Corrosion behaviour of tantalum in sodium hydroxide solutions

The corrosion behaviour of tantalum has been investigated in sodium hydroxide solutions at different temperatures, using open-circuit potential measurements, potentiodynamic polarization, polarization resistance method and electrochemical impedance spectroscopy. Tantalum showed a passive behaviour in 5 and 10 wt % NaOH at 25, 50 and 75 °C, and in 15 wt % NaOH at 25 and 50 °C. In 15 wt % NaOH at 75 °C and in 30 wt % NaOH at all temperatures, tantalum presented a passive–active transition (self-activation) due to the spontaneous dissolution of its superficial air-formed oxide, and afterwards remained in the active state for long times, forming a polytantalate compound. In all cases, the corrosion rates increase with increasing NaOH concentration and temperature.     

Anodic behaviour of indium in sodium chloride solutions

Passive film growth, electrodissolution and pitting corrosion of indium electrodes in NaCl solutions in the pH range 2–12.6 were studied using potentiostatic and potentiodynamic techniques complemented with SEM. In the pH range between 10.5 and 12.6 the oxide formation should involve a mixed control, a surface reaction plus a diffusion process. On decreasing pH the process becomes more complex due to the formation of In(I). The effect of chloride ions upon the active and passive behaviour of indium has been determined. Chloride ions in neutral and alkaline solutions produce pitting at potential values more positive than those of the active—passive transition. Localized corrosion appears to be under a competitive surface mechanism involving the formation of the passive film and the nucleation and growth of an indium chloride salt layer.     

Corrosion of carbon steel in sodium methanoate solutions

The behaviour of steel electrodes in sodium methanoate solutions was studied by coupling electrochemical techniques (voltammetry, OCP vs. time) with in situ micro-Raman spectroscopy analyses of the corrosion products. The polarisation curves depended strongly on the methanoate concentration. For the smallest concentration (10⁻³ mol L⁻¹), the current density increased regularly with the applied potential. So the behaviour of the electrode was typical of an active material. In contrast, for the largest concentration (10⁻¹ mol L⁻¹), the curves obtained were typical of a passive material. Methanoate ions favoured growth and stability of a passive oxide film more likely by adsorbing on its surface. The polarisation curve obtained for the intermediate concentration (10⁻² mol L⁻¹) was unusual and testified of an imperfect passivation of the steel surface. Finally, steel electrodes were left at the open circuit potential in the methanoate solutions. In any case, the passivity was rapidly lost and a general corrosion of the surface took place. In situ Raman spectroscopy analyses at the early stage of the corrosion process demonstrated that the first product to form was a green rust, GR(HCOO⁻). It was oxidised later into γ-FeOOH (lepidocrocite) by dissolved O₂. The process is then typical of what is usually observed in neutral or alkaline media, whatever the anions present and responsible of the GR formation. A new and detailed characterisation of GR(HCOO⁻) by X-ray diffraction was performed and a crystal structure is proposed.     

Corrosion of nickel in sodium sulphate-sodium chloride melts. Part I

The corrosion behaviour of Ni in molten Na₂SO₄, NaCl, and in mixtures of these two salts, at 900° C, in laboratory air and under O₂+SO₂/SO₃ atmospheres has been examined by electrochemical curves and topochemical analysis of corrosion products.Ni passivity in pure Na₂SO₄ was observed under potentiodynamic and potentiometric conditions, the passive film corresponding to NiO. Passivity was not so easy to achieve in chloride melts as in sulphate alone, but once a thick oxide film forms on the specimen, the Cl^– addition is accompanied by an increase in the film stability. The inhibiting role of NaCl on Ni in the passive-transpassive area was also evidenced. In opposition, halide additions (especially those up to 25%) increased the dissolution current densities of Ni in the active region. These higher dissolution rates are represented by the equation Ni₃S₂+4NaCl+1/2 O₂ = 2NiCl₂+2Na₂S + NiO which is also suggested as a critical factor in the Ni passivation.The passive capability found for Ni in Na₂SO₄/NaCl melts, in air, is destroyed by SO₃ atmospheres. This corrosion-stimulation is due to the SO₃ role in promoting reactions such as NiS + 3O^2– = Ni²⁺+SO₃+8e which would be potential-determining at the Ni surface until Ni²⁺ precipitates or the conjugate oxygen cathodic reduction process takes place. Microprobe analysis also evidenced S penetration which might be the reason for the Ni embrittlement.The polarization curves for Ni in pure NaCl showed the lack of a passive region; occurrence of extensive intergranular attack was also indicated by metallographic observation. The observed dissolution must occur at the expense of the Ni interactions with the species which intervene in the reaction equilibrium between O₂ and molten NaCl (O₂, Cl^–, Cl₂ and O^2–) as well as with the Na⁺ cations, as has been discussed elsewhere. Its self-sustaining nature is enhanced by the continuous reduction of the nickel ion content of the melt by NiCl₂ evaporation.     

Active silicas obtained by precipitation from mixtures of sodium metasilicate and ammonium chloride solutions

Studies were conducted on the production of highly dispersed silicas using the technique of precipitation from solutions of sodium metasilicate and ammonium chloride. Parameters of the precipitation process were optimised in order to obtain highly dispersed as well as uniform and stable silicas. The silicas obtained were subjected to elementary physicochemical analysis, the tendency of the silica particles to form aggregates and agglomerates was examined using scanning electron microscopy (SEM) and dynamic light scattering (DLS), and surface analysis was performed using the BET technique. The silicas obtained manifested exceptionally low bulk density and a high capacity to absorb paraffin oil. Copyright © 2003 Society of Chemical Industry     

Corrosion inhibition of steel in sodium chloride solution by undoped polyaniline epoxy blend coating

In this study an undoped polyaniline (PAni) was synthesized by chemical oxidative polymerization with ammonium persulfate as an oxidizing reagent. The synthesized PAni was used as a corrosion inhibitive pigment in an epoxy matrix. The corrosion protection performance of steel coated panels in 3.5% sodium chloride solution was evaluated via determination of open circuit potential (OCP) and electrochemical impedance spectroscopy (EIS). It was found that after 300 days of immersing the resistance of coating was about 4 × 10⁵ Ω cm². The OCP was shifted to the noble region due to the passivation effect of PAni pigment. Besides, the phase angle (theta) at 10 kHz was stable around 87 ± 1° during immersion period. Results revealed that PAni pigmented paint showed acceptable protection against the corrosion of carbon steel in 3.5% sodium chloride solution.     

Passivity and passivity breakdown of 304 stainless steel in alkaline sodium sulphate solutions

The passivity and passivity breakdown of 304 stainless steel were investigated in 0.25 M Na₂SO₄solutions of pH 10. The effect of applied potential and the presence of Cl^– ions in the electrolyte were also studied. Different electrochemical methods such as open circuit potential measurements, polarization techniques and electrochemical impedance spectroscopy (EIS) were used. The results showed that the steel electrode passivates under open circuit conditions and also under potentiostatic control. The rate of passive film thickening under open circuit conditions follows a simple logarithmic law. Addition of Cl^– ion shifts the polarization curves in the active direction and above a critical chloride concentration, [Cl^– ] 0.15 M, pitting corrosion occurs and the pitting potential, E _pit, decreases linearly with the logarithm of [Cl^–]. The addition of sulphate ions to the chloride-containing solutions was found to inhibit the pitting process, and at [SO^2- ₄] 0.25 M, a complete immunity to pitting corrosion was recorded. The impedance measurements provided support for film thickening and film breakdown reactions. An equivalent circuit model which consists of a pure resistor, R , in series with a parallel combination of a pure resistor, R _p, and a constant phase element, Q, was proposed to describe the electrode/electrolyte interface. The passive film thickness was found to increase with applied potential up to a critical value of 0.3 V. At higher voltages, breakdown of the passive film occured.     

Corrosion protection of carbon steel and copper by polyaniline and poly(ortho-methoxyaniline) films in sodium chloride medium. Electrochemical and morphological study

The aim of this work was to obtain polyaniline (Pani) and poly(ortho-methoxyaniline) (Poma) by chemical synthesis and to evaluate their corrosion protection properties on carbon steel (CS) and copper (Cu) in an aggressive media such as sodium chloride. The syntheses of the polymers were carried out by chemical oxidation of the monomers by (NH₄)₂S₂O₈ in nitric acid solutions. Under these conditions, the polymers were obtained in the oxidized form, dissolved in 1-methyl-2-pyrrolidone and casted by solvent evaporation onto the metallic substrates (carbon steel and copper) for corrosion evaluation. The morphology of the polymers was evaluated by scanning electron microscopy (SEM) and atomic force microscopy (AFM). The electrochemical behavior was determined by open circuit potential (OCP) measurements and polarization curves (PC). The best results were obtained with Pani because this polymer film participates in the formation of an oxide film at the polymer–metal interface, a phenomenon which is not observed with Poma. This oxide film increases the barrier effect that the polymeric film has by itself.     

Corrosion inhibition of mild steel by Calotropis procera leaves extract in a CO2 saturated sodium chloride solution

The Calotropis procera leaves extract (CPLE) was investigated as a corrosion inhibitor for mild steel in a CO₂-saturated 3.5 wt% NaCl solution using various electrochemical techniques. The results show that the CPLE is an effective inhibitor with inhibition efficiency of 80% using 50 ppm. Polarization studies show that the CPLE acts as a mixed inhibitor, and the adsorption of CPLE follows Langmuir adsorption isotherm. Molecular dynamics simulations reveal that the presence of N, O in the CPLE as well as π-electron systems coupled with high adsorption energies of interaction of the CPLE with steel are responsible for corrosion inhibition performance.     

Electrochemical pitting behaviour of type 321 stainless steel in sulfide-containing chloride solutions

The pitting behaviour of type 321 stainless steel in sulfide-containing chloride aqueous environments was studied using cyclic potentiodynamic polarization. A well-established correlation between H₂S and Na₂S₂O₃ in the study of corrosion was applied, that is, H₂S was simulated by Na₂S₂O₃. The major factors affecting the pitting corrosion of type 321 stainless steel are the Cl^- concentration, solution pH and temperature. The results clearly indicate that both E_pit and E _pp decrease with increasing Cl^- concentration and temperature, while I _pass is more sensitive to temperature variation. E _pit decreased with decreasing pH in the range 2 < pH < 7.5. The surface morphology and chemistry of the corroded type 321 stainless steel resulting from anodic polarization in 0.01 M S₂O ₃ ^2- -containing Cl^- solution were analysed by XRD, SEM and EPMA. A higher concentration of sulfur was found in the pits, and the dark surface film was mainly composed of FeS and -Fe₂O₃. The results describe the pitting behaviour of type 321 stainless steel in sulfide-containing Cl^- aqueous environments.     

Electrochemical behaviour of heat-treated AlZnMg alloys in chloride solutions containing sulphate

The electrochemical corrosion and passivation of Al5Zn1.7Mg0.23Cu0.053Nb alloys, submitted to different heat treatments (cold-rolled, annealed, quenched and aged, and quenched in two steps and aged), in sulphate-containing chloride solutions, has been studied by means of cyclic polarization, electrochemical impedance spectroscopy (EIS), scanning electron microscopy (SEM), energy-dispersive X-ray (EDX), and X-ray photoelectron spectroscopy (XPS). The cyclic polarization curves showed that sulphate addition to the chloride solution produced a poor reproducible shift of the breakdown potential to more positive potentials. The repassivation potentials, much more reproducible, and practically separating the passive from the pitting potential region, were slightly displaced in the negative direction with that addition. When the alloys were potentiodynamically polarized in the passive potential region, sulphate was incorporated in the oxide film, thus precluding chloride ingress. In addition, Zn depletion was favoured, whereas Mg losses were avoided. Different equivalent circuits corresponding to different alloys and potentials in the passive and pitting regions were employed to account for the electrochemical processes taking place in each condition. This work shows that sulphate makes these alloys more sensitive to corrosion, increasing the fracture properties of the surface layer and favouring the pitting attack over greater areas than chloride alone.     

Characterization of sodium cellulose sulphate/poly‐dimethyl‐diallyl‐ammonium chloride biological capsules for immobilized cultivation of microalgae

BACKGROUND: Microalgae continue to be a focus of industrial bioprocess sustainability practice owing to the numerous biofuels and bioproducts that can be obtained with simultaneous environmental bioremediation applications. However, the extremely dilute nature of large volume microalgal cultures and the small particle size of single‐cell microalgae present technological and economic problems of effective dewatering, thus affecting the application of microalgae in process industries. Microalgae immobilization using biocompatible polymeric systems has proved to be an effective strategy to circumvent the heavy dewatering requirement, as this approach provides physical separation between the solid microalgal cells and the liquid medium. RESULTS: In this work, a novel microalgae immobilization carrier, sodium cellulose sulphate/poly‐dimethyl‐diallyl‐ammonium chloride (NaCS‐PDMDAAC) capsule, was synthesized and the resulting polymeric capsules were characterized using physicochemical techniques such as Fourier transform infrared spectroscopy (FT‐IR), scanning electron microscopy equipped with energy dispersive X‐ray spectroscopy (SEM‐EDX) and nuclear magnetic resonance spectroscopy (NMR). Experimental results showed that the unique properties of NaCS‐PDMDAAC capsules, such as pore size, capsule size, mechanical strength, and structural and compositional homogeneity, relevant to microalgae cultivation with batch or continuous nutrient removal can be accurately controlled. CONCLUSION: These polymeric capsules find applications not only with microalgae cultivation but also for other microorganisms. © 2012 Society of Chemical Industry     

Operating behaviour and crystallization mechanism of a sodium sulphate sodium phosphate mixture in a heat storage system

The operating behaviour of a new salt hydrate mixture in a pilot heat storage unit using direct contact heat exchange has been investigated. The new storage medium is based on diluted Glauber's salt in which the excess water has been replaced by Na₂HPO₄ ? 12H₂O as an active participant in the storage process. Improved heat storage properties have been found with the new salt mixture. Sampling of the salt solution and deposited crystals during operation indicated that alternate independent crystallization of Glauber's salt and of the phosphate salt occurs. Simulations of the crystallization behaviour based on this assumed mechanism are described.     

Bulk and interfacial physical properties of aqueous solutions of sodium lauryl sulphate and lauryl alcohol with air and benzene system: Part I: Aqueous solutions of sodium lauryl sulphate

Experimental measurements were made of the pH, density, bulk viscosity and electrical conductivity of aqueous solutions of sodium lauryl sulphate for a wide range of concentrations at 25°C. Also, the time-dependent interfacial tension data of this system with mutually saturated benzene phases are reported. Comparison of these data with literature values shows fair agreement in the majority of the cases and further reveals the lack of data in the earlier investigations below the critical micelle concentration of sodium lauryl sulphate in water. A detailed compilation of the data, reported in the literature since 1937, of the pH, density, bulk viscosity, electrical conductivity, surface tension, interfacial tension with benzene, surface excess concentration, surface shear viscosity, diffusivity and critical micelle concentration of the sodium lauryl sulphate system is given. The importance of this anionic surfactant system together with the various factors which influence the physical properties is examined.     

The anodic dissolution of zinc and zinc alloys in alkaline solution. I. Oxide formation on electrogalvanized steel

The polarization behaviour of zinc in alkaline solution has been investigated using atomic emission spectroelectrochemistry. By independently measuring the oxidation rate of zinc (electrical current) and the rate of Zn²⁺ dissolution (partial elemental current) it is possible to calculate the amount of insoluble zinc cations produced at any instant. Assuming the insoluble cations are present as a zinc oxide film, the growth of this film as a function of potential and time was determined. On the basis of kinetic evidence, it was found that at least three forms of zinc based oxide/hydroxide films form during polarization experiments. Type I oxide formation occurs when the metal/electrolyte interface becomes locally saturated with Zn²⁺ ions. Type II oxide forms on the metal surface underneath the film of Type I oxide but has little inhibiting effect on zinc dissolution. Type III oxide is produced in much smaller quantity and results in a transition to the passive state. This may be due to a potential induced transition of Type II → Type III oxide.     

Corrosion behaviour of epoxy coatings electrodeposited on galvanized steel and steel modified by Zn–Ni alloys

The electrochemical and transport properties and thermal stability of epoxy coatings electrodeposited on hot-dip galvanized steel and steel modified by Zn–Ni alloys were investigated during exposure to 3% NaCl solution. Zn–Ni alloys were electrodeposited on steel by direct and pulse current. From the time dependence of pore resistance, coating capacitance and relative permittivity of epoxy coating, diffusion coefficient of water through epoxy coating, D(H₂O) and thermal stability, it was shown that Zn–Ni sublayers significantly improve the corrosion stability of the protective system based on epoxy coating. Almost unchanged values of pore resistance were obtained over the long period of investigated time for epoxy coatings on steel modified by Zn–Ni alloys, indicating the great stability of these protective systems, due to the existence of the inner oxide phase layer and the outer layer consisting of basic salts.     

Electrochemical and eclipsometric study of iron corrosion inhibition in sodium sulphate solutions containing aliphatic acids

The inhibition effect of normal aliphatic acids with 6–10 carbon atoms in the molecule has been investigated in aerated solutions of 0·05m sodium sulphate at 6–12 pH. It was found that the depolarization of oxygen is not the only factor responsible for the passivation of iron in aerated solution containing a critical concentration of the inhibitor. The inhibiting ability of aliphatic acids in Na₂ SO₄ solutions is brought about by a synergistic action of dissolved oxygen and of molecules (or anions) of the aliphatic acid.     

钛及其合金在氯化钠溶液中的腐蚀

分析了不同工况(如浓度、温度、p H值)下,钛及其合金在氯化钠盐水溶液中的腐蚀情况,并给出它们在氯碱工业盐水系统的使用建议。     

Synthesis of cationic flocculants by the inverse microemulsion copolymerization of acrylamide with 60% 2‐acryloxyethyltrimethyl ammonium chloride in the monomer feed. I. Initiation by ammonium persulfate/sodium disulfite redox system

Acrylamide/2‐acryloxyethyltrimethyl ammon‐ium chloride copolymers in inverse microemulsion, with a cationic charge density of 60% and a concentration of active matter of 30 wt %, of interest as flocculants have been obtained by inverse microemulsion copolymerization. Interesting inverse microemulsion formulations from both industrial and economical standpoints were selected from pseudoternary phase diagrams. These formulations were polymerized by semicontinuous free radical copolymerization in inverse microemulsion using sodium disulfite and ammonium persulfate as initiators. Influence of initiators and initiator addition conditions (specific flow rate and concentration) on semicontinuous polymerization and final product properties as flocculants have been studied. A strong difference in copolymer solution viscosity has been found when an aqueous solution of sodium disulfite is used as initiator instead of sodium disulfite/ammonium persulfate couple redox, specially for low sodium disulfite solution feeding flow. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 103: 2826–2836, 2007