螺旋槽管外含高浓度不凝组分蒸汽冷凝传热研究

分析了含高浓度不凝组分蒸汽在立式螺旋槽管表面强制对流冷凝的传热机理。在不凝性组分体积百分浓度超过９０％时，螺旋槽管的强化传热效果不明显，而含量为４４％～９０％时，螺旋槽管总换热系数比光滑管提高２０％～３５％。     

The effect of gas‐liquid counter‐current operation on gas hold‐up in bubble columns using electrical resistance tomography

BACKGROUND: In order to improve the performance of a counter‐current bubble column, radial variations of the gas hold‐ups and mean hold‐ups were investigated in a 0.160 m i.d. bubble column using electrical resistance tomography with two axial locations (Plane 1 and Plane 2). In all experiments the liquid phase was tap water and the gas phase air. The superficial gas velocity was varied from 0.02 to 0.25 m s^?1, and the liquid velocity varied from 0 to 0.01 m s^?1. The effect of liquid velocity on the distribution of mean hold‐ups and radial gas hold‐ups is discussed. RESULTS: The gas hold‐up profile in a gas–liquid counter‐current bubble column was determined by electrical resistance tomography. The liquid velocity slightly influences the mean hold‐up and radial hold‐up distribution under the selected operating conditions and the liquid flow improves the transition gas velocity from a homogeneous regime to a heterogeneous regime. Meanwhile, the radial gas hold‐up profiles are steeper at the central region of the column with increasing gas velocity. Moreover, the gas hold‐up in the centre of the column becomes steeper with increasing liquid velocity. CONCLUSIONS: The value of mean gas hold‐ups slightly increases with increasing downward liquid velocity, and more than mean gas hold‐ups in batch and co‐current operation. According to the experimental results, an empirical correlation for the centreline gas hold‐up is obtained based on the effects of gas velocity, liquid velocity, and ratio of axial height to column diameter. The values calculated in this way are in close agreement with experimental data, and compare with literature data on gas hold‐ups at the centre of the column. Copyright © 2010 Society of Chemical Industry     

Bubble size and radial gas hold‐up distributions in a slurry bubble column using ultrafast electron beam X‐ray tomography

Gas hold‐up and bubble size distribution in a slurry bubble column (SBC) were measured using the advanced noninvasive ultrafast electron beam X‐ray tomography technique. Experiments have been performed in a cylindrical column (D_T = 0.07 m) with air and water as the gas and liquid phase and spherical glass particles (d_P = 100 μm) as solids. The effects of solid concentration (0 ≤ C_s ≤ 0.36) and superficial gas velocity (0.02 ≤ U_G ≤ 0.05 m/s) on the flow structure, radial gas hold‐up profile and approximate bubble size distribution at different column heights in a SBC were studied. Bubble coalescence regime was observed with addition of solid particles; however, at higher solid concentrations, larger bubble slugs were found to break‐up. The approximate bubble size distribution and radial gas hold‐up was found to be dependent on U_G and C_s. The average bubble diameter calculated from the approximate bubble size distribution was increasing with increase of U_G. The average gas hold‐up was calculated as a function of U_G and agrees satisfactorily with previously published findings. The average gas hold‐up was also predicted as a function of C_s and agrees well for low C_s and disagrees for high C_s with findings of previous literature. © 2012 American Institute of Chemical Engineers AIChE J, 59: 1709–1722, 2013     

Semi‐theoretical prediction of volumetric mass transfer coefficients in bubble columns with organic liquids at ambient and elevated temperatures

A semi‐theoretical approach for predicting k_La values (referred to liquid volume) in 18 organic liquids [acetone, aniline, 1‐butanol, benzene, cyclohexane, decalin, 1,2‐dichloroethane, 1,4‐dioxane, ethanol (96%), ethylacetate, ethylbenzene, ligroin, methanol, nitrobenzene, 2‐propanol, tetralin, toluene, and xylene] at various operating conditions (including elevated temperatures and pressures) was developed. It was found that the approach is applicable regardless of the hydrodynamic regime (at u_G ≤ 0.1 m/s). Temperatures up to 353 K and pressures up to 0.5 MPa were tested. Two different distributors (multiple‐hole and single‐hole type) were employed. The liquid‐phase mass transfer coefficient k_L was calculated theoretically from the penetration theory on the basis of original definition of gas–liquid contact time. The interfacial area a was defined with respect to the liquid volume. It was found that their product k_La must be multiplied by some correction factor in order to take account of the non‐spherical (ellipsoidal) shape of the bubbles. When the correction term is correlated to both the Eötvös number (Eo) and the dimensionless temperature ratio, 198 experimental k_La values can be fitted reasonably well (average relative error 9.3%).     

Gas holdup for high gas velocities in a gas–liquid cocurrent upward‐flow system

Gas holdup has been measured in an 83‐mm diameter, 2.2‐m high column at high gas superficial velocities — 0.22 to 2.7 m/s — and at liquid (water) superficial velocities of 0 to 0.47 m/s, by means of a differential pressure transducer. The equation of Hills (1976) based on the slip velocity gives good predictions of the gas holdup for 0.1 ≤ E_g ≤ 0.4. However, the holdups predicted by this approach are considerably higher than the experimental values at gas velocities high enough that E_g > 0.4. Other equations from the literature are also shown to be inadequate. The new data and earlier data at high gas velocities are therefore correlated with a new dimensional equation for U_l ≤ 0.23 m/s.     

Thermal coupling links to liquid‐only transfer streams: A path for new dividing wall columns

We propose new dividing wall columns (DWCs) that are equivalent to the fully thermally coupled (FTC) configurations. While our method can draw such configurations for any given n‐component mixture (n ≥ 3), we discuss in detail the DWCs for ternary and quaternary feed mixtures. A special feature of all the new DWCs is that during operation, they allow independent control of the vapor flow rate in each partitioned zone of the DWC by means that are external to the column. Because of this feature, we believe that the new arrangements presented in this work will enable the FTC configuration to be successfully implemented and optimally operated as a DWC in an industrial setting for any number of components. Also, interesting column arrangements result when a new DWC drawn for an n‐component mixture is adapted for the distillation of a mixture containing more than n components. © 2014 American Institute of Chemical Engineers AIChE J, 60: 2949–2961, 2014     

Thermal coupling links to liquid‐only transfer streams: An enumeration method for new FTC dividing wall columns

Novel dividing wall columns (DWCs) can be obtained by converting thermal couplings to liquid‐only transfer streams. Here, we develop a simple four‐step method to generate a complete set of DWCs containing n ? 2 dividing walls, for a given n‐component fully thermally coupled (FTC) distillation. Among the novel DWCs, some easy‐to‐operate DWCs possess the property that the vapor flow in every section of the DWC can be controlled during operation by means that are external to the column. We develop a simple method to enumerate all such easy‐to‐operate DWCs. We expect that the easy‐to‐operate DWCs can be operated close‐to‐optimality; leading to a successful industrial implementation of the n‐component (n ≥ 3) FTC distillation in the form of a DWC. As an illustration, we show figures of all easy‐to‐operate DWCs with two dividing walls for the four‐component FTC distillation. © 2015 American Institute of Chemical Engineers AIChE J, 62: 1200–1211, 2016     

Influence of elevated pressure and particle lyophobicity on hydrodynamics and gas–liquid mass transfer in slurry bubble columns

This article reports on the influence of elevated pressure and catalyst particle lyophobicity at particle concentrations up to 3 vol % on the hydrodynamics and the gas‐to‐liquid mass transfer in a slurry bubble column. The study was done with demineralized water (aqueous phase) and Isopar‐M oil (organic phase) slurries in a 0.15 m internal diameter bubble column operated at pressures ranging from 0.1 to 1.3 MPa. The overall gas hold‐up, the flow regime transition point, the average large bubble diameter, and the centerline liquid velocity were measured along with the gas–liquid mass transfer coefficient. The gas hold‐up and the flow regime transition point are not influenced by the presence of lyophilic particles. Lyophobic particles shift the regime transition to a higher gas velocity and cause foam formation. Increasing operating pressure significantly increases the gas hold‐up and the regime transition velocity, irrespective of the particle lyophobicity. The gas–liquid mass transfer coefficient is proportional to the gas hold‐up for all investigated slurries and is not affected by the particle lyophobicity, the particle concentration, and the operating pressure. A correlation is presented to estimate the gas–liquid mass transfer coefficient as a function of the measured gas hold‐up: $k_{\rm l}a_{\rm l}/\varepsilon_{\rm g} = 3.0 \sqrt{Du_{\rm b}/d_{\rm b}^3}\;{\rm s}^{-1}$ . © 2009 American Institute of Chemical Engineers AIChE J, 2010     

Modified gas‐translation model for prediction of gas permeation through microporous organosilica membranes

A modified gas‐translation (GT) model was applied for the theoretical analysis of gas permeation through microporous organosilica membranes derived from bis(triethoxysilyl)ethane (BTESE) via a sol–gel method using different water/alkoxide molar ratios. The pore sizes of BTESE‐derived membranes were quantitatively determined by normalized Knudsen‐based permeance analysis, which was based on a modified‐GT model, using experimentally obtained permeances of He, H₂, N₂, C₃H₈, and SF₆. The pore sizes of BTESE‐derived membranes were successfully controlled from 0.65 to 0.46 nm by increasing the H₂O/BTESE ratio from 6 to 240. Furthermore, theoretical correlations of all possible pairs of permeance ratios were calculated based on the modified‐GT model. The experimental data were in good agreement with the theoretical correlation curves, indicating that the modified‐GT model can clearly explain gas permeation mechanisms through microporous membranes, and, thus, can be used to predict the gas permeation properties for these membranes. © 2014 American Institute of Chemical Engineers AIChE J 60: 4199–4210, 2014     

A mesoscale model for diffusion and permeation of shale gas at geological depth

The demand on energy is rising and shale gas as an important unconventional energy resource has received worldwide attention. It has shown a significant effect on the world's energy structure after the commercial exploitation of shale gas in the United States. Understanding diffusion and permeation of shale gas at geological depths is quite essential, but it cannot be described by traditional Fick or Knudsen diffusion models. In this work, we use dual control volume–grand canonical molecular dynamics method to systematically investigate the permeation process of shale gas in montmorillonite (i.e., a clay mineral of shale) at different geological depths. Results indicate that temperature, pressure, and pore size have an important effect on the permeability, and Knudsen equation cannot describe the permeability of shale gas. Accordingly, on the basis of these simulated data, we propose a new mesoscale model to describe the permeability of shale gas at geological depths. The new mesoscale model shows extensive applicability and can excellently reproduce the extrapolation testing data, and it satisfactorily bridges the gap between Knudsen diffusion and Fick diffusion, which provides important fundamentals for exploitation of shale gas. © 2017 American Institute of Chemical Engineers AIChE J, 64: 1059–1066, 2018     

Preparation and gas transport properties of dual‐layer polysulfone membranes for high pressure CO2 removal from natural gas

Permeability, sorption, and plasticization behaviors of dual‐layer composite membrane were studied. Polysulfone containing 10.7 wt % glycerol as additive was used for preparing a microporous membrane support. A thin top selective layer was prepared using diethylene glycol dimethyl ether as casting solvent. The overall performance of the membrane was evaluated using Scanning Electron Microscopy, and permeation and sorption tests at pressure up to 50 bar. The prepared membrane displayed high permeability at low pressure which gradually decreased with increase in pressure. Permeability of CO₂ was determined to be 84.97 Barrer at 2 bar. Membrane did not show any plasticization tendency up to the experimental pressure of 40 bar. Plasticization pressure and permeability at plasticization pressure were estimated to be 41.07 bar and 6.03 Barrer, respectively. The improved performance of the membrane is associated to the synergistic properties of the two layers prepared from different formulations of the same polymer. Thus, the dual‐layer flat sheet configuration displayed a potential in high pressure CO₂ removal from natural gas. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40924.     

Packed‐bed reactor for short time gas phase olefin polymerization: Heat transfer study and reactor optimization

A specially conceived packed‐bed stopped flow minireactor (3 mL) suitable for short gas phase catalytic reactions has been used to study the start‐up of ethylene homopolymerization with a supported metallocene catalyst. Focus has been put on the heat transfer characteristics of the supported catalysts and on understanding the relationship between the initial rate and the relative gas/particle velocities and the influence of particle parameters in the packed bed. We performed a comprehensive study on the influence of various physical parameters on the heat transfer regime at start up conditions. The catalyst activity as well as the polymer morphology is shown to be dependent on heat transfer regime. The knowledge thus obtained is applicable to industrial problems like catalyst injection in fluidized beds and helps preventing experimental artifacts due to overheating in following studies. © 2011 American Institute of Chemical Engineers AIChE J, 2012     

Nitration of nitrobenzene at high‐concentrations of sulfuric acid: Mass transfer and kinetic aspects

This article reports studies on mass transfer and kinetics of nitration of nitrobenzene at high concentrations of sulfuric acid in a batch reactor at different temperatures. The effects of concentration of sulfuric acid, speed of stirring, and temperature on mass transfer coefficient were investigated. The kinetics of nitration under homogenized conditions was studied at different sulfuric acid concentrations at these temperatures. The reaction rate constants were determined. The variation of rate constant with sulfuric acid concentration was explained by the M_c function. The activation energies of the reactions were determined from the Arrhenius plots. The regimes of the reactions were determined using the values of the mass transfer coefficients and the reaction rate constants. A model was developed for simultaneous mass transfer and chemical reaction in the aqueous phase. The yields of the three isomers of dinitrobenzene were determined, and the variation of isomer distribution with sulfuric acid concentration and temperature was analyzed. This work demonstrates that more than 90% conversion of nitrobenzene is possible at high‐sulfuric acid concentrations resulting in high yield of the product even at moderate temperatures and at low speeds of stirring. © 2009 American Institute of Chemical Engineers AIChE J, 2010     

Modeling of continuous self‐classifying spiral jet mills part 1: Model structure and validation using mill experiments

The objective of this work is to develop a milling model for a continuous self‐classifying spiral air jet mill. Its foundation is a population balance model with selection and breakage distribution functions that have been related to a minimal number of mill‐dependent and powder‐dependent parameters. Initially, experimentation is required to determine the mill‐dependent parameters for a specific mill, by milling a “base” powder at multiple operating conditions. Powder‐dependent parameters can be determined from either mill experiments or from material characterization measurements that require small amounts of powder (presented in Part 2). Ultimately, the milling model presented successfully predicts the product particle size using as inputs the feed particle‐size distribution and mill operating conditions. Three crystalline powders, sodium bicarbonate, lactose monohydrate, and sucrose, have been used to test the proposed milling model. © 2014 American Institute of Chemical Engineers AIChE J 60: 4086–4095, 2014     

Synthesis and optimization of membrane cascade for gas separation via mixed‐integer nonlinear programming

Currently, membrane gas separation systems enjoy widespread acceptance in industry as multistage systems are needed to achieve high recovery and high product purity simultaneously, many such configurations are possible. These designs rely on the process engineer's experience and therefore suboptimal configurations are often the result. This article proposes a systematic methodology for obtaining the optimal multistage membrane flow sheet and corresponding operating conditions. The new approach is applied to cross‐flow membrane modules that separate CO₂ from CH₄, for which the optimization of the proposed superstructure has been achieved via a mixed‐integer nonlinear programming model, with the gas processing cost as objective function. The novelty of this work resides in the large number of possible interconnections between each membrane module, the energy recovery from the high pressure outlet stream and allowing for nonisothermal conditions. The results presented in this work comprise the optimal flow sheet and operating conditions of two case studies. © 2017 American Institute of Chemical Engineers AIChE J, 63: 1989–2006, 2017