3</Subscript>–Al–Fe powder mixtures to produce Fe<Subscript>3</Subscript>Al–Al<Subscript>2</Subscript>O<Subscript>3</Subscript> nanocomposite powder

Mechanical treatment of Fe₂O₃, Al and Fe powder mixtures was carried out in a high energy ball mill to synthesize Fe₃Al–Al₂O₃ intermetallic matrix nanocomposite. Different compositions including 3Fe + Al, Fe₂O₃ + 2Al, 3Fe₂O₃ + 8Al and Fe₂O₃ + 3Al+Fe were chosen in this study. Phase development and structural changes occurring during ball milling were investigated by X-ray diffractometry (XRD) and scanning electron microscopy (SEM). The results showed that during MA, Fe₂O₃, Al, and Fe react to give a nanocrystalline Fe₃Al intermetallic compound matrix. The presence of pure Fe in initial powder mixture changed the modality of mechanochemical process from sudden to gradual reaction. The Fe₃Al–Al₂O₃ compound had a finer microstructure and particles size compared to the Fe₃Al compound.     

Crystallization and microstructural evolution of MgO–Al<Subscript>2</Subscript>O<Subscript>3</Subscript>–SiO<Subscript>2</Subscript>–TiO<Subscript>2</Subscript>–La<Subscript>2</Subscript>O<Subscript>3</Subscript> glass-ceramics

Crystallization and microstructure of glasses with the molar compositions 1MgO·1.2Al₂O₃·2.8SiO₂·1.2TiO₂·xLa₂O₃ (x = 0.1 and 0.4) were thermally treated at different temperatures in the range from 950 to 1250 °C and then analyzed by X-ray diffraction and scanning electron microscopy, in combination with energy-dispersive X-ray spectroscopy and electron backscatter diffraction. It was found that the microstructure is first homogeneous with the precipitation of randomly distributed crystals and then indialite domains with embedded perrierite and rutile crystals are formed. For higher temperatures or prolonged times, more domains appear and expand into the bulk of the sample. Finally, the entire sample consists of the indialite domains and the boundaries that are enriched in rutile, perrierite, and magnesium aluminotitanate. Nevertheless, very distinct differences are observed between the samples with different La₂O₃ concentrations. For the sample with x = 0.4, the domains were detected at lower temperatures, while the quantity and size of the domains increase faster due to the promoted precipitation of indialite. For the sample with x = 0.1, in addition to the domain boundaries, secondary boundaries between the “regions” (assemblages of the domains) are observed in a larger length scale. The average size of the crystalline phases found between the “regions” is larger than that typically observed at the domain boundaries. The sizes of the crystals at the boundaries decrease with higher concentrations of La₂O₃, and the crystals (especially perrierite) within the domains become larger, resulting in a more homogeneous microstructure. This results in better dielectric properties, i.e., much higher quality factor for the sample with x = 0.4 in comparison to that with x = 0.1 after heat-treatment at 1150 or 1250 °C.     

Improving compressibility and thermal properties of Al–Al<Subscript>2</Subscript>O<Subscript>3</Subscript> nanocomposites using Mg particles

This work presents an efficient technique to improve compressibility and thermal properties of Al–Al₂O₃ nanocomposites. The compressibility behavior was examined by cold compaction test, and the thermal conductivity was calculated through the measured electrical resistivity of the prepared samples. The results showed that the addition of Al₂O₃ to Al matrix improves the compressibility behavior of the produced nanocomposite. However, it has a negative effect on the thermal conductivity of the produced composite. Adding Al₂O₃ hard particles accelerates the fracturing process which improves the compressibility behavior. However, it causes some agglomeration at the grain boundaries which reduce the thermal conductivity. The addition of Mg to Al–Al₂O₃ nanocomposite improves both the compressibility behavior and the thermal conductivity. This is due to the great reduction in the particle size and the agglomeration of reinforcement particles on the grain boundaries which improve the compressibility behavior and the thermal conductivity.     

Preparation and characterization of Li<Subscript>2</Subscript>O–CaO–Al<Subscript>2</Subscript>O<Subscript>3</Subscript>–P<Subscript>2</Subscript>O<Subscript>5</Subscript>–SiO<Subscript>2</Subscript> glasses as bioactive material

The aim of the present investigation was to study the role of Al₂O₃ in the Li₂O–CaO–P₂O₅–SiO₂ bioactive glass for improving the bioactivity and other physico-mechanical properties of glass. A comparative study on structural and physico-mechanical properties and bioactivity of glasses were reported. The structural properties of glasses were investigated by X-ray diffraction, Fourier transform infrared spectrometry, scanning electron microscopy and the bioactivity of the glasses was evaluated by in vitro test in simulated body fluid (SBF). Density, compressive strength, Vickers hardness and ultrasonic wave velocity of glass samples were measured to investigate physical and mechanical properties. Results indicated that partial molar replacement of Li₂O by Al₂O₃ resulted in a significant increase in mechanical properties of glasses. In vitro studies of samples in SBF had shown that the pH of the solution increased after immersion of samples during the initial stage and then after reaching maxima it decreased with the increase in the immersion time. In vitro test in SBF indicated that the addition of Al₂O₃ up to 1.5 mol% resulted in an increase in bioactivity where as further addition of Al₂O₃ caused a decrease in bioactivity of the samples. The biocompatibility of these bioactive glass samples was studied using human osteoblast (MG-63) cell lines. The results obtained suggested that Li₂O–CaO–Al₂O₃–P₂O₅–SiO₂-based bioactive glasses containing alumina would be potential materials for biomedical applications.     

Electrical properties of R<Subscript>2</Subscript>O–Al<Subscript>2</Subscript>O<Subscript>3</Subscript>–SiO<Subscript>2</Subscript> glass–ceramics for anodic bonding

Temperature and frequency dependence on electrical properties (dielectric constant, dielectric loss and conductivity) of Li₂O–Na₂O–K₂O–Al₂O₃–SiO₂(R₂O–Al₂O₃–SiO₂) system glass–ceramics used as anodic bonding materials were discussed. The results showed that the main crystal phase of glass–ceramics was lithium metasilicate (Li₂SiO₃). Compared with the parent glass, both the dielectric constant and dielectric loss of glass–ceramics decreased, the dielectric constant and dielectric loss increased gradually with the increasing of the test temperature from room temperature to 400 °C, Testing frequency (30–300 MHz) had very little influence on the dielectric properties of samples. The electrical conductivity of glass–ceramics showed a trend of first decrease and then increase with the increasing of temperature. The glass–ceramics which has a lower dielectric constant, dielectric loss and better stability under high frequency was obtained after an appropriate heat treatment; it could be used as anodic bonding materials under very high frequency.     

Fabrication of Yb<Subscript>2</Subscript>O<Subscript>3</Subscript>–Al<Subscript>2</Subscript>O<Subscript>3</Subscript>–P<Subscript>2</Subscript>O<Subscript>5</Subscript>–SiO<Subscript>2</Subscript> Optical Fibers with a Perfect Step-Index Profile by the MCVD Process

An all-vapor phase MCVD process has been proposed for the fabrication of fiber preforms with a Yb₂O₃–Al₂O₃–P₂O₅–SiO₂ multicomponent glass core. We have investigated the tubular preform collapse into a rod and demonstrated approaches capable of preventing P₂O₅ losses in the central part of the core during the collapse process. Preforms with a flat, perfect step-index profile have been fabricated.     

Preparation,structure and microwave dielectric properties of 3MgO–Al<Subscript>2</Subscript>O<Subscript>3</Subscript>–3TiO<Subscript>2</Subscript> ceramics

3MgO–Al₂O₃–3TiO₂ (MAT) ceramics were prepared by a conventional solid-state reaction method. The crystal structure, sintering behavior and microwave dielectric properties of ceramics were investigated using X-ray diffraction, scanning electron microscopy and network analyzer. MAT ceramics contained the coexistence of three phases, including MgAl₂O₄, MgTiO₃ and MgTi₂O₅. The ceramics sintered at 1350 °C for 4 h presented excellent comprehensive performances with relative permittivity (ε _r ) of 15.4, quality factor (Q × f) of 91,000 GHz and temperature coefficient of resonant frequency (τ _f ) about ?55.1 ppm/°C.     

Effect of sintering temperatures on properties of BaO–B<Subscript>2</Subscript>O<Subscript>3</Subscript>–SiO<Subscript>2</Subscript>–Al<Subscript>2</Subscript>O<Subscript>3</Subscript> glass/silica composites for CBGA package

BaO–B₂O₃–SiO₂–Al₂O₃ (BBSA) glass/silica composites synthesized by solid-state reaction method were developed for CBGA packages, and the effects of sintering temperature (900–950 °C) on the phase transformation, microstructure, thermal, mechanical and electrical properties were investigated. XRD results show that the major phases quartz and cristobalite, and the minor phase BaSi₂O₅ are detected in BBSA composites. Furthermore, it was found that the quartz phase transforms to cristobalite phase at 930–940 °C. The formation of cristobalite phase with higher coefficient of thermal expansion (CTE) led to the increase of CTE value of BBSA composites. However, excessive cristobalite phase content would degrade the mechanical properties and the linearity of thermal expansion of the ceramics. BBSA composites sintered at 920 °C exhibited excellent properties: low dielectric constant and loss (ε_r = 6.2, tanδ = 10^?4 at 1 MHz), high bending strength (179 MPa), high CTE (12.19 ppm/°C) as well as superior linearity of the thermal expansion.     

In vitro dissolution behavior of SiO<Subscript>2</Subscript>–MgO–Al<Subscript>2</Subscript>O<Subscript>3</Subscript>–K<Subscript>2</Subscript>O–B<Subscript>2</Subscript>O<Subscript>3</Subscript>–F glass–ceramic system

Herein, we report the results of the in vitro dissolution tests, which were carried out by immersing the selected glass-ceramic samples in artificial saliva (AS) for various time periods of up to 42 days. In our experiments, the SiO(2)-MgO-Al(2)O(3)-K(2)O-B(2)O(3)-F glass ceramics with different crystal morphology and crystal content were used and a comparison is also made with the baseline glass samples (without any crystals). The bioactivity of the samples was probed by measuring the changes in pH, ionic conductivity and ionic concentration of AS following in vitro dissolution experiments. High resistance of the selected glass-ceramic samples against in vitro leaching has been demonstrated by minimal weight loss (<1%) and insignificant density change, even after 6 weeks of dissolution in artificial saliva. While XRD analysis reveals the change in surface texture of the crystalline phase, FT-IR analysis weakly indicated the Ca-P compound formation on the leached surface. The experimental measurements further indicate that the leaching of F(-), Mg(2+) ions from the sample surface commonly causes the change in the surface chemistry. Furthermore, the presence of (Ca, P, O)-rich mineralized deposits on the leached glass-ceramic surface as well as the decrease in Ca(2+) ion concentrations in the leaching solutions (compared to that in the initial AS solution) provide evidences of the moderate bioactive or mild biomineralisation behaviour of investigated glass-ceramics.     

Thermal and dielectric properties of the LTCC composites based on the eutectic system BaO–Al<Subscript>2</Subscript>O<Subscript>3</Subscript>–SiO<Subscript>2</Subscript>–B<Subscript>2</Subscript>O<Subscript>3</Subscript>

The low-temperature co-fired ceramic (LTCC) composites containing quartz based on the eutectic system BaO–Al₂O₃–SiO₂–B₂O₃ are fabricated at the sintering temperature below 980 °C. Preparation process and sintering mechanism were described and discussed, respectively. The results indicated that the addition of quartz to the eutectic system can availably improve dielectric properties of the LTCC composites. In addition, The LTCC composites with optimum compositions, which were obtained by the regulation of an Al₂O₃ content in the composite, can express excellent dielectric properties (permittivity: 5.94, 5.48; loss: 7 × 10⁻⁴, 5 × 10⁻⁴), considerable CTE values (11.7 ppm. °C⁻¹, 10.6 ppm. °C⁻¹) and good mechanical properties (128 MPa,133 MPa).     

Microstructural parameters of dispersion strengthened Cu–Al<Subscript>2</Subscript>O<Subscript>3</Subscript> materials

The aim of the article was to evaluate the microstructural parameters of Cu–Al₂O₃ dispersion strengthened materials with different volume fraction of Al₂O₃ phase. For analyses of dispersoids Al₂O₃, the extraction carbon replica was used. The distribution of Al₂O₃ particles in the matrix was estimated by three methods (quadrant count method, polygonal method, and by interparticle distances), these methods showed that particle distribution in material with 1 vol.% of Al₂O₃ is very close to the Poisson point process (PPP), which is a model of randomly distributed points. Particle distributions in materials with 8 and 10 vol.% of Al₂O₃ achieve features of regularity proved mainly by the spherical contact distance.     

Growth and properties of Al<Subscript>2</Subscript>O<Subscript>3</Subscript> and SiO<Subscript>2</Subscript> nanolayers on III–V semiconductors

We describe atomic layer deposition of silica and alumina layers on GaAs, InAs, and InSb substrates. The conditions for layer-by-layer growth of surface nanostructures are established, and some of their dielectric parameters are evaluated.     

Microstructure,interfaces and creep behaviour of Al<Subscript>2</Subscript>O<Subscript>3</Subscript>–Sm<Subscript>2</Subscript>O<Subscript>3</Subscript> (ZrO<Subscript>2</Subscript>) eutectic ceramic composites

New compositions in the melt-grown eutectic ceramics field are investigated for thermomechanical applications. This paper is focused on the Al₂O₃–Sm₂O₃–(ZrO₂) system. The studied compositions give rise to interconnected microstructures without anisotropy along the growth direction. At variance with the binary eutectic Al₂O₃–SmAlO₃, the homogeneity of the microstructure of the Al₂O₃–SmAlO₃–ZrO₂ ternary eutectic is less sensitive to the growth rate. Interfaces between the alumina and perovskite phases are investigated by high-resolution transmission electron microscopy (TEM). They are semi-coherent. In stepped interfaces, the facets are parallel to dense planes of each phase. The steps have a dislocation character and may accommodate both misfits. The ternary eutectic displays a very good creep behaviour with strain rates very close to those obtained on other previously studied eutectics in the Al₂O₃–RE₂O₃(RE = Y, Gd, Er)–ZrO₂ systems. The deformation micromechanisms are analysed by TEM in the three eutectic phases. After creep, dislocations are present in every phase. The activation of unusual slip systems (pyramidal slip in the alumina phase) shows that high local stresses can be reached. The presence of dislocation networks with low energy configurations is consistent with predominance of dislocation climb processes controlled by bulk diffusion.