多层喷射沉积颗粒增强铝基复合材料的研究现状与发展趋势

通过多层喷射沉积技术制备颗粒增强铝基复合材料,强化了冷却效果,能获得细小均匀的显微组织,优化复合材料中增强相的分布及其与基体的结合状态。本文综述了喷射沉积颗粒增强铝基复合材料的发展现状;介绍了多层喷射沉积技术的原理与工艺参数;概述了喷射沉积颗粒增强Al-Zn—Mg系、Al—Fe系与Al-Si系复合材料;并介绍喷射沉积颗粒增强铝基复合材料的致密化技术,着重介绍在小吨位设备上致密大块多孔材料的楔形压制工艺、外框限制轧制、陶粒包覆轧制工艺和热压后轧制工艺;展望了喷射沉积铝基复合材料的的发展趋势,认为增强颗粒与基体界面的结合强度有待进一步提高,提出了多层喷射沉积技术将朝在可编程控制下制备组织均匀、细小且致密度高的大尺寸坯料方向发展,而致密化技术也将朝小吨位设备制备大尺寸致密材料的方向发展,认为热压和楔形压制作为预致密方式能有效提高大尺寸喷射沉积坯料的成形能力,有利于进一步成形。     

快速凝固Al-Fe-V-Si耐热铝合金研究进展

快速凝固技术制备Al-Fe-V-Si系合金,可以获得细小弥散且高温下扩散率低的第二相粒子,从而获得良好的耐热性能.本文综述了Al-Fe-V-Si系合金的发展历程,着重介绍了Al-Fe-V-Si系合金的制备工艺、微观组织控制及强化措施;分析了该合金目前发展中存在的问题,并阐述了该合金今后的发展应重点集中在工艺优化、提高热稳定等方面.     

快速凝固AI-Fe系耐热合金的发展

本文综述了近年来快速凝固Al-Fe系耐热合金的发展现状。重点讨论了快速凝固粉末制造方法,耐热Al-Fe合金组织结构及其性能,并对其今后的发展和研究提出了建议。     

快速凝固粉末铝合金的制备和应用

本文综述了快速凝固粉末冶金现状，首先指出了快速凝固粉末冶金的特点，然后重点介绍快速凝固合金粉末的制备和成形固化技术，最后简要介绍了快速凝固粉末冶金技术在开发新型铝合金上的应用。     

耐热铝合金的致密化工艺与材料性能

本文对多层喷射沉积耐热铝合金管坯经过挤压、旋压、轧制后的密度、显微结构及力学性能进行了检测和分析。在致密化加工过程中 ,材料的密度和力学性能明显提高 ,沉积坯中的界面和孔洞明显愈合 ,材料的显微组织趋于均匀。采用挤压 +旋压或挤压 +轧制致密化成型工艺可以获得高性能多层喷射沉积耐热铝合金材料。     

连续流变挤压技术在制备高性能铝材中的应用

目的探索铝材短流程制备工艺,制备出高性能铝合金材料。方法采用连续流变挤压成形技术制备Al-Ti-B晶粒细化剂与Al-Sc-Zr耐热铝合金导线;利用提出的连续流变挤压与累积连续挤压法,制备超细晶金属材料。结果采用连续流变挤压成形技术制备Al-Ti-B晶粒细化剂,其细化效果优于国外同类产品,且制备流程短、成本低;制备出的高性能的Al-Sc-Zr耐热铝合金导线,其抗拉强度、伸长率和导电率分别达到223 MPa、7.1%和60.5%IACS,并且可在230℃的温度下长期运行,相比于日本耐热铝合金导线,其抗拉强度、伸长率与导电率分别提高了39.4%,255%,0.83%;采用连续挤压技术制备的Al-Sc-Zr合金杆,经过累积连续挤压后,合金晶粒尺寸从100μm细化至800 nm,得到了超细晶Al-Sc-Zr合金。结论连续流变挤压技术制备铝材工艺流程短、产品性能优良,能连续高效制备铝合金超细晶材。     

轧制方式对工业包装铝合金板材微结构 及各向异性的影响

为了获得工业包装用高强高韧铝合金材料,采用喷射成形快速凝固技术和大压下量轧制技术制备了Al-9Mg合金板材。采用透射电镜、扫描电镜(采用EBSD技术)和X射线衍射仪测定了挤压态和轧制态Al-9Mg合金板材的微结构及织构特征,并测试了板材的各向异性行为。试验结果表明:大压下量交叉轧制CBA促进了动态再结晶的发生,细化了晶粒组织,显著提高了大角度晶界的比例;与挤压态和AAA轧制方式相比较,CBA轧制方式显著降低了挤压态合金中典型的Brass织构{110}112的取向密度,在β取向线上CBA轧制态板材中的Brass织构取向密度最低,且板材中没有典型的织构特征;同时,CBA轧制态合金板材具有更好的深冲性能,在3个方向0°,45°和90°的力学性能基本一致,其室温拉伸强度和伸长率分别在592MPa和19.6%以上。     

定向凝固钛铝合金熔体与铸型界面反应研究展望

钛铝合金是性能优异的高温合金,在航空航天领域有广泛的应用前景,但由于其熔体具有较高的活性,制备时熔体与所有已知的铸型材料会发生不同程度的反应,限制了钛铝合金铸件的发展.定向凝固技术作为制备高精度钛铝合金的新工艺,使铸件组织定向排列,可以进一步提高钛铝合金的使用性能,因此如何调控凝固过程中钛铝合金熔体与铸型材料间的界面反应成为目前有关定向凝固钛铝合金研究的一个热点.从目前国内外关于钛铝合金熔体与铸型材料间界面反应的研究出发,综述了定向凝固过程中铸型材料、涂层成分、工艺参数及合金元素等对界面反应的影响,介绍了界面反应的理论水平,系统收集了界面反应的各项研究结果.     

快速凝固技术在镁合金制备中的应用

快速凝固技术是开发新型镁合金材料、扩展镁合金在工程材料中应用的重要且具有发展前途的制备技术.从镁合金快速凝固的基本原理工艺,以及所获得的快速凝固镁合金的组织及性能特征等方面,阐述了现阶段镁合金快速凝固的研究现状;分析了快速凝固镁合金的主要强化机理及其与常规合金的区别,并就存在的问题进行了总结.     

快速凝固耐热铝合金研究动态与前景EI

本文综述了近年来快速凝固耐热铝合金研究和发展状况，着重讨论了耐热铝合金组分选择原则、制备方法、组织结构及性能特征，并对其应用前景做了展望。     

RAPID SOLIDIFICATION PROCESSING OF NIOBIUM-BASED ALLOYS

Rapidly solidified ribbons of a variety of niobium-based alloys have been produced by electron beam melting and splat quenching (EBSQ) onto a rotating copper disc. Microstructural analysis of the beneficial effects of rapid solidification can be performed on the as-solidified and heat treated ribbons. Ribbons can be reduced to particulates and consolidated into a fully dense billet using conventional powder metallurgical techniques such as hot isostatic pressing (HIP).     

快速凝固铝硅合金材料及其在汽车中的应用

本文介绍了快速凝固技术的特点及在高硅铝合金中的应用潜力,综述了快速凝固高硅铝合金的制取方法及研究现状,扼要总结了快速凝固高硅铝合金在汽车工业中的应用,最后提出这一研究领域中存在的问题及发展前景。     

磁场在金属材料制备成形中的应用

讨论了稳恒磁场、变化磁场对金属凝固组织、基体中合金元素的固溶度以及Al-Cu合金热裂的影响,介绍了动磁压制技术的原理、特点及应用情况,磁场在提高NdFeB永磁体的磁性能和在粉末固相、液相烧结致密化中的应用,并展望了磁场在金属凝固和粉末冶金中未来的研究和应用发展前景.     

Effect of rapid solidification on giant magnetostriction in ferromagnetic shape memory iron-based alloys

Ferromagnetic shape memory Fe–29.6 at.% Pd alloy ribbons prepared by the rapid solidification, melt-spinning method, showed a giant magnetostriction of 830 microstrain when an external magnetic field of 7 kOe was applied nearly normal to the ribbon surface at room temperature. This ribbon’s magnetostriction was several times as large as conventional polycrystalline bulk’s one before rapid solidification. The magnetostriction in the rolling direction depended strongly on a direction of applied magnetic field. We considered that this phenomenon is caused by a rearrangement of activated martensite twin variants just below the austenite phase transformation temperature. We investigated their basic material properties, i.e. the dependencies of magnetostriction on temperature as well as on magnetic angular orientation to the surface, magnetic properties, crystal structure, surface texture morphology and shape memory effect of Fe–29.6 at.% Pd ribbon samples by comparing with conventional bulk sample. It can be concluded that the remarkable anisotropy of giant magnetostriction of ribbon sample is caused by the unique uniaxial-oriented fine grain structure formed by the melt-spinning method. In addition, we confirmed the possibility of rapidly solidified Fe–Pt ribbon as a new kind of iron-based ferromagnetic shape memory alloys for magnetostrictive material.     

Effect of rapid solidification on giant magnetostriction in ferromagnetic shape memory iron-based alloys

Ferromagnetic shape memory Fe–29.6 at.% Pd alloy ribbons prepared by the rapid solidification, melt-spinning method, showed a giant magnetostriction of 830 microstrain when an external magnetic field of 7 kOe was applied nearly normal to the ribbon surface at room temperature. This ribbon's magnetostriction was several times as large as conventional polycrystalline bulk's one before rapid solidification. The magnetostriction in the rolling direction depended strongly on a direction of applied magnetic field. We considered that this phenomenon is caused by a rearrangement of activated martensite twin variants just below the austenite phase transformation temperature. We investigated their basic material properties, i.e. the dependencies of magnetostriction on temperature as well as on magnetic angular orientation to the surface, magnetic properties, crystal structure, surface texture morphology and shape memory effect of Fe–29.6 at.% Pd ribbon samples by comparing with conventional bulk sample. It can be concluded that the remarkable anisotropy of giant magnetostriction of ribbon sample is caused by the unique uniaxial-oriented fine grain structure formed by the melt-spinning method. In addition, we confirmed the possibility of rapidly solidified Fe–Pt ribbon as a new kind of iron-based ferromagnetic shape memory alloys for magnetostrictive material.     

Mechanical properties of conventionally cast,directionally solidified,and single-crystal superalloys

Abstract

In this paper the authors compare the creep and low-cycle fatigue properties of conventional, directionally solidified, and single-crystal castings produced from nickel-base superalloys. A brief historical review describes the reasons for the evolution from wrought to cast product through directionally solidified to modern single-crystal (‘monocrystal’) castings. The influence of microstructural variations produced by the casting conditions, such as porosity and grain size, on creep and low-cycle fatigue properties are illustrated. The important aspects of postsolidification heat treatment, hot isostatic pressing, and the damaging effects of impurities are described for conventional castings. The results of controlling the microstructures produced by directional solidification especially by high temperature gradient solidification are demonstrated by comparing the creep properties of directionally solidified materials with those of the conventionally cast alloys in long-term tests. The creep and low-cycle fatigue properties depend on the stress direction relative to the crystallographic directions of the material for both directionally solidified and single-crystal castings. For single crystals, individual alloys show variable dependences of properties on the crystallographic directions. Directionally solidified materials show advantages in thin sections and are less sensitive to the effects of impurities compared to conventional castings.

MST/329     

Metastable microstructures in rapidly solidified zirconium alloys

Zirconium alloys exhibit a wide variety of phase transformations. The present review outlines some aspects of phase transformations, which are encountered in rapidly solidified zirconium alloys. The possibility of solidification of unalloyed zirconium directly into the low temperature phase is examined and the role that solidification microstructure plays in modifying the to martensitic transformation in rapidly solidified material is discussed. Zirconium alloys undergo two types of displacive transformations, namely, the martensitic transformation and the transformation. The influence of rapid solidification on the transition from the martensitic to the transformation is also discussed. Addition of transition metals are known to depress the melting point of zirconium alloys very drastically. As a consequence, glass forming abilities of a number of binary and ternary zirconium alloys are quite strong. A number of zirconium based metal-metal amorphous alloys have been synthesized using rapid solidification. In recent years, this work has been extended to bulk metallic glasses, which usually contain a larger number of alloying elements. Crystallization of these glasses and quasi-crystalline phase formation in these systems is also discussed.     

Characterization of Ti-Al-Er alloy produced via direct laser deposition

Recent advances in manufacturing technology have led to the development of a new breed of advanced materials. These new materials are process dependent and would be difficult, if not impossible, to produce using conventional methods. Laser direct manufacturing (LDM) is a solid freeform fabrication process that enables the production of these advanced materials. LDM utilizes a high energy density heat source, powdered metal feedstock, and computer driven machine controls to produce bulk materials in near-net shape form. The combination of powdered metallurgy (P/M) and rapid solidification processing (RSP) allow bulk structures to be made with novel compositions and unique properties. In addition, near-net shape production eliminates the need for thermomechanical post-processing that can nullify some of the metallurgical advantages gained through RSP and P/M. These advantages have led to the development of alloys specifically tailored to the LDM process. This paper describes a dispersion hardened erbium-bearing titanium alloy developed to couple with the processing advantages found in the laser direct manufacturing process.     

Fabrication, properties and application of porous metals with directional pores

This paper reviews the recent development of fabrication methods, various properties of porous metals with directional pores and its applications. This porous metals are fabricated by unidirectional solidification in pressurized gas atmosphere such as hydrogen, nitrogen and oxygen. The pores are evolved from insoluble gas when the melt metal dissolving the gas is solidified. The nucleation and growth mechanism of the directional pores in metals are discussed in comparison with a model experiment of carbon dioxide pores in ice. Three fabrication techniques, mold casting, continuous zone melting and continuous casting techniques, are introduced. The latter two techniques can control the solidification velocity and the last one possesses a merit for mass production. The porosity and pore size are able to be controlled by solidification velocity and ambient gas pressure, while the pore direction can be controlled by solidification direction. Not only metals and alloys but also intermetallic compounds, semiconductors and ceramics can be produced by this method. Anisotropy in the mechanical and physical properties is resulted from anisotropic pore morphology. The experimental results on the anisotropy in the elastic property and electrical conductivity are consistent with those calculated with an effective-mean-field theory. The anisotropic behaviors of tensile, compressive and fatigue strength are explained in terms of the dependence of stress concentration on the pore orientation. This porous metals exhibit good sound absorption and vibration-damping properties. Several possible applications are in progress for heat sink, golf putter, biomaterials and so on.     

塑性成形方法对镁合金耐蚀性的影响及展望

随着镁合金产业的快速发展,如何通过塑性成形方法提高镁合金的耐蚀性成为了重要课题。镁及其合金因具有低密度、高比强度和较好的回收性等优点而受到广泛关注,然而室温变形能力和耐腐蚀性能差等缺点是其广泛应用的瓶颈。在总结镁合金腐蚀特点及面临问题的基础上,综合分析了国内外塑性成形方法对镁合金腐蚀领域的相关研究,综述了不同加工成形方法在提高镁合金耐蚀性应用方面的进展,从腐蚀机理和工艺参数2个方面进行了讨论。介绍了不同塑性成形方法对镁合金耐蚀性的影响机制,其中包括挤压–ECAP、超声滚压处理、等通道转角挤压、热轧处理、触变成形、板材挤压、板材轧制、交叉轧制、异步轧制和异步交叉轧制、压铸、快速凝固、搅拌摩擦焊、增材制造、喷丸等。从成分分布、析出相等微观角度阐述了影响镁合金腐蚀行为的机制,指出了塑性成形方法在提高镁合金耐蚀行为方面存在的问题,为提高镁合金的耐蚀性提出建议。