Research on the Anticorrosion Coating Under the Paved Layer for Highway Steel Box Bridge Deck

The corrosion of the anticorrosion coating and the defects of the asphalt concrete paved layer have been investigated on long-span steel box bridge decks. The anticorrosion coating lies in the midclle of two entirely different materials： a highway steel box bridge deck and a paved layer, which is used as anticorrosion and waterproof coating for the steel bridge deck. For our study, electrochemical corrosion and pull strength experiments have been selected for the investigation of the corrosion properties of inorganic zinc rich coating, epoxy zinc rich coating and arc sprayed zinc coating. The adhesive strength between the coatings and the panel, and the effect of the coating corrosion on the shear properties of the paved layers including cast asphalt, thermal asphalt mortar, epoxy asphalt and modified asphalt con- crete have been investigated. The results show that the adhesive strength between the coatings and the bridge panel is controlled by the method of pre-processing rust removal. Coating by sandblasting has stronger adhesive strength than coating by shot peening. The results also reveal that shear strength of the paved layer is affected by the corrosion product of zinc coating. The arc sprayed zinc coating has stronger shear strength than zinc rich coatings.     

Evaluation on Self-healing Mechanism and Hydrophobic Performance of Asphalt Modified by Siloxane and Polyurethane

In order to inhibit and remove the thin ice and extend the lifetime of the damaged bridge, the self-healing mechanism and hydrophobic performance of asphalt modified by siloxane and polyurethane(ASP) were studied by dynamic shear rheology(DSR), fluorescence microscope(FM), atomic force microscope(AFM), the fracture-healing-re-fracture test and molecular simulations. The experimental results indicated that the selfhealing capability of ASP increased with increasing heating time and temperature. Furthermore, the addition of siloxane could improve the reaction energy barrier and complex modulus, and it is believed that the self-healing is a viscosity driven process, consisting of two parts namely crack closure and properties recovery. Contact angle of ASP increased with the increasing siloxane content and it deduced that the siloxane could improve the hydrophobic performance of ASP and the ASP molecule model could simulate well the self-healing mechanism and hydrophobic performance of ASP.     

Short-term mechanical properties of glass ionomer cement

The setting reaction of glass ionomer cement was studied by analyzing and comparing the short-tem mechanical properties of set cement stored in silicone oil, air and distilled water respectively at different temperatures. For the set cement stored at 37 °C, the strength of the sample in the air reached the maximum value after 24 h, then decreased to about 210 MPa and kept steady. The strength of the sample in water increased continuously and slowly, however, the increasing rate of sample stored in silicone oil was higher than that in the water. At 20 °C, the increasing rate of compressive strength for sample in air was higher than those in silicone oil and water. The diffusion speed and maintenance of water has significant effects on the mechanical properties of glass ionomer cements.     

Special epoxy silicone adhesive for inertial confinement fusion experiment

The effects of toughener and coupling agent on special epoxy silicone adhesive were discussed by researching the surface morphology characters, thermal properties and shear strength of the adhesive. The results indicate that silicone coupling agent （KH-550） can improve the shear strength of the epoxy silicone adhesive effectively. The mass fraction of the toughener in the epoxy silicone adhesive plays an important role in its properties. When the mass fraction of the toughener is less than 14%, the shear strength of the adhesive is low. When the mass fraction of the toughener is over 33%, thermal properties and shear strength of the adhesive decrease with the increasing of the toughener. The mass fraction of toughener of 25% results in good integral properties of the epoxy silicone adhesive. The morphologic analysis indicates that the micro-phase separation exists in the epoxy molecular chain and the silicone molecular chain of the epoxy silicone adhesive.     

Q235钢表面PTFE涂层的冻粘试验

采用自行设计的冻粘应力测试装置测定了在不同温度、不同含量的聚四氟乙烯(PTFE)涂层下,Q235钢表面的切向与法向冻粘强度。结果表明:PTFE颗粒涂层表面的切向与法向冻粘强度约为Q235钢的20%～50%;在喷涂PTFE的质量分数分别为30%、60%、80%、90%的涂层中,w(PTFE)=60%的涂层表面对冰的粘附强度最小;憎水材料PTFE对减小冻粘强度具有重要作用;材料表面的化学性质和接触面形貌是影响粘附强度的决定性因素。     

Properties of functionalized graphene/room temperature vulcanized silicone rubber composites prepared by an In-situ reduction method

Functionalized graphene oxide (FGO) was prepared by treating graphene oxide with γ-aminopropyl triethoxysilane (KH-550) before the mixture was dispersed into α, ω-dihydroxy polydimethylsiloxane to get room temperature vulcanized (RTV) silicone rubber composites by solution casting. The cured composites were then reduced with hydrazine hydrate to obtain functionalized graphene (FG)/RTV silicone rubber composites. The structures of FGO and the resultant composites were characterized by atomic force microscopy, FT-IR spectra and X-ray diffraction. KH-550 was found to be grafted onto graphene sheets, leading to an increased interlayer spacing. Significant improvements in thermal and mechanical properties were obtained. Both the FGO/RTV silicone rubber composite contain 1.0 wt% of FGO, and its reduced product showed an increase of one-step weight loss temperature with 61 ℃ and 133 ℃ higher than that of pure silicone rubber. Tensile strength and elongation at break of FG/RTV silicone rubber composite (with 0.5 wt% FGO content) increased by 175% and 67%, respectively, compared with those of pure silicone rubber.     

Preparation and characterization of low-melting glasses used as binder for protective coating of steel slab

The low-melting phosphate glass was prepared for production of glass binders for protective coating of steel slab. Effects of different O/P ratios on glass structures and properties were analyzed. Differential thermal analysis (DTA) and infrared spectroscopy (IR) techniques were applied for low-melting glass binder. It was found that the glass transition temperature(T _g) was about 300 °C and softening temperature(T _f) was about 480 °C. The choice of O/P ratio was very important to the glass transition and softening temperatures. When more P=O bonds existed in the glass networks, P-O-P bond angle was deformed with decreasing of the ratio of O/P. The coatings could adhere to the substrates instantaneously at 800 °C when the content of binder exceeded 3wt%. The optimal content of glass binder was 5wt%.     

加成型室温硫化硅橡胶的制备——I.交联剂及填料的影响规律

通过正交试验的方式考察了含氢硅油、多乙烯基硅油以及补强填料对加成型室温硫化硅橡胶机械性能的影响,并优化了实验工艺条件.试验结果表明,含氢硅油中氢的质量分数对硫化硅橡胶力学性能的影响最显著,硅橡胶的抗张强度随含氢硅油中氢的质量分数的增大而增大;随着多乙烯基硅油中乙烯基质量分数的增大,硅橡胶的抗张强度呈先减小后增大的趋势;采用处理气相法白炭黑(经六甲基二硅氮烷处理)作为补强填料所制得的硅橡胶机械性能最好.在最佳工艺条件下制备的加成型室温硫化硅橡胶的抗张强度和断裂伸长率分别为5.087 MPa和107%,具有优异的电学性能,适合用作电子器件的灌封材料.     

VMS有机-无机杂化膜的制备及其防腐性能研究

以乙烯基三甲氧基硅烷（VMS）为前驱体,采用浸涂法在LY12铝合金表面制备了有机一无机杂化防腐保护膜．分别考察了涂膜次数、固化剂用量和溶剂用量对膜层防腐性能的影响,成膜的最佳工艺条件为：固化剂过氧化苯甲酰（BPO）的加入量为凝胶量的2％（质量分数）;凝胶质量与溶剂质量的比为0．17;涂膜四次．利用动电位极化曲线、盐雾实验和盐水浸泡实验评价了膜层的耐腐蚀性能．结果表明,乙烯基三甲氧基硅烷（VMS）膜层可使腐蚀电流减小到原来的1／300左右,同时也使得试片耐长久腐蚀的能力显著增强．     

Effect of laser remelting on the microstructure and corrosion resistance of plasma sprayed Fe-based coating

Fe-based amorphous and nanocrystalline coatings were fabricated by air plasma spraying. The coatings were further treated by laser remelting process to improve their microstructure and properties. The corrosion resistance of the as-sprayed and laser-remelted coatings in 3.5wt% NaCl and 1 mol/L HCl solutions was evaluated by electrochemical polarization analysis. It was found that laser-remelted coating appeared much denser than the as-sprayed coating. However, laser-remelted coating contains much more nanocrystalline grains than the as-sprayed coatings, resulting from the lower cooling rate in laser remelting process compared with plasma spraying process. Electrochemical polarization results indicated that the laser-remelted coating has great corrosion resistance than the as-sprayed coating because of its dense structure.     

Sand-wear resistance of brush electroplated nanocomposite coating in oil and its application to remanufacturing

Sand-wear resistance of nano scale alumina particle reinforced nickel matrix composite coating (n-Al₂O₃/Ni) prepared by brush electroplating technique was investigated via wear tests in sand-contaminated oil lubricant, comparing with that of AISI1045 steel and brush electroplated Ni coating. Effects of testing load, sand content and sand size on worn volume of the three materials, and also coating surface roughness on worn volume of the brush electroplated coatings were accessed. Results show that the worn volume of all the three materials increases with increasing of testing load, sand content and sand size. In the same conditions, n-Al₂O₃/Ni composite coating has the smallest worn volume while AISI1045 steel has the largest because of the n-Al₂O₃ particle effects. As to n-Al₂O₃/Ni and Ni coatings, the surface-polished coatings have obviously lower worn volume than the as-plated coatings. The brush electroplated n-Al₂O₃/Ni composite coating was employed to remanufacture the sand-worn bearing seats of a heavy vehicle and good results were gained. Foundation item: Project (50235030) supported by the National Natural Science Foundation of China; Project (51489020104ZD0401) supported by the National Key Laboratory for Remanufacturing; Project(51418060105JB3058) supported by National Defence Foundation     

基于动态亚胺键的自修复有机硅弹性体的制备及性能研究

报道了一种将α,ω?氨丙基封端的聚（二甲基硅氧烷）（PDMS?NH₂）、戊二醛（GA）和三（4?氨基苯基）胺（TAPA）通过席夫碱反应进行交联,合成自修复有机硅弹性体PDMS?GA?TAPA。通过FT?IR和¹H?NMR对PDMS?GA?TAPA的结构进行表征。高温溶解实验证明PDMS?GA?TAPA具有优异的化学稳定性和热稳定性。同时,PDMS?GA?TAPA具有优异的机械强度,其拉伸强度最高可达3.6 MPa,断裂伸长率最高可达112%。此外,通过调节PDMS?GA?TAPA的交联密度,可以实现调节PDMS?GA?TAPA机械性能的目的。将PDMS?GA?TAPA样品在100 ℃处理1 h,该弹性体可以实现自修复,其自修复效率达到83%。     

Wear Properties of Plasma Transferred Arc Fe-based Coatings Reinforced by Spherical WC Particles

Fe-based coatings reinforced by spherical WC particles were produced on the 304 stainless steel by plasma transferred arc(PTA) to enhance the surface wear properties. Three different Fe/WC composite powder mixtures containing 0 wt%, 30 wt%, and 60 wt% of WC were investigated. The microstructure and phase composition of the Fe/WC composite PTA coatings were evaluated systemically by using scanning electron microscope(SEM) and X-ray diffraction(XRD). The wear properties of the three fabricated PTA coatings were investigated on a BRUKER UMT TriboLab. The morphologies of the worn tracks and wear debris were characterized by using SEM and 3 D non-contract profiler. The experimental results reveal that the microhardness on the cross-section and the wear resistance of the fabricated coatings increase dramatically with the increasing adding WC contents. The coating containing 60 wt% of WC possesses excellent wear resistance validated by the lower coefficients of friction(COF), narrower and shallower wear tracks and smaller wear rate. In the pure Fe-based coating, the main wear mechanism is the combination of adhesion and oxidative wear. Adhesive and two-body abrasive wear are predominated in the coating containing 30 wt% of WC, whereas threebody abrasion wear mechanism is predominated in the coating containing 60 wt% of WC.     

涂料静切力及表面张力的研究

研制了涂料静切力和表面张力的测试装置。并利用它们测试分析了各因素对涂料静切力及表面张力的影响,进而探讨了静切力、表面张力与涂料其它工艺性能之间的关系。     

Effect of carrier liquid on electrorheological performance and stability of oxalate group-modified TiO<Subscript>2</Subscript> suspensions

By using oxalate group-modified TiO₂ nanoparticles as the dispersing phase, different kinds of silicone oil with various viscosities and terminal groups (hydroxyl, hydrogen, and methyl) were used as the dispersing media to prepare different electrorheological (ER) fluids. Their zero-field viscosity, yield stress under direct current electric fields, ER efficiency, shear stability, leakage current density, and sedimentation stability were tested to study the effect of carrier liquid on the properties of ER fluids. The results indicate that the zero-field viscosity, the yield stress, and the leakage current density increase with increasing viscosity of the silicone oils. The effects of the viscosity on the ER efficiency, the shear stability, and the sedimentation ratio depend on the competition between the viscous resistance and the aggregation of the particles. Among the three ER fluids prepared with silicone oil with different terminal groups, hydroxyl-terminated oil based sample has the highest zero-field viscosity, the highest field-induced yield stress and ER efficiency, the largest current density, and the best sedimentation stability.     

Enhancement of Active Anticorrosion via Ce-doped Zn-Al Layered Double Hydroxides Embedded in Sol-Gel Coatings on Aluminum Alloy

Ce-doped Zn-Al layered double hydroxide(LDH) nanocontainer was synthesized by a co-precipitation method. X-ray diffraction(XRD), Fourier transform infrared spectroscopy(FT-IR), scanning electron microscopy(SEM) and transmission electron microscopy(TEM) methods were used for the characterization of the LDH nanocontainer. The anticorrosion activity of the LDH powders embedded in a hybrid sol-gel coating on aluminum alloy 2024 was investigated by electrochemical impendence spectroscopy(EIS). The results showed that Ce(III) ions were successfully incorporated into LDHs layers. The sol-gel coating modified with Ce-doped Zn-Al LDHs exhibited higher anticorrosion behavior compared with both unmodified and Ce-undoped LDHs containing coatings, which proved the applicability of Ce-doped LDHs in delaying coating degradation and their potential application as nanocontainers of corrosion inhibitors in self-healing coatings.     

AP40生物活性玻璃陶瓷HVOF喷涂层的结构和性能

采用高速火焰(HVOF)喷涂技术,在Ti6Al4v基体上制备了AP40玻璃陶瓷涂层.利用光学显微镜、SEM和XRD对喷涂层形貌、显微组织结构和相组成进行了研究.探讨了热处理工艺对涂层组织结构及其性能的影响.按德国DIN EN 582—1994标准进行涂层的拉伸强度试验.结果表明:HVOF喷涂AP40玻璃陶瓷涂层具有层状结构,含有少量孔隙和未熔化的颗粒;涂层主要由羟基磷灰石、氟磷灰石、硅灰石、方石英及部分玻璃相组成,喷涂工艺对涂层的孔隙率有较大的影响;合适的热处理工艺可提高涂层的结晶度,使涂层变得致密,使孔隙明显减少,使涂层结合强度得到明显提高.     

Synthesis of a novel UV-curable prepolymer hexanediol diglycidyl ether diacrylate and its cured film tensile property

A novel UV-curable prepolymer hexanediol diglycidyl ether diacrylate (HDGEA) was synthesized by utilizing hexanediol diglycidyl ether (HDGE) and acrylic acid (AA) as starting materials, N, N-dimethylbenzylamine as catalyst and p-hydroxyanisole as inhibitor. The optimal synthetic conditions were that the concentration of N, N-dimethylbenzylamine was 0.80 wt% of reactants, the concentration of p-hydroxyanisole was 0.3 wt% of reactants, the reaction temperature was 90-110 ℃, and the molar ratio of HDGE to AA was 1︰2.2. Meanwhile, 1-hydroxycyclohexyl phenyl ketone of a UV-curing initiator was added to the synthesized HDGEA to prepare a kind of UV-curing coating. The mechanical properties of the UV-cured films were determined, giving 31.87 MPa of tensile strength, 871.88 MPa of Young’s modulus and 6.77% of elongation at tear.     

Ce~(3+)-聚苯胺/蒙脱土复合材料掺杂环氧涂层的制备及耐腐蚀性能

采用原位插层聚合法合成了聚苯胺/蒙脱土复合材料(PANI/MMT),通过阳离子交换吸附制得了Ce~(3+)-聚苯胺/蒙脱土复合材料(Ce~(3+)-PANI/MMT).随后对所制备的样品进行表征.将PANI,PANL/MMT,Ce~(3+)-PANI/MMT粉末添加到环氧树脂中(质量分数为5%),涂覆在碳钢表面,干燥.将4种涂层浸泡在3.5%NaCl溶液中,通过电化学实验来比较4种涂层的耐蚀性能.研究结果表明,Ce~(3+)-PANI/MMT复合材料掺杂的环氧涂层的耐腐蚀性能最好,且具有一定的自修复性能.     

PVA纤维及尾矿砂掺量对GTCC自愈合性能影响

针对最新开发的绿色韧性水泥基材料的自愈合性能,参考国内外水泥基复合材料的自愈合理论与试验研究,采用强度恢复法对经过预制裂纹处理、自愈合养护至不同龄期的试件进行抗压强度试验并计算其强度恢复率.分析不同纤维体积掺量及尾矿砂替代天然砂比率对该水泥基复合材料自愈合性能的影响规律.结果表明,利用尾矿砂部分替代细骨料可以提高GTCC的自愈合性能.在不影响GTCC抗压强度的前提下,合理使用PVA纤维可以提高材料的自愈合能力.