Effect of acetic acid on lipid accumulation by glucose‐fed activated sludge cultures

BACKGROUND: The effect of acetic acid, a lignocellulose hydrolysis by‐product, on lipid accumulation by activated sludge cultures grown on glucose was investigated. This was done to assess the possible application of lignocellulose as low‐cost and renewable fermentation substrates for biofuel feedstock production. RESULTS: Biomass yield was reduced by around 54% at a 2 g L^?1 acetic acid dosage but was increased by around 18% at 10 g L^?1 acetic acid dosage relative to the control run. The final gravimetric lipid contents at 2 and 10 g L^?1 acetic acid levels were 12.5 ± 0.7% and 8.8 ± 3.2% w/w, respectively, which were lower than the control (17.8 ± 2.8% w/w). However, biodiesel yields from activated sludge grown with acetic acid (5.6 ± 0.6% w/w for 2 g L^?1 acetic acid and 4.2 ± 3.0% w/w for 10 g L^?1 acetic acid) were higher than in raw activated sludge (1–2% w/w). The fatty acid profiles of the accumulated lipids were similar with conventional plant oil biodiesel feedstocks. CONCLUSIONS: Acetic acid enhanced biomass production by activated sludge at high levels but reduced lipid production. Further studies are needed to enhance acetic acid utilization by activated sludge microorganisms for lipid biosynthesis. Copyright © 2011 Society of Chemical Industry     

Enhanced lipid and biodiesel production from glucose‐fed activated sludge: Kinetics and microbial community analysis

An innovative approach to increase biofuel feedstock lipid yields from municipal sewage sludge via manipulation of carbon‐to‐nitrogen (C:N) ratio and glucose loading in activated sludge bioreactors was investigated. Sludge lipid and fatty acid methyl ester (biodiesel) yields (% cell dry weight, CDW) were enhanced via cultivation in activated sludge bioreactors operated at high initial C:N ratio (≥40:1) and glucose loading (≥40 g L^?1). Under C:N 70, 60 g L^?1 glucose loading, a maximum of 17.5 ± 3.9 and 10.2 ± 2.0% CDW lipid and biodiesel yields, respectively, were achieved after 7 d of cultivation. The cultured sludge lipids contained mostly C₁₆? C₁₈ fatty acids, with oleic acid consistently accounting for 40–50% of the total fatty acids. Microbial composition in activated sludge exposed to C:N 70 shifted toward specific gammaproteobacteria, suggesting their relevance in lipid production in wastewater microbiota and potential value in biofuel synthesis applications. © 2011 American Institute of Chemical Engineers AIChE J, 2012     

Biodiesel from activated sludge through in situ transesterification

BACKGROUND: The microbial biomass present in activated sludge contains lipidic compounds that can be used as biodiesel feedstock. In this study, the production of biodiesel from activated sludge from Tuscaloosa, AL was optimized based on the yield of fatty acid methyl esters (FAMEs). In situ transesterification was used with sulfuric acid as catalyst. A general factorial design of 4 × 6 × 5 for temperature, methanol to sludge ratio and catalyst concentration, respectively, was considered for optimization. RESULTS: Biodiesel yield can be adequately described by the quadratic response surface model with R² of 0.843 and statistically insignificant lack of fit (p = 0.152). Numerical optimization showed that an optimum biodiesel yield of 4.88% can be obtained at 55 °C, 25 methanol to sludge ratio and 4% volume sulfuric acid. The optimum experimental biodiesel yield was indeed obtained at that condition but with a value of 4.79 ± 0.02%. The highest error was 2.30% which indicates good agreement between the model and the experimental data. CONCLUSIONS: Acid‐catalyzed polymerization of unsaturated fatty acids or their esters at temperature above 60 °C significantly decreased biodiesel yield. The fatty acid profile of the biodiesel produced indicates that activated sludge may be used as biodiesel feedstock. Copyright © 2009 Society of Chemical Industry     

An enzymatic/acid-catalyzed hybrid process for biodiesel production from soybean oil

The present study is aimed at developing an enzymatic/acid-catalyzed hybrid process for biodiesel production using soybean oil as feedstock. In the enzymatic hydrolysis, 88% of the oil taken initially was hydrolyzed by binary immobilized lipase after 5 h under optimal conditions. The hydrolysate was further used in acid-catalyzed esterification for biodiesel production and the effects of temperature, catalyst concentration, feedstock to methanol molar ratio, and reaction time on biodiesel conversion were investigated. By using a feedstock to methanol molar ratio of 1:15 and a sulfuric acid concentration of 2.5%, a biodiesel conversion of 99% was obtained after 12 h of reaction at 50 °C. The biodiesel produced by this process met the American Society for Testing and Materials (ASTM) standard. This hybrid process may open a way for biodiesel production using unrefined and used oil as feedstock.     

Green microalga Chlorella vulgaris as a potential feedstock for biodiesel

BACKGROUND: A major bottleneck in microalgal biodiesel production is lipid content, which is often low in microalgal species. The present study examines Chlorella vulgaris as a potential feedstock for biodiesel by identifying and evaluating the relationships between the critical variables that enhance the lipid yield, and characterizes the biodiesel produced for various properties. RESULTS: Factors affecting lipid accumulation in a green microalga, Chlorella vulgaris were examined. Multifactor optimization raised the lipid pool to 55% dry cell weight against 9% control. When C. vulgaris cells pre‐grown in glucose (0.7%)‐supplemented medium were transferred to the optimized condition at the second stage, the lipid yield was boosted to 1974 mg L^?1, a value almost 20‐fold higher than for the control. The transesterified C. vulgaris oil showed the presence of ～82% saturated fatty acids, with palmitate and stearate as major components, thus highlighting the oxidative stability of C. vulgaris biodiesel. The fuel properties (density, viscosity, acid value, iodine value, calorific value, cetane index, ash and water contents) are comparable with the international (ASTM and EN) and Indian (IS) biodiesel standards. CONCLUSION: C. vulgaris biomass with 55% lipid content and adequate fuel properties is potentially a renewable feedstock for biodiesel. Copyright © 2011 Society of Chemical Industry     

改性活性白土精制麻疯树油

利用负载氢氧化钙活性白土和自制的负载柠檬酸活性白土对麻疯树毛油分别进行了脱胶和脱酸精制,考察了不同工艺条件对脱胶、脱酸效果的影响,最后把脱胶、脱酸两个过程一步完成,实现了一步法强化精炼过程。结果表明,一步法精炼后的麻疯树毛油的酸值下降到0.23 mg KOH/g,磷脂含量下降到0.09 mg/g,用精炼油进行碱催化制备的生物柴油,其甲酯质量分数超过99%,效果良好。     

玉米秸秆高浓度厌氧发酵的启动过程特性

高浓度厌氧发酵具有单位体积产气率高、原料处理量大、需水量小、能耗低等优点,同时存在启动难和易酸化的问题。以玉米秸秆为原料,研究秸秆高浓度发酵过程接种物、分批进料结合渗滤液回流对启动的影响。结果表明,分批进料结合渗滤液回流工艺可有效实现高浓度厌氧发酵系统的稳定启动,反应器启动运行22 d,以污泥为接种物的秸秆累积产沼气量为43.54 ml·（g TS）^-1,以湿法发酵的沼液为接种物的秸秆累积产沼气量为115.15 ml·（g TS）^-1。与以厌氧污泥为接种物的发酵系统相比,以湿式发酵沼液为接种物的高浓度厌氧发酵系统秸秆微观结构变化更明显,主要表现为半纤维的溶解;荧光原位杂交技术（FISH）结果也表明两种接种物系统的甲烷菌形态存在明显差异。     

Medium optimization for lipid production through co‐fermentation of glucose and xylose by the oleaginous yeast Lipomyces starkeyi

Co‐fermentation of lignocellulose‐based carbohydrates is a potential solution to improve the economics of microbial lipid production. In the present paper, experiments were performed to optimize the media composition for lipid production by the oleaginous yeast Lipomyces starkeyi AS 2.1560 through co‐fermentation of glucose and xylose (2 : 1 wt/wt). Statistical screening of nine media variables was performed by a Plackett–Burman design. Three factors, namely mixed sugar, yeast extract and FeSO₄, were found as significant components influencing cellular lipid accumulation. Further optimization was carried out using a Box–Behnken factorial design to study the effects of these three variables on lipid production. A mathematical model with the R² value at 96.66% was developed to show the effect of each medium composition and their interactions on the lipid production. The model estimated that a maximal lipid content of 61.0 wt‐% could be obtained when the concentrations of mixed sugar, yeast extract and FeSO₄ were at 73.3 g/L (glucose 48.9 g/L, xylose 24.4 g/L), 7.9 g/L and 4.0 mg/L, respectively. The predicted value was in good accordance with the experimental data of 61.5%. Compared with the initial media, the optimized media gave 1.59‐fold and 2.03‐fold increases for lipid content and lipid productivity, respectively.     

Conversion efficiency of glucose/xylose mixtures for ethanol production using Saccharomyces cerevisiae ITV01 and Pichia stipitis NRRL Y‐7124

BACKGROUND: Efficient conversion of glucose/xylose mixtures from lignocellulose is necessary for commercially viable ethanol production. Oxygen and carbon sources are of paramount importance for ethanol yield. The aim of this work was to evaluate different glucose/xylose mixtures for ethanol production using S. cerevisiae ITV‐01 (wild type yeast) and P. stipitis NRRL Y‐7124 and the effect of supplying oxygen in separate and co‐culture processes. RESULTS: The complete conversion of a glucose/xylose mixture (75/30 g L^?1) was obtained using P. stipitis NRRL Y‐7124 under aerobic conditions (0.6 vvm), the highest yield production being Y_p/s = 0.46 g g^?1, volumetric ethanol productivity Q_pmax = 0.24 g L^?1 h^?1 and maximum ethanol concentration P_max = 34.5 g L^?1. In the co‐culture process and under aerobic conditions, incomplete conversion of glucose/xylose mixture was observed (20.4% residual xylose), with a maximum ethanol production of 30.3 g L^?1, ethanol yield of 0.4 g g^?1 and Q_pmax = 1.26 g L^?1 h^?1. CONCLUSIONS: The oxygen present in the glucose/xylose mixture promotes complete sugar consumption by P. stipitis NRRL Y‐7124 resulting in ethanol production. However, in co‐culture with S. cerevisiae ITV‐01 under aerobic conditions, incomplete fermentation occurs that could be caused by oxygen limitation and ethanol inhibition by P. stipitis NRRL Y‐7124; nevertheless the volumetric ethanol productivity increases fivefold compared with separate culture. Copyright © 2011 Society of Chemical Industry     

Jatropha oil and karanja oil as carbon sources for production of sophorolipids

Biosurfactants like sophorolipids (SL) are mild and environmentally friendly surfactants to be used in cosmetics and health care products. In addition to surfactant properties, SL also possess antimicrobial and skin healing properties. SL are produced by microbial fermentation using refined vegetable oils with glucose as a carbon source. This affects the economics of the production of SL. In the present work, non‐traditional oils like jatropha oil, karanja oil, and neem oil were used as newer feedstock for fermentative production of SL using Starmerella bombicola (ATCC 22214). In the fermentation, jatropha oil and karanja oil gave 6.0 and 7.6 g/L of SL (mainly lactonic form), respectively. HPLC, liquid chromatography–mass spectrometer, and ¹H NMR of crude SL obtained from fermentation broth showed lactonic form of two major SL. Oleic acid and linoleic acid were preferentially consumed over other fatty acids by the organism. Neem oil gave lower yield, i.e., 2.63 g/L of SL (mainly acidic form). Practical applications: Jatropha oil and karanja oil are one of the non‐traditional oils grown wildly in India that have large potential that is still to be explored. These oils contain non‐glycerides components that exclude their use as edible oil. These oils can be used as substrate for SL that can find novel applications like in soil remediation, skin care production, antimicrobial agents, low foaming detergents, and food additives. The current study has provided proof of concept work that has indicated the potential of these oils to be used as substrate for SL. It has opened new avenues and there is further scope to improve the yield by validating the process parameters like aeration rate, residual substrate recycle and pH control.     

Production of biodiesel from wet activated sludge

BACKGROUND: The production of biodiesel from activated sludge obtained from Tuscaloosa, AL was optimized based on the yield of fatty acid methyl esters (FAMEs) using an in situ transesterification process. An orthogonal central composite response surface design was considered to investigate the main and interaction effects of temperature, methanol to sludge ratio, and catalyst concentration. RESULTS: The biodiesel yield can be satisfactorily described by the quadratic response surface model with R² of 0.836 and a statistically not significant lack of fit (p = 0.254). Coded regression coefficients, main effect plots and surface plots indicated that maximum biodiesel yield may be obtained at 75 °C, 30 mL g^?1 (methanol/sludge) and 10% volume (catalyst concentration). Numerical optimization showed that at this reaction condition, a biodiesel yield of 3.78% (weight) can be obtained. Experimental verification gave a biodiesel yield of 3.93 ± 0.15% (weight) giving a model error of 7.35%. This indicates high reliability of the model. CONCLUSIONS: The economic analysis showed that the in situ transesterification of wet activated sludge (84.5% weight moisture) is less economical than the in situ transesterification of dried sludge (5% weight moisture). However, sensitivity analysis indicated that the process can be made more economical by reduction of water to 50% (weight). At this level of moisture, a biodiesel break‐even price of around $7.00 per gallon is attainable, which is still more expensive than petroleum‐based diesel (～$2.95 per gallon). For the biodiesel from activated sludge to be economically competitive, a biodiesel yield of at least 10% (weight) is necessary. Copyright © 2010 Society of Chemical Industry     

Liquid–Liquid Extraction of Butanol from Dilute Aqueous Solutions Using Soybean-Derived Biodiesel

Liquid–liquid extraction (LLE) of mixtures of butanol, 1,3-propanediol (PDO), and ethanol was performed using soybean-derived biodiesel as the extractant. The composition of the mixtures simulated the product of the anaerobic fermentation of biodiesel-derived crude glycerol, which has recently been reported for the first time by the authors. Using a biodiesel: with an aqueous phase volume ratio of 1:1, butanol recovery ranged from 45 to 51% at initial butanol concentrations of 150 and 225 mM, respectively. Less than 10% of the ethanol was extracted, and essentially no PDO was extracted. The partition coefficient for butanol in biodiesel was determined to be 0.91 ± 0.097. This partition coefficient is less than that of oleyl alcohol, which is considered the standard for LLE. However, butanol is suitable for blending with biodiesel, which would eliminate the need for separating the butanol after extraction. Additionally, biodiesel is much less costly than oleyl alcohol. If biodiesel-derived glycerol is used as the feedstock for butanol production, and biodiesel is used as the extractant to recover butanol from the fermentation broth, production of a biodiesel/butanol fuel blend could be a fully integrated process within a biodiesel facility. This process could ultimately help reduce the cost of butanol separation and ultimately help improve the overall economics of butanol fermentation using renewable feedstocks.     

两步法催化高酸价微藻油脂制备生物柴油

研究了两步法催化高酸价微藻油脂制备生物柴油的工艺条件。测定从产油栅藻培养物中提取的油脂的化学成分,发现油脂的游离脂肪酸含量分布在10%~32%,极性脂含量分布在21%~46%。以此高酸价、高极性脂含量油脂,经过酸预酯化-碱催化转酯化两步法制备生物柴油。其最优反应条件为:30%的醇加入量,1%油质量的硫酸催化反应2 h,其油脂酸价可从初始酸值的17~46 mg/g降低至2 mg/g以下;随后,在醇油物质的量之比为12:1,催化剂氢氧化钾用量为油质量的2%,65℃条件下反应30min,制备所得生物柴油中脂肪酸甲酯的质量分数可达96.6%,甘油三酯的转化效率接近100%。根据《柴油机燃料调合用生物柴油》国家标准,测定了微藻生物柴油产品的品质指标,发现其密度、运动黏度、酸价、氧化安定性等各项指标均符合国家标准(GB/T 20828-2007);热值为39.76 MJ/kg,符合欧盟生物柴油标准(EN 14214)。     

ORP调控对马克斯克鲁维酵母发酵纤维素水解液的影响

采用通气的方式进行氧化还原电位（oxidation-reduction potential,ORP）调控,研究在添加抑制物条件下Kluyveromyces marxianus 1727-5利用葡萄糖、木糖以及两者混合体系的发酵性能,在此基础上考察了ORP调控策略对玉米秸秆水解液发酵的影响。研究结果表明：在调控ORP策略下,多种混合抑制物对酵母生长代谢造成的损害得以有效改善,细胞活性高,木糖、葡萄糖代谢速率加快。葡萄糖与木糖共发酵时,ORP调控至-150 mV时,葡萄糖发酵时间缩短近30%,木糖醇浓度由3 g·L^-1增加到10 g·L^-1。ORP调控策略也同样能有效缓解玉米秸秆水解液中较高浓度的多种抑制物对酵母细胞的胁迫,ORP为-100 mV时,相比于对照组,在保持终点乙醇不变的情况下,葡萄糖的发酵时间缩短了22%;木糖消耗由4.88 g·L^-1增至10.27 g·L^-1,木糖醇得率也由0.20 g·g^-1提高至0.48 g·g^-1。     

Extraction of Lipids from Municipal Wastewater Plant Microorganisms for Production of Biodiesel

Municipal wastewater treatment plants in the USA produce over 6.2 × 10⁶ t of dried sewage sludge every year. This microorganism-rich sludge is often landfilled or used as fertilizer. Recent restrictions on the use of sewage sludge, however, have resulted in increased disposal problems. Extraction of lipids from sludge yields an untapped source of cheap feedstock for biodiesel production. Solvents used for extraction in this study include n-hexane, methanol, acetone, and supercritical CO₂. The gravimetric yield of oil was low for nonpolar solvents, but use of polar solvents gave a considerably increased yield; however, the percentage of saponifiable material was less. Extraction of lipids with a mixture of n-hexane, methanol, and acetone gave the largest conversion to biodiesel compared with other solvent systems, 4.41% based on total dry weight of sludge. In situ transesterification of dried sludge resulted in a yield of 6.23%. If a 10% dry weight yield of fatty acid methyl esters is assumed, the amount of biodiesel available for production in the USA is 1.4 × 10⁶ m³/year. Outfitting 50% of municipal wastewater plants for lipid extraction and transesterification could result in enough biodiesel production to replace 0.5% of the national petroleum diesel demand (0.7 × 10⁶ m³).     

Chronic Response of Waste Activated Sludge Fermentation to Titanium Dioxide Nanoparticles☆

Due to the large-scale production and wide applications, many nanoparticles (NPs) enter wastewater treatment plants and accumulate in activated sludge. It is reported that titanium dioxide (TiO2) NPs s...     

Evaluation of partially hydrogenated methyl esters of soybean oil as biodiesel

Biodiesel, an alternative fuel derived from vegetable oils or animal fats, continues to undergo rapid worldwide growth. Specifications mandating biodiesel quality, most notably in Europe (EN 14214) and the USA (ASTM D6751), have emerged that limit feedstock choice in the production of biodiesel fuel. For instance, EN 14214 contains a specification for iodine value (IV; 120 g I₂/100 g maximum) that eliminates soybean oil as a potential feedstock, as it generally has an IV >120. Therefore, partially hydrogenated soybean oil methyl esters (PHSME; IV = 116) were evaluated as biodiesel by measuring a number of fuel properties, such as oxidative stability, low‐temperature performance, lubricity, kinematic viscosity, and specific gravity. Compared to soybean oil methyl esters (SME), PHSME were found to have superior oxidative stability, similar specific gravity, but inferior low‐temperature performance, kinematic viscosity, and lubricity. The kinematic viscosity and lubricity of PHSME, however, were within the prescribed US and European limits. There is no universal value for low‐temperature performance in biodiesel specifications, but PHSME have superior cold flow behavior when compared to other alternative feedstock fuels, such as palm oil, tallow and grease methyl esters. The production of PHSME from refined soybean oil would increase biodiesel production costs by US$ 0.04/L (US$ 0.15/gal) in comparison to SME. In summary, PHSME are within both the European and American standards for all properties measured in this study and deserve consideration as a potential biodiesel fuel.     

An ideal feedstock, kusum (Schleichera triguga) for preparation of biodiesel: Optimization of parameters

Kusum (Schleichera triguga), a non-edible oil bearing plant has been used as an ideal feedstock for biodiesel development in the present study. Various physical and chemical parameters of the raw oil and the fatty acid methyl esters derived have been tested to confirm its suitability as a biodiesel fuel. The fatty acid component of the oil was tested by gas chromatography. The acid value of the oil was determined by titration and was found to 21.30 mg KOH/g which required two step transesterification. Acid value was brought down by esterification using sulfuric acid (H₂SO₄) as a catalyst. Thereafter, alkaline transesterification was carried out using potassium hydroxide (KOH) as catalyst for conversion of kusum oil to its methyl esters. Various parameters such as molar ratio, amount of catalyst and reaction time were optimized and a high yield (95%) of biodiesel was achieved. The high conversion of the feedstock into esters was confirmed by analysis of the product on gas chromatograph-mass spectrometer (GC-MS). Viscosity and acid value of the product biodiesel were determined and found to be within the limits of ASTM D 6751 specifications. Elemental analysis of biodiesel showed presence of carbon, hydrogen, oxygen and absence of nitrogen and sulfur after purification. Molar ratio of methanol to oil was optimized and found to be 10:1 for acid esterification, and 8:1 for alkaline transesterification. The amounts of H₂SO₄ and KOH, 1% (v/v) and 0.7% (w/w), respectively, were found to be optimum for the reactions. The time duration of 1 h for acid esterification followed by another 1 h for alkaline transesterification at 50 ± 0.5 °C was optimum for synthesis of biodiesel.     

Kinetics of Bioethanol Production Employing Mono‐ and Co‐Cultures of Saccharomyces cerevisiae and Pichia stipitis

The kinetics of bioethanol production using mono‐ and co‐cultures of Saccharomyces cerevisiae and Pichia stipitis with glucose, xylose, and glucose‐xylose sugar mixtures were investigated. A MATLAB® program was formulated for simulation of experimental results in order to get predicted values of ethanol production and sugar consumption and for kinetic parameter estimation. Kinetic parameters implied less extent of substrate and/or product inhibition when the co‐culture scheme of immobilized S. cerevisiae and free P. stipitis was employed for fermentation of mixed sugars. In addition, a high ethanol yield was achieved by applying this co‐culture strategy to wheat straw hydrolysates.     

Biotransformation of glycerol into 1,3‐propanediol

Today, glycerol is mainly a by‐product of fat splitting and biodiesel production. Further growth of the biodiesel market would result in a fall in the price of glycerol. Particularly glycerol‐water from rapeseed oil methyl ester production, for example, would be an interesting raw material if it could be utilised in fermentation without further pretreatment. Under anaerobic conditions, bacteria can transform glycerol into 1,3‐propanediol (PDO), which can be used as a monomer in the chemical industry. PDO can be produced biotechnologically from glycerol with the aid of bacteria. Another way would be the utilization of glucose instead of glycerol, which would provide independence from the fluctuating glycerol market. However, under certain conditions, the classic technique based on glycerol can be quite interesting with regard to technical and economic aspects: A concerted, extensive search for new microorganisms (screening) and improved process design (fed‐batch with pH‐controlled substrate dosage) allowed the product concentrations, which were relatively low at a maximum of 70–80 g/L as a result of product inhibition, to be raised to more than 100 g/L. An additional advantage of the new technique and the newly isolated strains is the utilisation of low‐priced crude glycerol or glycerol‐water. This is a factor which should not be underestimated and has a direct effect on the product costs. Further on, the use of immobilised cells compared to freely suspended cells enables an increase of productivity from about 2 up to 30 g /Lh.