Preparation and thermophysical properties of LaMgAl11O19–Yb3Al5O12 ceramic composites

LaMgAl₁₁O₁₉–Yb₃Al₅O₁₂ ceramic composites were prepared by pressureless sintering process at 1700 °C for 10 h in air. The microstructure and thermophysical properties of the composites were characterized by X-ray diffraction, scanning electron microscopy, high-temperature dilatometer and laser flash diffusivity measurements. LaMgAl₁₁O₁₉–Yb₃Al₅O₁₂ ceramic composites are composed of magnetoplumbite and garnet structures. LaMgAl₁₁O₁₉–Yb₃Al₅O₁₂ ceramic composites exhibit typical linear increase in thermal expansion with the increase of temperature. The measured thermal diffusivity gradually decreases with increasing temperature. Thermal conductivity of LaMgAl₁₁O₁₉–Yb₃Al₅O₁₂ ceramic composites is in the range of 2.6–3.9 W·m⁻¹·K⁻¹ from room temperature to 1200 °C.     

Weakly agglomerated α-Al2O3 nanopowders prepared by a novel spray precipitation method

In this paper, weakly agglomerated and well dispersed α-Al₂O₃ powders were synthesized by a novel spray precipitation method. It was demonstrated that the as-prepared powders exhibited better dispersity than powders from conventional precipitation due to the increased phase contact and reaction area during the precipitation process. The effects of different titration ways, calcination temperature and holding time on the morphology, phase composition and sintering behaviour of Al₂O₃ powders were systematically investigated. Weakly agglomerated and well crystallized α-Al₂O₃ powders were obtained when the as-prepared precursors were calcined at 1150?°C for 2?h in air. The average particle size of α-Al₂O₃ powders with higher sintering activity was approximately 68.6?nm, and the specific surface area was above 22.4?m² g^?1.     

Degradation behavior of SiO2f/Al2O3-SiO2 composites: Anti-oxidation behavior and high-temperature flexural strength

2.5-Dimensional SiO₂ fiber-reinforced Al₂O₃-SiO₂ (SiO_2f/Al₂O₃-SiO₂) composites were prepared by the sol-gel method, using diphasic SiO₂ sol as the precursor into which Al₂O₃ powders were added. Their antioxidative behaviors and flexural strengths at high temperature were tested and compared. In an oxidation atmosphere, the composites showed high oxidation resistance, with a flexural strength retention ratio of over 90.00% at 1200?°C. After oxidation at 1500?°C, the mass retention ratio and flexural strength were 97.49% and 65.0?MPa respectively. The oxidation resistance of SiO_2f/Al₂O₃-SiO₂ composites was higher than that of SiO_2f/SiO₂ composites. After high-temperature test, the flexural strength retention ratios of SiO_2f/SiO₂ and SiO_2f/Al₂O₃-SiO₂ composites were 86.18% and 94.80% respectively, and the latter had a flexural strength of 134.9?MPa. SiO_2?f/Al₂O₃-SiO₂ composites worked better than SiO_2f/SiO₂ composites did in the flexural strength test at 1200?°C. The mechanical performance degradation and mass variations of the composites during tests were closely associated with their microstructural evolutions.     

Low-temperature pressureless sintering of Al2O3-SiC-Ni nanocermets in air environment

This paper introduces a simplified method for low-temperature pressureless sintering of Al₂O₃-Ni-SiC nanocermets in air environment. In this method, a thin and continuous Ni shell was coated on the surface of Al₂O₃ particles using electroless deposition method. The composite powders were subsequently compressed to prepare bulk specimens. By preventing the ceramic particles from direct contact during the densification of green specimens, sintering temperature of cermet materials was reduced from that of Al₂O₃ (>?1400?°C) to the range of Ni solid-phase sintering temperature. Furthermore, dissolution of a low amount of phosphorus in the composition of Ni coatings caused the further decrease of the sintering temperature to 800?°C. At such low temperatures, pressureless sintering of the cermets in the air environment was successfully performed instead of the common hot pressing process in a reducing atmosphere. Optical microscopy (OM), scanning electron microscopy (SEM), energy dispersive X-ray spectrometry (EDS) and X-ray diffraction (XRD) characterizations indicated that the microstructure of such sintered samples consists of a continuous Ni network surrounding Al₂O₃ grains, without any structural defects or Ni oxidation. Furthermore, mechanical properties of the cermet materials were improved through reinforcement of the continuous Ni network by different amounts of SiC nanoparticles. The results showed that Al₂O₃-Ni-5?wt% SiC nanocermets sintered at 800?°C obtain the highest compressive strength of 242.5?MPa, hardness of 56.8 RA, and the lowest wear weight loss of 0.04?mg/m.     

Preparation and electromagnetic properties of the BaFe12O19/multiwall carbon nanotubes/poly(3‐methyl‐thiophene) composites

The BaFe₁₂O₁₉/multiwall carbon nanotubes/poly(3‐methyl‐thiophene) (BaFe₁₂O₁₉/MCNTs/P(3MT)) composites were synthesized through an in situ chemical polymerization of 3‐methyl‐thiophene (3MT) in the presence of BaFe₁₂O₁₉/MCNTs composite powders. The BaFe₁₂O₁₉/MCNTs/P(3MT) composites were characterized by the fourier transform infrared spectrometry (FTIR) and X‐ray diffraction (XRD). The morphologies of the composites were observed by scanning electron microscopy (SEM) and transmission electron microscopy (TEM). The electric conductive properties were tested by a four‐probe conductivity tester and the magnetic properties were measured by vibrating sample magnetometer (VSM). The electromagnetic performance tests showed that when the mass ratio of BaFe₁₂O₁₉ to MCNTs was 0.4, and the BaFe₁₂O₁₉/MCNTs to P(3MT) was 0.15, the conductivity, saturation magnetization (M_s) and residual magnetization (M_r) of the BaFe₁₂O₁₉/MCNTs/P(3MT) composites achieved 166.740 S/m, 29.884 emu/g, and 17.581 emu/g, respectively. POLYM. COMPOS., 34:1801–1808, 2013. © 2013 Society of Plastics Engineers     

Variation in structures and photoluminescence spectra of BaxEu1−xAl2O4 powders

Barium europium(II) aluminate (Ba_xEu_1?xAl₂O₄) powders were prepared by a solid-state reaction among barium carbonate (BaCO₃), europium oxide (Eu₂O₃), and alumina (Al₂O₃) powders at 1400 °C for 3 h under a mixed gas flow of H₂ and N₂. The powders were characterized by powder X-ray diffraction (XRD), infrared and Raman spectroscopy, and photoluminescence (PL). With increasing Ba²⁺ content in Ba_xEu_1?xAl₂O₄, the structure of Ba_xEu_1?xAl₂O₄ changed from a monoclinic (P2₁) to hexagonal (P6₃) phase. The hexagonal (P6₃22) phase was also observed between the two phases. The XRD pattern of a single Ba_0.6Eu_0.4Al₂O₄ phase, which has not been reported in the literature, was refined by the Rietveld method and its structure was confirmed by selected-area electron diffraction. With increasing x value, the emission peak in the PL spectra of Ba_xEu_1?xAl₂O₄ became weaker (x = 0–0.4) and then more intense (x = 0.6–0.98), and its position showed a blue shift from 520 to 498 nm.     

Fuel mixture approach for solution combustion synthesis of Ca3Al2O6 powders

Single-phase 3CaO·Al₂O₃ powders were prepared via solution combustion synthesis using a fuel mixture of urea and β-alanine. The concept of using this fuel mixture comes from the individual reactivity of calcium nitrate and aluminum nitrate with respect to urea and β-alanine. It was proved that urea is the optimum fuel for Al(NO₃)₃ whereas β-alanine is the most suitable fuel for Ca(NO₃)₂. X-ray diffraction and thermal analysis investigations revealed that heating at 300 °C the precursor mixture containing the desired metal nitrates, urea and β-alanine triggers a vigorous combustion reaction, which yields single-phase nanocrystalline 3CaO·Al₂O₃ powder (33.3 nm). In this case additional annealing was no longer required. The use of a single fuel failed to ensure the formation of 3CaO·Al₂O₃ directly from the combustion reaction. After annealing at 900 °C for 1 h, the powders obtained by using a single fuel (urea or β-alanine) developed a phase composition comprising of 3CaO·Al₂O₃, 12CaO·7Al₂O₃ and CaO.     

Fast synthesis of MgAl2O4‒W and MgAl2O4‒W‒W2B composite powders by self-propagating high-temperature synthesis reactions

MgAl₂O₄?W and MgAl₂O₄?W?W₂B composite powders were obtained rapidly in a single step by self-propagating high-temperature synthesis of WO₃?Mg?xAl₂O₃ and WO₃?B₂O₃?Mg?yAl₂O₃ systems. The addition of various Al₂O₃ contents (x and y-values) to the starting materials was considered as the main synthesis parameter. Thermodynamic calculations revealed that the adiabatic temperature of both systems was decreased with increasing Al₂O₃ content. The XRD results indicated that after acid leaching of the WO₃?Mg?xAl₂O₃ combustion products, W and MgAl₂O₄ were formed as the main phases and WO₂, MgWO₄ and Al₂O₃ as the minor constituents in the final composite. On the other hand, MgAl₂O₄?W composites were synthesized in the WO₃?B₂O₃?Mg?yAl₂O₃ system at y<1.4 mol. By increasing the y-value to 2.1 mol, W₂B was formed as a new product leading to production of MgAl₂O₄?W?W₂B composite. The formation of spinel was confirmed by the Fourier transformed infrared spectroscopy analysis. Microstructure observations represented the uniform distribution of MgAl₂O₄ blocks within the fine spherical W particles. The melting of Al₂O₃ was found as a vital step for rapid synthesis of MgAl₂O₃ by the SHS route. Finally, the possible formation mechanism of MgAl₂O₄ during the combustion synthesis was proposed.     

Grain growth kinetics in microwave sintered graphene platelets reinforced ZrO2/Al2O3 composites

The grain growth kinetics and mechanical properties of graphene platelets(GPLs) reinforced ZrO₂/Al₂O₃(ZTA) composites prepared by microwave sintering were investigated. The calculated grain growth kinetics exponent n indicated that the GPLs could accelerate the process of the Al₂O₃ columnar crystal growth. And the grain growth activation energy of the Al₂O₃ columnar crystal indicated that the grain growth activation energy of the GPLs doped ZTA composites is much higher than those of pure Al₂O₃ and ZTA in microwave sintering. The optimal mechanical properties were achieved with 0.4?vol% GPLs, whose relative density, Vickers hardness and fracture toughness were 98.76%, 18.10?GPa and 8.86?MPa?m^1/2, respectively. The toughening mechanisms were crack deflection, bridging, branching and pull-out of GPLs. The results suggested that GPLs-doped are good for the Al₂O₃ columnar crystal growth in the ZTA ceramic and have a potentially improvement for the fracture toughness of the ceramics.     

Conditions and mechanism of interconvertibility of compounds 12CaO.7Al2O3 and 5CaO.3Al2O3

Based on a critical analysis of the data reported in the literature and our own experimental studies relating to the melt and glass formation from compositions corresponding to 12CaO.7Al₂O₃ under various atmospheric conditions, the liquid structure of the melt phase and conditions for stabilization of 12CaO.7Al₂O₃ and 5CaO.3Al₂O₃ in crystalline state have been highlighted. The role of “stabilizers” like O^2?, F^?, Cl^?, S^2? for the crystalline structure of 12CaO.7Al₂O₃, effect of temperature and atmosphere on melt structure and properties, and conditions favouring the appearance of 12CaO.7Al₂O₃ and 5CaO.Al₂O₃ crystalline phases from the given melt have been specifically dealt with.     

The preparation of Cu-coated Al2O3 composite powders by electroless plating

Cu-coated Al₂O₃ composite powders were synthesized by using the electroless plating method. The influence of the components proportion and the pH value of the plating solution on the Cu layer were analyzed with XRD and SEM. The results showed that the proportion of the plating solution components plays an important role for synthesizing the Al₂O₃/Cu composite powders. The content of copper in the composite powders could be effectively controlled by adjusting the content of copper sulfate and formaldehyde in the plating solution. Furthermore, the pretreatment of the Al₂O₃ powders is also a key factor to form a uniform Cu layer coating Al₂O₃ particles. The optimum technical parameters for producing Al₂O₃/Cu composite powders with uniform Cu coat were obtained.     

Effect of surface-modified Al2O3 on the thermomechanical properties of polybutylene succinate/Al2O3 composites

This study investigates the effect of the incorporation of alumina particles on the thermomechanical properties of polybutylene succinate (PBS)/Al₂O₃ composites. The alumina surface was modified with the carboxylic groups of maleic acid through simple acid-base and in situ polymerization reactions. Scanning electron microscope (SEM) results revealed the introduction of maleic acid treated alumina significantly affect the morphology of the PBS/Al₂O₃ composites as compared to the neat PBS. The thermal conductivity of the composite (0.411?W?m^?1 K^?1) was more than twice that of neat PBS. The composite containing polymerization-modified alumina showed a 50% increase in storage modulus compared with that of neat PBS. In addition, universal testing machine (UTM) and differential scanning calorimetry (DSC) measurements indicated an increase in the tensile strength and degree of crystallinity after the incorporation of modified alumina in the PBS/Al₂O₃ composite.     

Synthesis and acetone gas sensing properties of Ag activated hollow sphere structured ZnFe2O4

Sheet stacked ZnFe₂O₄ hollow spheres have been synthesized through a simple hydrothermal method using Zn(CH₃COO)₂ and Fe(NO₃)₃ as Zn and Fe sources, respectively. Then a series of Ag activated ZnFe₂O₄ composites are prepared. XRD patterns demonstrate that the as-synthesized powders are pure ZnFe₂O₄. FE-SEM images exhibit that the as-synthesized Ag-ZnFe₂O₄ particles are spherical with the diameter of 800–1000?nm. TEM images demonstrate that the as-synthesized Ag-ZnFe₂O₄ are hollow sphere structure. The gas sensing tests show that 0.25?wt% Ag-ZnFe₂O₄ has the highest responses to 100?ppm acetone vapor at 175?°C, and response time and recovery time are 17 and 148?s respectively. In addition, 0.25?wt% Ag-ZnFe₂O₄ has a good selectivity to acetone. Ag activated ZnFe₂O₄ composites exhibit excellent acetone gas sensing properties and gives potential for the detection of acetone vapor in the application of practical industrial processes and health control.     

Multifuctional Fe3O4@C/YVO4:Dy nanopowers: Preparation,luminescence and magnetic properties

As-synthesized Fe₃O₄ nanoparticles were encapsulated with carbon layers through a simple hydrothermal process. Fe₃O₄/C nanoparticles were coated with YVO₄:Dy³⁺ phosphors to form bifunctional Fe₃O₄@C@YVO₄:Dy³⁺ composites. Their structure, luminescence and magnetic properties were characterized by XRD, SEM, TEM, HRTEM, PL spectra and VSM. The experimental results indicated that the as-prepared bifunctional composites displayed well-defined core–shell structures. The ∼12 nm diameter YVO₄:Dy³⁺ shell exhibited tetragonal structure. Additionally, the composites exhibited a high saturation magnetization (13 emu/g) and excellent luminescence properties, indicating their promising potential as multifunctional biosensors for biomedical applications.     

In-situ formation of Al2O3/Al core-shell from waste material: Production of porous composite improved by graphene

Aluminum dross produced from aluminum industry was used to fabricate Al₂O₃/Al porous composites. The dross was milled for 20?h to obtain nano powder. The milled material was examined by TEM and XRD. Graphene (up to 4?wt%) was mixed with the dross and utilized to reinforce sintered composites. The milled powders were compacted then fired at various temperatures up to 700?°C. Physical properties in terms of bulk density and apparent porosity for sintered composites were tested using Archimedes method. SEM attached by energy dispersive spectrometer (EDS) was used to inspect microstructure and elemental analysis of sintered composites. Microhardness and compressive strength were also measured. Ultrasonic nondestructive technique was utilized to examine the elastic moduli. Electrical conductivity of sintered composite was also studied. During milling up to 20?h, Al₂O₃/Al core-shell was in-situ formed with size of 65.9 and 23.8?nm, respectively. The apparent porosity of sintered composites was improved with rising graphene percent while it decreased with increasing sintering temperature. Increasing of graphene mass percent and firing temperature led to remarkable increase in all mechanical properties and electrical conductivity. The maximum compressive strength, hardness, elastic modulus and electrical conductivity were 200?MPa, 1200?MPa, 215?GPa and 1.42?×?10^?5 S/m, respectively, obtained for composite sintered at 700?°C having 4?wt% graphene.     

Sintering of Al2O3-SiC composite from sol-gel method with MgO, TiO2 and Y2O3 addition

Al₂O₃-SiC composite ceramics were prepared by pressureless sintering with and without the addition of MgO, TiO₂ and Y₂O₃ as sintering aids. The effects of these compositional variables on final density and hardness were investigated. In the present article at first α-Al₂O₃ and β-SiC nano powders have been synthesized by sol-gel method separately by using AlCl₃, TEOS and saccharose as precursors. Pressureless sintering was carried out in nitrogen atmosphere at 1600 °C and 1630 °C. The addition of 5 vol.% SiC to Al₂O₃ hindered densification. In contrast, the addition of nano MgO and nano TiO₂ to Al₂O₃-5 vol.% SiC composites improved densification but Y₂O₃ did not have positive effect on sintering. Maximum density (97%) was achieved at 1630 °C. Vickers hardness was 17.7 GPa after sintering at 1630 °C. SEM revealed that the SiC particles were well distributed throughout the composite microstructures. The precursors and the resultant powders were characterized by XRD, STA and SEM.     

Preparation and electrical properties of graphene nanosheet/Al2O3 composites

Fully dense graphene nanosheet(GNS)/Al₂O₃ composites with homogeneously distributed GNSs of thicknesses ranging from 2.5 to 20 nm have been fabricated from ball milled expanded graphite and Al₂O₃ by spark plasma sintering. The percolation threshold of electrical conductivity of the as-prepared GNS/Al₂O₃ composites is around 3 vol.%, and this new composite outperforms most of carbon nanotube/Al₂O₃ composites in electrical conductivity. The temperature dependence of electrical conductivity indicated that the as-prepared composites behaved as a semimetal in a temperature range from 2 to 300 K.     

Synthesis and electrochemical properties of submicron LiNi0.8Co0.2O2 by a polymer-pyrolysis method

A polymer-pyrolysis method was used to synthesize LiNi_0.8Co_0.2O₂, which has potential application in lithium ion batteries. The effect of calcination temperature and time on the structure and electrochemical performance of the material was investigated. XRD analysis showed that the powders obtained by calcination at 750 °C for 3 h had the best-ordered hexagonal layer structure. SEM image showed these powders were fine, narrowly distributed with platelet morphology. The charge-discharge tests demonstrated these powders had the best electrochemical properties, with an initial discharge capacity of 189 mAh/g and capacity retention of 95.2% after 50 cycles when cycled at 50 mA/g between 3.0 and 4.3 V. Besides, these powders also had exhibited excellent rate capability.     

Enhanced microwave absorption properties of flake-shaped FeCo/BaFe12O19 composites

In this work, flake-shaped FeCo/BaFe₁₂O₁₉ composites were successfully prepared via a facile two-step process involving ball milling and sol-gel treatment. Compared with commonly used FeCo alloys, FeCo/BaFe₁₂O₁₉ composite material can achieve remarkable microwave absorption performance, and this is largely because of the flake-shaped structure and dielectric relaxation processes. Furthermore, changing mass fractions of BaFe₁₂O₁₉ enable flexible control of applicable frequency ranges of FeCo/BaFe₁₂O₁₉ composites. It was found that when the BaFe₁₂O₁₉ mass fraction is as high as 20%, minimum reflection loss can reach ?51.22 dB with effective loss of < –10 dB and effective bandwidth of 6.24 GHz even at a thin thickness of 1.45 mm. It is highly believed that these significant achievements will arouse interest from researchers for further practical exploration of microwave absorbers.     

ε-Fe2O3 nanoparticles embedded in silica xerogel – Magnetic metamaterial

A novel method for synthesizing a new metamaterial based on ε-Fe₂O₃ nanoparticles immobilized in the xerogel matrix was proposed. Samples with different contents of ε-Fe₂O₃ nanoparticles dispersed in silica xerogel were synthesized by impregnation of as prepared hydrogel with iron (II) salts with the subsequent calcination. The structure and magnetic properties of the prepared composites were studied by transmission electron microscopy, X-ray diffraction, Mössbauer spectroscopy, and static magnetic measurements. The absence of other iron oxide polymorphs, controllable particle size distribution, and high ε-Fe₂O₃ nanoparticle concentration in combination with the weak interparticle magnetic interactions ensured the preservation of the unique magnetic properties of individual ε-Fe₂O₃ nanoparticles and allowed us to obtain a novel metamaterial. The high optical transparency and homogeneity of the prepared composites made it possible to detect the magnetic circular dichroism (MCD) of the magnetic silica xerogel, which is typical of the ε-Fe₂O₃-based systems.