Influence of Al2O3 and B2O3 on Sintering and Crystallization of Lithium Silicate Glass System

This article reports on the effect of Al₂O₃ and B₂O₃ added as dopants on the preparation of glass‐ceramics (GCs) belonging to the lithium silicate glass system. The GCs are prepared by sintering route using glass powders. The reasons for the crystallization of the metastable crystalline phase lithium metasilicate (LS) are discussed and the impact of the dopants on the thermodynamics and kinetics of crystallization is investigated. The addition of dopants modifies the thermodynamic equilibrium of the system and this change is mainly entropy driven and also slowdown the kinetics of crystallization. Differential thermal analysis and hot‐stage microscopy are employed to investigate the glass‐forming ability, sintering, and crystallization behavior of the studied glasses. The crystalline phase assemblage studied under nonisothermal heating conditions in the temperature range of 800°C–900°C in air. Well sintered and dense glass‐ceramics are obtained after sintering of glass powders at 850°C–900°C for 1 h featuring crystalline phase assemblage dominated by lithium disilicate (LS₂).     

Effect of Bi2O3 content on sintering and crystallization behavior of low-temperature firing Bi2O3–B2O3–SiO2 glasses

The sintering behavior of a Pb-free Bi₂O₃–B₂O₃–SiO₂ glass system was examined as a function of Bi₂O₃ content. The glass transition temperature and the crystallization temperature of the glasses decreased with different decreasing gradients as the Bi₂O₃ content increased. The change in temperature affected the sintering behaviors of the glasses. In the case of the 40 mol% Bi₂O₃ addition, large pore accompanied over-firing phenomenon was observed when the sample was sintered over the optimum sintering temperature. However, over-firing was not observed in the sample with 45 mol% of Bi₂O₃ because of the crystallized phases during sintering. When the Bi₂O₃ content was 50–55 mol%, the crystallization temperature became lower than the glass transition temperature, which resulted in the crystallization of glass and it hindered densification.     

Structural,mechanical, and in vitro characterization of freeze-cast scaffolds prepared using a sol-gel-derived bioactive glass from the SiO2–CaO–Na2O–P2O5–K2O–MgO system

This work deals with the preparation of freeze-cast scaffolds using a bioactive glass from the SiO₂–CaO–Na₂O–P₂O₅–K₂O–MgO system. This material could be sintered at lower temperatures (650 °C) than other variations of bioactive glasses, which is an important advantage in terms of energy and cost savings. This behavior represents a great advantage in terms of energy and cost savings. The freeze-casting step was conducted using water as a solvent and liquid nitrogen as a coolant. The prepared samples were examined according to their pore structure, thermal behavior, mechanical stability, and bioactivity. The glass transition temperature (T_g), crystallization onset temperature (T_x), and maximum crystallization temperature (T_c) evaluated for this bioactive glass were about 660 °C, 690 °C, and 705 °C. Consequently, the freeze-cast scaffolds could be sintered at 650 °C for 2–8 h, which favored viscous flow sintering without crystallization. Bioactivity assays were conducted by soaking the scaffolds in simulated body fluid for up to 21 days, showing that these materials present a bioactive behavior, inducing hydroxyapatite formation. These materials' mechanical properties and biocompatibility make them promising candidates for use in trabecular bone repair.     

Influence of Yb and Si on the fabrication of Yb:YAG transparent ceramics using spherical Y2O3 powders

Yb:YAG (yttrium aluminum garnet) transparent ceramics were fabricated by the solid-state method using monodispersed spherical Y₂O₃ powders as well as commercial Al₂O₃ and Yb₂O₃ powders. Pure YAG phase was obtained at low temperature due to homogeneous mixing of powders. Under the same sintering conditions, the Yb:YAG ceramics with different doping contents of Yb³⁺ had similar morphologies and densification rates. After being sintered at 1700 °C in vacuum, the ceramic samples had high transparencies. The Yb:YAG ceramics doped with 0.5 wt% SiO₂ formed Y–Si–O liquid phase and nonstoichiometric point defects that enhanced sintering. Compared with Nd doping, Yb doping hardly affected the YAG grain growth, sintering densification or optical transmittance, probably because Yb³⁺ easily entered the YAG lattice and had a high segregation coefficient.     

Bi2O3-ZnO-B2O3低熔点封接玻璃的烧结特性

利用X射线衍射、扫描电子显微镜对Bi2O3-ZnO-B2O3系统低熔点玻璃的烧结性能、结晶特性以及烧结后玻璃试样的结构进行了研究.结果表明:随着B2O3含量的增加,玻璃的转变温度与软化温度都随之提高,影响了玻璃的烧结.Bi2O3-ZnO-B2O3系统低熔点玻璃粉末的烧结有黏性液相参与,使得玻璃试样的致密化更加有效,效率更高.当B2O3含量为5.24%(以质量计)时,玻璃的析晶倾向增大,试样中析出了Bi2482O39晶相.当温度继续升高时,试样的烧结收缩出现了"滞缓",有大量的液相出现,且在表面张力的作用F出现了流散.     

Effect of BaO substitution for CaO on the structural and thermal properties of SiO2–B2O3–Al2O3–CaO–Na2O–P2O5 bioactive glass system used for implant coating applications

The present study replaced 3.30 and 9.00 mol.% BaO for CaO in a SiO₂–B₂O₃–Al₂O₃–CaO–Na₂O–P₂O₅ bioactive glass system used for implant coating applications. Variations of the glass structure, thermal properties, cytotoxicity, and radiopacity of glasses were studied. As demonstrated by the results, upon adding barium oxide to the glass structure, the weight density increased significantly, while a slight decrease in oxygen density was determined. Introducing barium oxide into glass composition did not cause any considerable change in the spectra of FTIR and Raman. It was demonstrated that the amount of bridging oxygen in the glass structure remained quite unaffected. The hot stage microscopy evaluations revealed further shrinkage of barium-containing frits due to lower viscosity and hence, higher viscous flow of these glasses. By substituting barium oxide for calcium oxide and increasing its concentration, the glass transition temperature (T_g) and the dilatometric softening temperature (T_d) decreased, while the thermal expansion coefficient increased. Moreover, upon substituting 9 mol.% barium oxide for calcium oxide, a 30 °C reduction in maximum sintering temperature (T_ms) of the glass was obtained, whereas the shrinkage rate was increased 1.7 times. It was indicated that the sintering process of barium-incorporated glasses would easily proceed without any phase crystallization. The barium-incorporated glasses exhibited more radiopacity. Additionally, no cytotoxic effect was caused by the substitution, and the Ba-containing glasses could be used for biomedical applications and implant coating as well.     

Characterizations of vacuum sintered Gd2Zr2O7 transparent ceramics using combustion synthesized nanopowder

Highly transparent Gd₂Zr₂O₇ ceramic was fabricated by vacuum sintering using combustion synthesized nanopowder with mean particle size of about 80 nm. The morphology and structure were analyzed by X-ray diffractometer, scanning electron microscopy, Raman spectroscopy and transmission electronic microscopy. The Gd₂Zr₂O₇ nanopowder and transparent ceramic are both in low ordered pyrochlore structure. The effects of sintering temperature on the density and transmittance of Gd₂Zr₂O₇ ceramic were investigated, and the optimum sintering temperature (1825 °C) was obtained. Gd₂Zr₂O₇ transparent ceramic sintered at 1825 °C for 6 h shows the highest transmittance of 77.3 % and the average grain size of about 80 μm.     

Preparation of glass-ceramic by low-pressure hot-pressing sintering of CaO-MgO-Al2O3-SiO2(-CaCl2) glass powder

CaCl₂ can dissolve in the silicate glasses, and thus, using the CaCl₂-bearing glass for the preparation of glass-ceramic could be a potential method for treating CaCl₂-bearing wastes. In this work, two kinds of glass powders, CaO-MgO-Al₂O₃-SiO₂ and CaO-MgO-Al₂O₃-SiO₂-CaCl₂, were sintered at 825–850 ℃ to prepare the glass-ceramic. Besides, a low-pressure (19.1kPa) hot-pressing sintering technology was applied to reduce the porosity and pore size of the glass-ceramic. The addition of CaCl₂ (5 wt%) reduced the polymerization degree, glass transition temperature, crystallization peak temperature, and crystallization activation energy of the glass. Augite was the main crystalline phase of the glass-ceramic, and the addition of CaCl₂ promoted the precipitation of anorthite. The glass-ceramic prepared from the Cl-containing glass always exhibited a higher bending strength than that obtained from the Cl-free glass. When sintered at 825 ℃ for 8 h, the glass-ceramic showed the highest bending strength of 171 MPa.     

Thermal and optical properties of La2O3–Ga2O3– (Nb2O5 or Ta2O5) ternary glasses

La₂O₃–Ga₂O₃–M₂O₅ (M = Nb or Ta) ternary glasses were fabricated using an aerodynamic levitation technique, and their glass‐forming regions and thermal and optical properties were investigated. Incorporation of adequate amounts of Nb₂O₅ and Ta₂O₅ drastically improved the thermal stabilities of the glasses against crystallization. Optical transmittance measurements revealed that all the glasses were transparent over a wide wavelength range from the ultraviolet to the mid‐infrared. The refractive indices of the glasses increased and the Abbe number decreased upon substituting Ga₂O₃ with Nb₂O₅, and the decrease in the Abbe number was significantly suppressed when Ta₂O₅ was incorporated into the glass. As a result, excellent compatibility between high refractive index and lower wavelength dispersion was realized in La₂O₃–Ga₂O₃–Ta₂O₅ glasses. Analysis based on the single‐oscillator Drude–Voigt model provided more systematical information and revealed that this compatibility was due to an increase in the electron density of the glass.     

Fabrication and characterization of highly transparent ZrO2-doped Tm2O3 ceramics

Highly transparent polycrystalline Tm₂O₃ ceramics were successfully fabricated by vacuum sintering at temperatures from 1650 to 1850 °C for 8 h using commercial Tm₂O₃ and ZrO₂ (1 at%) powders as starting materials. It is the first time that ZrO₂ was reported as a sintering additive to prepare Tm₂O₃ transparent ceramics. The effects of sintering temperature on the optical transmittance and microstructure of Tm₂O₃ transparent ceramics were studied. The desired Tm₂O₃ ceramics with relative density of 99.8% and an average grain size of approximately 9.7 μm were obtained at 1800 °C and the in-line transmittance reached 75% at 880 nm and fluctuated around 80% from 2100 to 2400 nm, respectively. This study demonstrated that Tm₂O₃ transparent ceramics with higher in-line transmittance and smaller grain size could be prepared by using ZrO₂ as sintering additive at a relatively lower vacuum sintering temperature compared to those already reported in open literatures.     

Structure-Property Correlation in BaO-TiO2-B2O3 Glasses: Glass Stability,Optical, Hydrophobic,and Dielectric Properties

Glasses in the x(BaO-TiO₂)-B₂O₃ (x = 0.25, 0.5, 0.75, and 1 mol.) system were fabricated via the conventional melt-quenching technique. Thermal stability and glass-forming ability as determined by differential thermal analysis (DTA) were found to increase with increasing BaO–TiO₂ (BT) content. However, there was no noticeable change in the glass transition temperature (T_g). This was attributed to the active participation of TiO₂ in the network formation especially at higher BT contents via the conversion of the TiO₆ structural units into TiO₄ units, which increased the connectivity and resulted in an increase in crystallization temperature. Dielectric and optical properties at room temperature were studied for all the glasses under investigation. Interestingly, these glasses were found to be hydrophobic. The results obtained were correlated with different structural units and their connectivity in the glasses.     

Highly transparent yttrium titanate (Y2Ti2O7) ceramics from co-precipitated powders

Highly transparent yttrium titanate (Y₂Ti₂O₇) ceramics were fabricated by vacuum sintering using co-precipitated powders for the first time. The effects of the powder calcination temperature on the phase composition, morphology of the calcined powders, and on the microstructure and transmittance of the Y₂Ti₂O₇ ceramics were investigated. When the calcination temperature was above 850 °C, pure phase Y₂Ti₂O₇ nanopowders with high sintering activity were obtained. Transparent Y₂Ti₂O₇ ceramics were obtained after vacuum sintered at 1600 °C for 6 h and annealed at 1100 °C for 5 h in air. The highest transmittance reached 73% at 1000 nm when the calcination temperature was 1150 °C. The measured refractive index of Y₂Ti₂O₇ ceramics was higher than 2.24 at the wavelength range of 350–1000 nm, making it a promising candidate for optical devices.     

Synthesis of glass-ceramics in the Na2O/K2O-CaO-MgO-SiO2-P2O5-CaF2 system as candidate materials for dental applications

This study reports on the sintering behavior, crystallization process, and mechanical properties of novel glass-ceramics (CGs) produced by the glass powder compact consolidation method. Substitution of K₂O for Na₂O and MgO for CaO was attempted in the parent glasses belonging to Na₂O-CaO-MgO-SiO₂-P₂O₅-CaF₂ system. Glass powder compacts were heat treated at various temperatures between 700°C and 900°C, taking under consideration the glass transition (T_g) and the crystallization peak (T_p) temperatures, which were experimentally determined for each investigated glass by thermal analysis (dilatometry and differential scanning calorimetry). The experimental results showed that sintering always preceded crystallization, regardless of the type of substitution. In the case of MgO substitution for CaO, crystallization was advanced in the range of 800°C-850°C, resulting in the formation of an assembly of crystalline phases, such as diopside, fluorapatite, and wollastonite. The substitution of K₂O for Na₂O increased the activation energy for crystallization, shifting crystallization process to a high temperature region, with the formation of alpha-potassium magnesium silicate, instead of wollastonite. The GCs produced had values of 22-31 GPa regarding the modulus of elasticity, 5.0-6.1 GPa concerning the microhardness, and 1.4-1.9 MPa⋅m^0.5 as regard the fracture toughness, which are similar to those of the human jawbone.     

Optical properties,thermal stability,and forming region of high refractive index La2O3–TiO2–Nb2O5 glasses

The high refractive index La₂O₃–TiO₂–Nb₂O₅ glasses were prepared by containerless processing, and the glass‐forming region was determined. The refractive index showed the range from 2.20 to 2.32, and the values were much higher than those of most optical glasses. The completely miscible 30LaO_3/2–(70?x)TiO₂–xNbO_5/2 (0 ≤ x ≤70) system was fabricated to study the compositional dependence of refractive index and optical transmittance. The crucial determinants of the refractive index of oxide glasses, oxygen molar volume, and electronic polarizability of oxygen ions were calculated. The principle of additivity of glass properties was suitable for the calculation of refractive index between glass and compositional oxides. All the glasses were colorless and transparent in the visible to 6.5 μm middle infrared (MIR) region. These results are useful for designing new optical glasses with high refractive index and low wavelength dispersion in wide optical window.     

Preparation and characterization of transparent magneto-optical Ho2O3 ceramics

Transparent magneto-optical Ho₂O₃ ceramics were successfully prepared with an in-line transmittance of ~73% at the wavelength of 1000 nm (~90% of the theoretical transmittance of Ho₂O₃ single crystal) and an average grain size of ~28 μm. The ceramics were fabricated using sulfate-exchanged nitrate-type layered rare-earth hydroxide as the precipitation precursor at a relatively low sintering temperature of 1700°C. The layered compound exhibited nanosheet morphology and fully collapsed into a round oxide powder with an average particle size of ~48 nm by pyrolysis. Calcination temperature for Ho₂O₃ powder significantly affected the optical quality of the sintered body and the optimum calcination temperature was found to be 1050°C. The transparent magneto-optical Ho₂O₃ ceramics displayed wavelength-dependent Verdet constants of −180, −46, and −20 rad/Tm at 632, 1064, and 1550 nm, respectively. Thus, the Ho₂O₃ ceramics show good potential for applications in high-power laser systems.     

Fabrication of transparent Tb3Al5O12 ceramics by hot isostatic pressing sintering

Tb₃Al₅O₁₂ (TAG) transparent ceramics were prepared by a reactive sintering method using presintering in a muffle furnace combined with hot isostatic pressing (HIP) sintering. The dilatometric, differential scanning calorimetry‐thermogravimetric (DSC‐TG) curves and optical quality were investigated. The microstructure evolution of the TAG ceramic samples was clarified. Two successive transformations were found to generate a TAG phase, as observed in the dilatometric and DSC‐TG curves and XRD patterns of TAG ceramics sintered at different temperature. The changes in average grain size and densification suggest that a 1600°C presintering temperature is suitable for HIP. The optical transmittance of the obtained 0.4 wt% TEOS:TAG transparent ceramics, which were fabricated by a new two‐step sintering of presintering at 1600°C in a muffle furnace followed by HIP at 1650°C, can reach above 80% in the visible (vis) and near‐infrared (NIR) regions. Its transmittance was very close to the theoretical limit. To the best of our knowledge, this is the first time that TAG transparent ceramics with ideal optical quality were obtained without vacuum sintering.     

Reactive sintered highly transparent AlON ceramics with Y2O3-MgAl2O4-H3BO3 ternary additive

In this study, highly transparent aluminate oxynitride (AlON) ceramics were prepared via the reactive sintering of Al₂O₃ and AlN powders using a Y₂O₃-MgAl₂O₄-H₃BO₃ ternary sintering additive. The ternary doping process resulted in the efficient preparation of transparent AlON ceramics with small grains and high transmittance as compared to the binary doping (Y₂O₃-MgAl₂O₄) process. The addition of 0.1 wt.% Y₂O₃-0.4 wt.% MgAl₂O₄-0.12 wt.% H₃BO₃ resulted in the formation of a 4-mm-thick AlON ceramic with high transmittance (81% at 600 nm) and low haze (3.46%). This is the best performance in terms of the thickness and transmittance reported for AlON transparent ceramics prepared by the reactive sintering method.     

Dense ceramics of lanthanide-doped Lu2O3 prepared by spark plasma sintering

Dense ceramics of Ln:Lu₂O₃ (Ln = Pr, Eu, Tb, Dy) were obtained using spark plasma sintering (SPS) from co-precipitated nanocrystalline powders. X-ray diffraction, scanning and transmission electron microscopies were used for the characterization of Ln:Lu₂O₃ powders obtained by various annealing regimes. Transparency of the sintered ceramics was achieved when powders with highly developed crystallinity were used for sintering. Sintered ceramics exhibited luminescence with a characteristic emission based on the element doped into the Lu₂O₃ host. The light yield of the sintered ceramics improved when the sintered ceramics was further annealed. The annealing of the sintered ceramics also improved the transmittance in the visible region; however, the transparency was lost when the annealing temperature was too high. To our best knowledge, the SPS fabrication of dense ceramics of Pr³⁺, Tb³⁺ and Dy³⁺-doped Lu₂O₃ is reported here for the first time.     

Sintering of Yb3+:Y2O3 transparent ceramics in hydrogen atmosphere

Highly transparent Yb³⁺:Y₂O₃ ceramics with doping concentration up to 40.0 at.% had been fabricated successfully via hydrogen atmosphere sintering, where the raw powders were synthesized by co-precipitation method. The sintering temperature is about 600 °C lower than its melting temperature. SEM investigation revealed the average grain size of Yb³⁺:Y₂O₃ ceramics sintered at 1850 °C for 9 h was about 7 μm. The highest transmittance of as-prepared 1 mm thickness samples around wavelength of 1050 nm reached 80%, which is close to the theoretical value of Y₂O₃. The optical spectroscopic properties of Yb³⁺:Y₂O₃ transparent ceramics have also been investigated, which shows that it is a very good laser material for diode laser pumping and short pulse mode-locked laser.     

Understanding the structure,thermal, and optical properties in Al2O3-incorporated La2O3-TiO2-Nb2O5 glasses

Glasses in the 30La₂O₃-40TiO₂-30Nb₂O₅ system are known to have excellent optical properties such as refractive indices over 2.25 and wide transmittance within the visible to mid-infrared (MIR) region. However, titanoniobate glasses also tend to crystallize easily, significantly limiting their applications in optical glasses due to processing challenges. Therefore, the 30La₂O₃-40TiO₂-(30−x) Nb₂O₅-xAl₂O₃ (LTNA) glass system was successfully synthesized using a aerodynamic containerless technique, which improves glass thermal stability and expands the glass-forming region. The effects of Al₂O₃ on the structure, thermal, and optical properties of base composition glasses were investigated by XRD, DSC, NMR, Raman spectroscopy, and optical measurements. DSC results indicated that as the content of Al₂O₃ increased, the thermal stability of the glasses and glass-forming ability increased, as the 30La₂O₃-40TiO₂-25Nb₂O₅-5Al₂O₃ (Nb-Al-5) glass obtained the highest ΔT value (103.5°C). Structural analysis indicates that the proportion of [AlO₄] units increases gradually and participates in the glass network structure to increase connectivity, promoting more oxygen to become bridging oxygen and form [AlO₄] tetrahedral linkages to [TiO₅] and [NbO₆] groups. The refractive index values of amorphous glasses remained above 2.1 upon Al₂O₃ substitution, and a transmittance exceeding 65% in the visible and mid-infrared range. The crystallization activation energies of 30La₂O₃-40TiO₂-30Nb₂O₅ (Nb-Al-0) and Nb-Al-5 glasses were calculated to be 611.7 and 561.4 kJ/mol, and the Avrami parameters are 5.28 and 4.96, respectively. These results are useful to design new optical glass with good thermal stability, high refractive index and low wavelength dispersion for optical applications such as lenses, endoscopes, mini size lasers, and optical couplers.