Submerged membrane bioreactor using fly ash filters: trials with distillery wastewater

This work presents preliminary results for distillery wastewater treatment in a MBR equipped with filters prepared from waste fly ash. The system was fabricated locally and employed submerged membranes in the 2-8 microm pore-size range. Distillery wastewater, after anaerobic digestion, was used as the feed and the bioreactor was inoculated with sludge obtained from a local distillery unit. The MBR was operated for around 250 days. The wastewater quality was monitored in terms of COD (chemical oxygen demand), colour, phenol, and MLSS (mixed liquor suspended solids) concentration. An average COD and phenol removal of 36% and 60% respectively was obtained. The maximum suspended solids retention by the ash filter was as high as 98%. The results were encouraging and further trials are currently underway to improve the performance.     

Effect of recirculation on organic matter removal in a hybrid constructed wetland system

This research project aimed to determine the technologically feasible and applicable wastewater treatment systems which will be constructed to solve environmental problems caused by small communities in Turkey. Pilot-scale treatment of a small community's wastewater was performed over a period of more than 2 years in order to show applicability of these systems. The present study involves removal of organic matter and suspended solids in serially operated horizontal (HFCW) and vertical (VFCW) sub-surface flow constructed wetlands. The pilot-scale wetland was constructed downstream of anaerobic reactors at the campus of TUBITAK-MRC. Anaerobically pretreated wastewater was introduced into this hybrid two-stage sub-surface flow wetland system (TSCW). Wastewater was first introduced into the horizontal sub-surface flow system and then the vertical flow system before being discharged. Recirculation of the effluent was tested in the system. When the recirculation ratio was 100%, average removal efficiencies for TSCW were 91 +/- 4% for COD, 83 +/- 10% for BOD and 96 +/- 3% for suspended solids with average effluent concentrations of 9 +/- 5 mg/L COD, 6 +/- 3 mg/L BOD and 1 mg/L for suspended solids. Comparing non-recirculation and recirculation periods, the lowest effluent concentrations were obtained with a 100% recirculation ratio. The effluent concentrations met the Turkish regulations for discharge limits of COD, BOD and TSS in each case. The study showed that a hybrid constructed wetland system with recirculation is a very effective method of obtaining very low effluent organic matter and suspended solids concentrations downstream of anaerobic pretreatment of domestic wastewaters in small communities.     

板间距对电絮凝处理微污染水的影响

电絮凝作为一种具有广泛应用前景的低廉高效污水处理技术,已经被证明在工业废水、生活污水等污染严重的水体处理上具有显著效果,但是目前对于电絮凝净化微污染水的相关研究较少。通过对电絮凝分批处理河水的实验研究,分析电絮凝方法处理微污染水的可行性,讨论极板间距的改变对电絮凝处理效果的影响。结果表明,电絮凝处理技术可以用于微污染水净化中,在电流密度为17.75 A/m2、极板间距为1.5 cm的条件下,反应30 min时,色度去除率为73.76%,浊度去除率为76.00%,悬浮固体去除率为85.71%,化学需氧量去除率为42.86%,总磷去除率为61.36%。在电絮凝反应中,极板间距对于微污染水的色度、浊度、悬浮固体和总磷去除效果具有明显的影响。     

Parameter optimization and design aspect for electrocoagulation of silica nano-particles in wafer polishing wastewater.

A systematic procedure has been proposed for the design of a multi-channel, continuous-flow electrocoagulation reactor of mono-polar configuration for the removal of sub-micron particles from wastewater. Using the chemical-mechanical-planarization (CMP) process as the target source of wastewater, a series of laboratory-scale studies were conducted to determine the required operating conditions for the efficient removal of the ultrafine particles. These operating criteria included charge loading (> or = 8 F m(-3)), current density (> or = 5.7 A m(-2)), hydraulic retention time (> or = 60 min), as well as the initially operational pH (7 to approximately 10). Furthermore, a steady-state transport equation with second-order reaction kinetics was employed to describe the rate of coagulation as the rate-limiting factor. The actual kinetic constant determined from the laboratory-scale experiments was approximately 1.2 x 10(-21) m3 s(-1), which was three orders of magnitude smaller than that calculated based on Brownian diffusion during the coagulation. The model was subsequently validated with a series of experiments using a pilot-scale electro-coagulation reactor geometrically similar to the laboratory-scale reactor with nearly twenty times volumetric scale-up.     

Kinetic study of slaughterhouse wastewater treatment by electrocoagulation using Fe electrodes

In this study, treatment of slaughterhouse wastewater by electrocoagulation was investigated in batch system using Fe electrodes. The effect of various variables such as electrode number, current density and operating time was tested. Pollutant removal efficiency increased with increasing electrode number and operating time. The biochemical oxygen demand (BOD(5))(,) chemical oxygen demand (COD), total suspended solid (TSS), and total nitrogen (TN) removal efficiencies using eight electrodes at a contact time of 50 min and a current density of 10 A/m(2) were 66, 62, 60, and 56%, respectively. Higher electrode numbers will allow shorter operating times to achieve certain removal efficiencies. Also, removal efficiencies increased by increasing the current density; the highest removal efficiencies of BOD(5,) COD, TSS, and TN at a contact time of 50 min and a current density of 25 A/m(2) were 97, 93, 81, and 84%, respectively. The results also show that the reactor pH varies directly with the current density; at 25 A/m(2), the reactor pH increased from an initial value of 7.1 to 7.7 after 50 min. The experimental results showed that the kinetics of BOD(5), COD, TSS and TN removal could be fitted adequately using a first order kinetic model (higher R(2)).     

Technological transfer to demonstrative scale of sequencing batch biofilter granular reactor (SBBGR) technology for municipal and industrial wastewater treatment

The paper reports the results of an experimental investigation aimed at transferring to demonstrative scale an innovative technology (SBBGR-Sequencing Batch Biofilter Granular Reactor) for the treatment of municipal and industrial wastewater by financial support of the EU Life programme. When this technology was applied for treating municipal wastewater, the results showed that the system was able to remove 80-90% of COD, total suspended solids and ammonia independently of the hydraulic residence time investigated (i.e., from 12 to 4 h). In the case of tannery wastewater, chosen as representative of concentrated industrial wastewater, SBBGR technology was suitable for removing 80-90% of the COD, suspended solids and ammonia content up to organic loading values of 3.5 kg COD/m3.d. During both periods, the process was characterised by a very high sludge age value (theta(c) approximately 150 d) that led to a biomass concentration as high as 35 gTSS/L(bed) and a sludge production much lower (5-6 times lower) that than commonly reported for conventional treatment plants.     

Advanced oxidation process-biological system for wastewater containing a recalcitrant pollutant.

Two advanced oxidation processes (AOPs), ozonation and photo-Fenton, combined with a pilot aerobic biological reactor at field scale were employed for the treatment of industrial non-biodegradable saline wastewater (TOC around 200 mgL(-1)) containing a biorecalcitrant compound, alpha-methylphenylglycine (MPG), at a concentration of 500 mgL(-1). Ozonation experiments were performed in a 50-L reactor with constant inlet ozone of 21.9 g m(-3). Solar photo-Fenton tests were carried out in a 75-L pilot plant made up of four compound parabolic collector (CPC) units. The catalyst concentration employed in this system was 20 mgL(-1) of Fe2+ and the H2O2 concentration was kept in the range of 200-500mgL(-1). Complete degradation of MPG was attained after 1,020 min of ozone treatment, while only 195 min were required for photo-Fenton. Samples from different stages of both AOPs were taken for Zahn-Wellens biocompatibility tests. Biodegradability enhancement of the industrial saline wastewater was confirmed (>70% biodegradability). Biodegradable compounds generated during the preliminary oxidative processes were biologically mineralised in a 170-L aerobic immobilised biomass reactor (IBR). The global efficiency of both AOP/biological combined systems was 90% removal of an initial TOC of over 500 mgL(-1).     

Solid mining residues from ni extraction applied as nutrients supplier to anaerobic process: optimal dose approach through Taguchi's methodology.

The use of solid mining residues (Cola) which contain a certain amount of Ni, Fe and Co, to stimulate anaerobic processes was evaluated. The effect over methane production and chemical oxygen demand (COD) removal efficiency was analysed. The studies were carried out in discontinuous reactors at lab scale under mesophilic conditions until exhausted. 0, 3, 5 and 7 mg Cola l(-1) doses were applied to synthetic wastewater. Volatile fatty acids (VFA) and sucrose were used as substrate, sulphur and nitrogen concentration, being the noise variable. Cola addition at dose around 5 mg I(-1), turned out to be stimulating for the anaerobic process. It was the factor that most influenced on methane production rate together with VFA and high content of volatile suspended solids. In the case of methane yield, pH was the control factor of strongest influence. Higher values of COD removal efficiency were obtained when the reactors were operated with sucrose at relatively low pH and at the smallest concentration of nitrogen and sulphur. Solid residues dose and the type of substrate were the factors that had most influence on COD removal efficiency.     

Optimization of the performance of an integrated anaerobic-aerobic system for domestic wastewater treatment

A promising system consisting of Up-flow Anaerobic Sludge Blanket (UASB) and Down-Flow Hanging Sponge (DHS) system was investigated for removal of COD, BOD(5) fractions, ammonia and faecal coliform from domestic wastewater. The combined system was operated at different HRTs of 16, 11 and 8 h. The results indicate that increasing the total HRT from 8 to 16 h significantly (p < 0.05) improves the COD(total) and BOD(5 total) removal mainly as a result of a higher removal of COD(soluble), BOD(soluble), COD(particulate) and BOD(particulate). The main part of coarse suspended solids was removed in the UASB reactor (76.4+/-18%) and the remaining portion was adsorbed and/or enmeshed and degraded in the biomass of the DHS system. The combined system achieved a substantial reduction of total suspended solids (TSS) resulting in an average overall percentage removal of 94+/-6% (HRT = 16 h) and 89.5+/-7.8% (HRT = 8 h). Faecal coliform reduction was significantly improved when increasing the total HRT from 8 to 16 h. Residual counts of faecal coliform were 3.1 x 10(3)/100 ml at a total HRT of 16 h, and 2.8 x 10(4)/100 ml at total HRT of 8 h, corresponding to overall removal efficiency of 99.97+/-0.03 and 99.6+/-0.3% respectively. Despite the increase of ammonia concentration as a result of protein hydrolysis in the UASB reactor, a substantial removal of ammonia was achieved in the DHS system. The results obtained show that decreasing the OLR imposed to DHS system from 2.6 to 1.6 kg COD/m(3).d significantly (p < 0.05) improves the removal efficiency of ammonia by a value of 29%. However, the removal efficiency of ammonia is not further increased when decreasing the OLR from 1.6 to 1.3 kg COD/m(3).d. The discharged sludge from UASB + DHS system exerts a good settling property and partially stabilized.DHS profile results have shown that the major part of COD, BOD(5), and TSS was removed in the upper part of the system, consequently, the nitrification process was occurring in the lower part of the DHS system.     

Evaluation of bipolar electrocoagulation applied to biofiltration for phosphorus removal.

To reduce the residual organic matter and phosphorus contained in secondary effluent, a biofiltration system combined with electrocoagulation using bipolar iron electrodes was evaluated as a supplementary treatment to existing small-community sewage treatment. Based on the results of batch tests, bipolar electrocoagulation (BEC) was found to be more effective on phosphorus removal than monopolar electrocoagulation (MEC) but energy consumption was less in monopolar electrocoagulation. Optimum conditions of BEC to treat the secondary effluent were current density 15 A/m2, electrode spacing 1 cm and pH < 8. The removals of COD(Cr) and phosphorus by biofiltration system without BEC were 69.1% and 9.6%, respectively. However, biofiltration system combined with BEC showed 76.6-83.7% and 70.7-93.0% removal for COD(Cr) and phosphorus respectively. Extraordinary increase in phosphorus could be achieved by introducing electrocoagulation to biofiltration, and BEC/biofiltration system was evaluated to be applicable to existing small-community sewage treatment plants as a supplementary process.     

Treatment of winery wastewater in a conventional municipal activated sludge process: five years of experience.

A full-scale wastewater treatment plant where municipal and winery wastewaters were co-treated was studied for five years. The experimental results showed that suspended solids, COD, nitrogen and phosphorous were effectively removed both during the treatment of municipal wastewater and the cotreatment of municipal and winery wastewater. The sludge production increase from 4 tons to 5.5 tons per day during the harvesting and wine making period. In any case the specific sludge production was 0.2 kgMLVSS per kgCOD(removed) despite the organic loading increasing. About 70% of the COD was removed through respiration. Also the energy demand increased from 6,000 to 7,000 kWh per day. The estimated costs for the treatment of the winery wastewater was 0.2-0.3 Euros per m3 of treated wastewater. With reference to the process efficiency, the nitrogen removal was just 20%. The co-treatment of municipal and winery wastewater in conventional activated sludge processes can be a feasible solution for the treatment of these streams at relatively low costs.     

The effect of operational conditions on the performance of UASB reactors for domestic wastewater treatment.

In this investigation, the performance of Upflow Anaerobic Sludge Blanket (UASB) reactors treating municipal wastewater was evaluated on the basis of: (i) COD removal efficiency, (ii) effluent variability, and (iii) pH stability. The experiments were performed using 8 pilot-scale UASB reactors (120 L) from which some of them were operated with different influent COD (CODInf ranging from 92 to 816 mg/L) and some at different hydraulic retention time (HRT ranging from 1 to 6 h). The results show that decreasing the CODInf, or lowering the HRT, leads to decreased efficiencies and increased effluent variability. During this experiment, the reactors could treat efficiently sewage with concentration as low as 200 mg COD/L. They could also be operated satisfactorily at an HRT as low as 2 hours, without problems of operational stability. The maximum COD removal efficiency can be achieved at CODInf exceeding 300 mg/L and HRT of 6h.     

Fenton试剂处理港口化学品洗舱废水

根据珠海某港口化学品洗舱废水的组成,配置甲醛、甲苯、苯酚的单独污染物模拟废水,采用Fenton试剂对港口废水和模拟废水进行氧化处理。通过实验探讨了不同的H2O2和Fe2+浓度、pH值、反应时间下各种废水COD的去除情况,确定了各种废水最佳的操作条件。港口废水在最佳的操作条件下COD去除率约为88%,废水的COD质量浓度从2 000~2 200 mg/L降到低于280 mg/L,废水由原来的无法生化变为易生物降解。苯酚、甲醛、甲苯模拟废水在各自最佳的操作条件下,COD去除率也都达到85%以上。     

Multi-component kinetics of activated sludge treatment of bleached kraft mill effluent.

This study investigated the discrepancies between the BOD removal rates measured during short term assays and those measured during continuous activated sludge treatment of bleached kraft mill effluent (BKME). A combination of batch tests and fed batch tests with oxygen uptake rate (OUR), chemical oxygen demand (COD), biochemical oxygen demand (BOD), and mixed liquor volatile suspended solids (MLVSS) measurements were used to characterize the degradation rates for the activated sludge treatment of BKME and to divide the soluble readily biodegradable substrate into two to five separate fractions based on biodegradation rates. The removal rates varied by over an order of magnitude between the most readily degradable substrates (1 x 10(-3) mg COD/mg MLVSS minute), and the more slowly degradable substrates (2 x 10(-5) mg COD/mg MLVSS minute). If the readily biodegradable fraction of BKME was modeled as one substrate, initial rate kinetic measurements from batch tests were heavily influenced by the fractions with the greatest degradation rates, while any remaining BOD in the treated effluent was predominantly from the slowly degradable fraction, giving inconsistent results. Taking the multi-component nature of the wastewater into account, batch test results can be used to predict fed-batch and continuous activated sludge reactor performance.     

The effect of drastic temperature changes on the performance of MBR treating municipal wastewater

A study has been carried out to define the effect of drastic temperature changes on the performance of lab-scale hollow-fibre MBR in treating municipal wastewater at a flux of 10 L m(-2) h(-1) (LMH). The objectives of the study were to estimate the activated sludge properties, the removal efficiencies of COD and NH(3)-N and the membrane fouling tendency under critical conditions of drastic temperature changes (23, 33, 42 & 33 °C) and MLSS concentration ranged between 6,382 and 8,680 mg/L. The study exhibited that the biomass reduction, the low sludge settleability and the supernatant turbidity were results of temperature increase. The temperature increase led to increase in SMP carbohydrate and protein, and to decrease in EPS carbohydrate and protein. The BRE of COD dropped from 80% at 23 °C to 47% at 42 °C, while the FRE was relatively constant at about 90%. Both removal efficiencies of NH(3)-N trended from about 100% at 33 °C to less than 50% at 42 °C. TMP and BWP ascended critically with temperature increase up to 336 and 304 mbar respectively by the end of the experiment. The values of suspended solids (SS) and the turbidity in the final effluent were negligible. The DO in the mixed liquor was varying with temperature change, while the pH was within the range of 6.7-8.3.     

A performance evaluation of three membrane bioreactor systems: aerobic, anaerobic, and attached-growth

Water sustainability is essential for meeting human needs for drinking water and sanitation in both developing and developed countries. Reuse, decentralization, and low energy consumption are key objectives to achieve sustainability in wastewater treatment. Consideration of these objectives has led to the development of new and tailored technologies in order to balance societal needs with the protection of natural systems. Membrane bioreactors (MBRs) are one such technology. In this investigation, a comparison of MBR performance is presented. Laboratory-scale submerged aerobic MBR (AMBR), anaerobic MBR (AnMBR), and attached-growth aerobic MBR (AtMBR) systems were evaluated for treating domestic wastewater under the same operating conditions. Long-term chemical oxygen demand (COD) and total organic carbon (TOC) monitoring showed greater than 80% removal in the three systems. The AnMBR system required three months of acclimation prior to steady operation, compared to one month for the aerobic systems. The AnMBR system exhibited a constant mixed liquor suspended solids concentration at an infinite solids retention time (i.e. no solids wasting), while the aerobic MBR systems produced approximately 0.25 g of biomass per gram of COD removed. This suggests a more economical solids management associated with the AnMBR system. Critical flux experiments were performed to evaluate fouling potential of the MBR systems. Results showed similar critical flux values between the AMBR and the AnMBR systems, while the AtMBR system showed relatively higher critical flux value. This result suggests a positive role of the attached-growth media in controlling membrane fouling in MBR systems.     

Aerobic granulation in a sequencing batch reactor (SBR) for industrial wastewater treatment.

Aerobic granulation seems to be an a attractive process for COD removal from industrial wastewater, characterised by a high content of soluble organic compounds. In order to evaluate the practical aspects of the process, comparative experimental tests are performed on synthetic and on industrial wastewater, originating from pharmaceutical industry. Two pilot plants are operated as sequencing batch bubble columns. Focus was put on the feasibility of the process for high COD removal and on its operational procedure. For both wastewaters, a rapid formation of aerobic granules is observed along with a high COD removal rate. Granule characteristics are quite similar with respect to the two types of wastewater. It seems that filamentous bacteria are part of the granule structure and that phosphorus precipitation can play an important role in granule formation. For both wastewaters similar removal performances for dissolved biodegradable COD are observed (> 95%). However, a relatively high concentration of suspended solids in the outlet deteriorates the performance with regard to total COD removal. Biomass detachment seems to play a non-negligible role in the current set-up. After a stable operational phase the variation of the pharmaceutical wastewater caused a destabilisation and loss of the granules, despite the control for balanced nutrient supply. The first results with real industrial wastewater demonstrate the feasibility of this innovative process. However, special attention has to be paid to the critical aspects such as granule stability as well as the economic competitiveness, which both will need further investigation and evaluation.     

Performance evaluation of subsurface wastewater infiltration system in treating domestic sewage

This study was to investigate domestic treatment efficiency of a subsurface wastewater infiltration (SWI) system over time. The performances of a young SWI system (in Shenyang University, China, fully operated for one year) and a mature SWI system (in Shenyang Normal University, China, fully operated for seven years) under the same operation mode were contrasted through field-scale experiments for one year. The performance assessment for these systems is based on physical and chemical parameters collected. The removal efficiencies within the young system were relatively high if compared with the mature one: for biochemical oxygen demand (BOD), chemical oxygen demand (COD), suspended solids (SS), ammonia nitrogen (NH(3)-N) and total phosphorus (TP) were 95.0, 89.1, 98.1, 87.6 and 98.4%, respectively. However, the removal efficiencies decreased over time. The mean removal efficiencies for the mature SWI system were as follows: BOD (89.6%), COD (87.2%), SS (82.6%), NH(3)-N (69.1%) and TP (74.4%). The results indicate that the mature SWI system successfully removed traditional pollutants such as BOD from domestic wastewater. However, the nutrient reduction efficiencies (including NH(3)-N and TP) decreased after seven years of operation of the mature SWI system. Meanwhile, the SWI system did not decrease the receiving surface water quality.     

Combined wastewater feed directly into final clarification - advantage for receiving rivers

With a view to a reduction of the discharge from combined water outflow, the increase of the influent to a wastewater treatment plant can be an efficient solution, for cases in which the discharge concentration of the wastewater treatment plant would not deteriorate significantly as a result. Through bypassing the aeration with combined water and a direct feed of the combined water into the final clarification (Mina-Process) the specific sludge volume loading, which is significant to the efficiency of the final clarification, will not be raised. But the adsorption capability of the aerated sludge, the sedimentation effect of the final clarification, and the partial recirculation over return-sludge can be used for an elimination of suspended solids, chemical oxygen demand (COD), ammonia and phosphate from the combined wastewater. In large-scale tests in Wilhelmshaven (160,000 PE), removal efficiencies for the elimination in the bypass of 75% of COD, 60% of ammonia and 89% of suspended solids were reached. In comparison with conventional procedures for combined water treatment (e.g. storage volumes, soil filter) the Mina-Process has the possibility to achieve a highly efficient and economical combined water treatment by using the capability of existing clarifiers.     

Hydrogen limitation--a method for controlling the performance of membrane biofilm reactor for autotrophic denitrification of wastewater.

Hydrogen-driven denitrification using the fiber membrane biofilm reactor (MBfR) was evaluated for consistent operation in tertiary wastewater treatment. The possibility of controlling the process rates, as well as biofilm parameters by supplying limited amounts of electron donor (hydrogen), was tested. Limiting the hydrogen supply proved to be efficient in controlling the biofilm growth and performance of the MBfR. Denitrification rates remained unchanged for both synthetic wastewater (SWW) and real municipal wastewater (MWW) effluent as well through the fluctuations in the substrate (NO3-N) concentration. The average denitrification rates were 0.50 (+/- 0.02) g NO3-N per day per m2 for SWW and 0.59 (+/- 0.04) g NO3-N per day per m2 for MWW. Biofilm density rather than thickness was the determining factor in substrate diffusion and biofilm sloughing, ultimately determining operating stability. Limited hydrogen supply assured constant volatile solids (VS) concentration in the biofilm. It was determined that VS/TS ratio higher than 0.25 assured stable biofilm operation. Decrease of VS/TS ratio below 0.25 led to shearing of the nonbiological outer layers of the biofilm. The values of chemical oxygen demand (COD), volatile suspended solids (VSS) and total suspended solids (TSS) in the final effluent were stable and well below wastewater effluent guidelines. Substitutions of bicarbonate with gaseous carbon dioxide as the carbon source did not affect denitrification rates despite lower than optimum pH conditions.