COMBINED DRYING OF CRYSTALLOCOLLOIDAL MATERIALS

Principles of a new high-effective technique of granulating and drying some materials are discussed. The material properties are shown to affect the granulation and drying processes. Methods to describe falling and fluidized bed drying are suggested.     

THE EXPERIMENTAL STUDY OF ROTARY-STREAM FLUIDIZED BED DRYING

Rotary-stream fluidized bed drying is the combination of fluidized bed drying and pneumatic drying. Both non-viscous and viscous materials and even sticky paste can be dried successfully with this technique. The material being processed is turned to powder or granular product of controlled homogeneous in one treatment and no further pulverization is necessary. Correlation of Eu vs Re and Nu vs Re were obtained from hydrodynamic experiment and drying experiment respectively.     

大颗粒作用下微细粉流态化干燥研究

为了克服湿微细粉易于结团形成“细粉群”、不易流化和干燥的缺点，在微细粉中加入惰性大颗粒物料，由于大颗粒的“搅动”作用，使细粉分散，可提高流化质量，从而提高微细粉的流化干燥热效率．在实验基础上进行了物料衡算和热量衡算，并进行连续干燥热效率的计算．该方法为微细粉的流化干燥提供一条新的途径．     

DRYING OF STICKY GRANULAR MATERIALS DWING THE CONSTANT RATE PERIOD IN A VIBRATED FLUIDIZED BED

Experimental results on the drying characteristics in a vibrated fluidized bed IVFB) for sticky and agglomerating materials under various conditions of the operating parameters are presented.The dynamics of the \'FB of wetted materials and the effects of parameters, such as vibration amplitude and frequency, initial moisture content, initial bed height, particle size, and air velocity and temperature on the drying rate during the constant rate period were studied experimentally.     

COMBINED DRYING OF CRYSTALLOCOLLOIDAL MATERIALS

ABSTRACT

Principles of a new high-effective technique of granulating and drying some materials are discussed. The material properties are shown to affect the granulation and drying processes. Methods to describe falling and fluidized bed drying are suggested.     

DRYING OF STICKY GRANULAR MATERIALS DWING THE CONSTANT RATE PERIOD IN A VIBRATED FLUIDIZED BED

Experimental results on the drying characteristics in a vibrated fluidized bed IVFB) for sticky and agglomerating materials under various conditions of the operating parameters are presented.The dynamics of the \'FB of wetted materials and the effects of parameters, such as vibration amplitude and frequency, initial moisture content, initial bed height, particle size, and air velocity and temperature on the drying rate during the constant rate period were studied experimentally.     

ACOUSTIC DRYING OF GREEN RICE

The effects of acoustic drying of rice in a fluidized bed were evaluated at frequencies of 12 kHz and 19 kHz and air temperatures of 20.5° C and 40° C. The intensity levels were 132 and 128 dB respectively, intensities that are considerably lower than the 145 dB and higher usually applied in drying experiments of this type. The results confirmed that the effectiveness of acoustic drying is more pronounced at the lower temperatures, a significant fact especially in drying heat sensitive materials. The rate of water removal increased when acoustical energy at either frequency was applied with room temperature air. Increase in drying rate was not obvious when acoustic energy was applied at 40° C at the intensity levels of these experiments.     

ACOUSTIC DRYING OF GREEN RICE

The effects of acoustic drying of rice in a fluidized bed were evaluated at frequencies of 12 kHz and 19 kHz and air temperatures of 20.5° C and 40° C. The intensity levels were 132 and 128 dB respectively, intensities that are considerably lower than the 145 dB and higher usually applied in drying experiments of this type. The results confirmed that the effectiveness of acoustic drying is more pronounced at the lower temperatures, a significant fact especially in drying heat sensitive materials. The rate of water removal increased when acoustical energy at either frequency was applied with room temperature air. Increase in drying rate was not obvious when acoustic energy was applied at 40° C at the intensity levels of these experiments.     

EFFECT OF FLUIDIZING PARTICLE ON DRYING CHARACTERISTICS OF POROUS MATERIAL IN FLUIDIZED BED

The drying characteristics of porous material in fluidized bed were examined theoretically and experimentally. The brick ball was used as the sample and immersed in the fluidized bed. The glass beads were used as the fluidizing particles and the particle diameters were changed. When the pore diameter of sample was relatively large, the fluidizing particles were adhered on the sample surface. In the theoretical analysis, the heat and mass transfers in adhered particle layer were considered. The fluidizing particles were adhered on the sample surface during the earlier period of drying. The sample temperature largely decreased when the mass of adhered particle decreased. The calculated results are in good agreement with experimental data. The diameter of fluidizing particle had a small effect on the drying time. The excess increments in drying gas temperature hardly contributed to shortening the drying time.     

DRYING OF GRANULAR MATERIALS IN AN INCLINED VIBRATED FLUIDIZED BED BY COMBINED RADIATIVE AND ONVECTIVE HEATING

In an inclined-vibrated fluidized bed (IVF-bed), solid particles are fluidized easily at a relatively low air velocity. Good mixing of the fluidized particles in the direction of the air flow and the renewal of the bed surface take place as a result of the vibration effect. Accordingly when the bed surface is heated by thermal radiation from the top surface, radiant heat is absorbed more effectively on the surface than on a stagnant bed surface. This characteristic of an IVF-bed indicates the applicability to a solar dryer and other similar dryers.

The present study reports the result of model experiments carried out to confirm the effectiveness of radiative heating on drying of wet granular materials. Further, for quantitative evaluation of the radiation effect, a theoretical model is offered and its validity is examined.     

DRYING OF GRANULAR MATERIALS IN AN INCLINED VIBRATED FLUIDIZED BED BY COMBINED RADIATIVE AND ONVECTIVE HEATING

In an inclined-vibrated fluidized bed (IVF-bed), solid particles are fluidized easily at a relatively low air velocity. Good mixing of the fluidized particles in the direction of the air flow and the renewal of the bed surface take place as a result of the vibration effect. Accordingly when the bed surface is heated by thermal radiation from the top surface, radiant heat is absorbed more effectively on the surface than on a stagnant bed surface. This characteristic of an IVF-bed indicates the applicability to a solar dryer and other similar dryers.

The present study reports the result of model experiments carried out to confirm the effectiveness of radiative heating on drying of wet granular materials. Further, for quantitative evaluation of the radiation effect, a theoretical model is offered and its validity is examined.     

ECONOMIC CONSIDERATIONS IN FLUIDIZED BED DRYING OF PASTES USING INERT PARTICLES

A fluidized bed of inert particles lpar;packing)--> can be used advantageously for the drying of paste-like materials of high moisture content. Wet pasty material is fed into a fluidized bed of chemically inert coarse particles. The wet material coats the surface of the inert particles. Drying takes place mainly in the thin layer formed on the surface of particles. After reaching a certain moisture content, the dried material film breaks off the surface of the packing particles, and leave the fluidized bed as a fine powder in the exit gas stream.

Experiments were performed using different organic and inorganic materials e.g. raw materials from human and veterinary     

OSMO-CONVECTIVE DRYING OF GRAPES

In order to reduce browning of grapes during drying, a special drying method was developed and evaluated using a laboratory scale fluidized bed dryer. Fresh Thompson seedless grapes were initially dried by immersion in a fluidized bed of sugar. The mass ratio of grapes to sugar was 1:1. The flow rate of hot air (at 45 and 60^°C) was sufficient to fluidize the sugar bed, while grapes placed on the screen, 3 cm above the drying air distributor, remained generally stationary.

Due to the simultaneous osmotic and convection drying effects, the drying time was reduced by factor ∼1.5 as compared to drying under the similar conditions without added sugar. A special pre-treatment of dipping of grapes in ethyl oleate (2% solution in 0.5% sodium hydroxide) at 80†deg; C for 30 s further reduced the drying time by factor 2 in both cases. The color of osmo-convective dried grapes were comparable to that of sulfur dioxide treated grapes. The texture of osmo-convective dried grapes was more pliable (softer) than convective dried samples. The major problem associated with die osmo-convective drying of grapes on a sugar bed was the stickiness, caused by sugar, on the fruit surface. This was reduced by partially substituting sugar with semolina (maintaining a 1:1 ratio) to create fluidized bed.     

DRYING OF TOBACCO PARTICLES IN A MOBILISED BED

ABSTRACT

The drying performance of a novel device capable of mobilising a bed of fibrous materials is evaluated. The drying kinetic of the vegetable product used for this work, cut lamina tobacco particles, was determined from fixed bed experiments. A falling-rate period was observed for the entire drying curve. The results showed that the drying rate is controlled by internal mass transfer mechanism for gas superficial velocities above 0.8 m/ s. The proposed model is based on an effective liquid diffusion coefficient that varies with solids temperature according to an Arrhenius-type relationship. Batch drying experiments were carried out in the mobilised bed apparatus under various conditions of inlet air temperature, humidity and flowrate. Assuming perfect mixing and no internal resistance to heat transfer for the solids, the performance of the mobile bed can be predicted using the proposed internal liquid diffusion model     

OSMO-CONVECTIVE DRYING OF GRAPES

ABSTRACT

In order to reduce browning of grapes during drying, a special drying method was developed and evaluated using a laboratory scale fluidized bed dryer. Fresh Thompson seedless grapes were initially dried by immersion in a fluidized bed of sugar. The mass ratio of grapes to sugar was 1:1. The flow rate of hot air (at 45 and 60^°C) was sufficient to fluidize the sugar bed, while grapes placed on the screen, 3 cm above the drying air distributor, remained generally stationary.

Due to the simultaneous osmotic and convection drying effects, the drying time was reduced by factor ～1.5 as compared to drying under the similar conditions without added sugar. A special pre-treatment of dipping of grapes in ethyl oleate (2% solution in 0.5% sodium hydroxide) at 80?deg; C for 30 s further reduced the drying time by factor 2 in both cases. The color of osmo-convective dried grapes were comparable to that of sulfur dioxide treated grapes. The texture of osmo-convective dried grapes was more pliable (softer) than convective dried samples. The major problem associated with die osmo-convective drying of grapes on a sugar bed was the stickiness, caused by sugar, on the fruit surface. This was reduced by partially substituting sugar with semolina (maintaining a 1:1 ratio) to create fluidized bed.     

湿污泥颗粒的流化床干燥实验及模型

在鼓泡流化床内以河砂为干燥介质,对单颗粒湿污泥的流态化干燥特性进行实验研究,得到了流化床温度、污泥初始水分、污泥粒径及流化速度对干燥速率的影响规律：流化床温度及污泥粒径对干燥速率的影响都呈指数规律;污泥的水分越大,干燥速率越大;在鼓泡流化床流化速度达到2倍临界流化速度以上时,充分流化,流化速度再增大(2~5倍临界流化速度)对干燥速率没有明显影响. 在基本的扩散传质理论的基础上,利用实验数据回归得到湿污泥在鼓泡流化床内干燥的半经验模型,为流化床污泥干燥器的设计提供了基础数据和依据.     

内热式惰性粒子流化床中膏状物料干燥模型

通过对惰性粒子流化床中膏状物料干燥机理的分析,得到了干燥时间及单位面积床层水分汽化量的数学计算式,可对干燥器的性能进行预测。采用带浸没加热管的惰性粒子流化床对膏状钛白物料进行干燥中试研究,采用气流式喷嘴将膏状物料分散成200～400μm的小液滴喷洒在惰性粒子表面进行干燥,探索了适宜的干燥条件,测定和确定了最佳的干燥工艺参数、操作参数和设备参数。结果表明:该干燥工艺能强化床内传热传质,促进高黏性膏糊状物料很好地分散,床层温度分布均匀,干燥器的操作弹性大,热量消耗低,干燥强度高,传热系数可达300W·m-2·K-1以上。     

DRYING OF TOBACCO PARTICLES IN A MOBILISED BED

The drying performance of a novel device capable of mobilising a bed of fibrous materials is evaluated. The drying kinetic of the vegetable product used for this work, cut lamina tobacco particles, was determined from fixed bed experiments. A falling-rate period was observed for the entire drying curve. The results showed that the drying rate is controlled by internal mass transfer mechanism for gas superficial velocities above 0.8 m/ s. The proposed model is based on an effective liquid diffusion coefficient that varies with solids temperature according to an Arrhenius-type relationship. Batch drying experiments were carried out in the mobilised bed apparatus under various conditions of inlet air temperature, humidity and flowrate. Assuming perfect mixing and no internal resistance to heat transfer for the solids, the performance of the mobile bed can be predicted using the proposed internal liquid diffusion model     

Modelling and Simulation of Batch and Continuous Fluidized Bed Dryers

The performance of batch and continuous fluidized solids dryers has been modeled, with allowance for diffusional moisture transport in the dense phase particles and for interstitial gas-to-particle mass transfer within the dense phase, as well as for interphase exchange resistance between gas bubbles and the dense phase. Two types of boundary conditions are employed. Variations of the bed temperature and product moisture content in the bed with time are predicted numerically under various batch drying conditions. Exit product moisture contents, bed temperatures and outlet air humidities are also predicted for continuous drying at various mean residence times. The model can be used for homogeneous as well as bubbling fluidized bed drying. It can be used for a wide range of materials, including cereal grains and granular synthetic polymeric materials.     

DRYING OF CHOPPED SPRING ONION USING FLUIDIZATION TECHNIQUE

This research investigates several parameters affecting the drying characteristics of chopped spring onion and develops an empirical model for predicting its drying behaviour in a fluidized bed dryer. Experimental results showed that at air temperature of 32 °C and relative humidity of 62 %, the minimum fluidization velocities were approximately 1.36, 1.20, 0.95 and 0.62 m/s at initial moisture contents of 95, 71, 56 and 5% w.b., respectively. Drying air temperature and specific air flow rate were parameters which affected drying rate. Page's model could predict the value closest to the experimental data. The air-product temperature should be kept lower than 53 °C to maintain the acceptable green color of the dried product.