Distribution and Morphology of Oil Deposits in Some Deep Fried Products

The distribution of oil taken up during frying was investigated in chips, snacks, and fries using red-stained oil. The effect of pre-drying using microwaving and lyophilization was also examined in chips. These studies indicated that some oil uptake occurred during frying which was not exclusively an end of frying effect. The distribution of oil depended upon the structure of the food and the ease of moisture loss. Oil uptake was influenced by slice thickness, the moisture content, its distribution and ease of transfer, the cutting edge, and degree of blistering during frying. Oil was associated with areas of moisture loss.     

Physicochemical Properties Changes of Donuts During Vacuum Frying

Vacuum frying was explored to cook donuts and compared to the conventional atmospheric frying. A temperature of 190°C was used for atmospheric frying. Three vacuum levels (3, 6, and 9 kPa vacuum) with three temperature levels (150, 165, and 180°C) were used for vacuum frying. The effects of initial moisture content (IMC), vacuum level and frying temperature on physicochemical properties, such as moisture loss, oil absorption, and quality were investigated. The properties of fried donuts were significantly affected by IMC. Under vacuum frying, volume and total color changes were affected by frying temperature; and oil uptake was affected by vacuum and frying temperature. Frying temperature and vacuum were not directly related to the final moisture content (MC) of donuts. There was no relationship between MC and fat content of donuts. Donut texture was directly related to the vacuum and frying temperature.     

SIMULTANEOUS HEAT and MASS TRANSFER DURING the DEEP FAT FRYING of TORTILLA CHIPS

The heating and water loss of a single tortilla chip during deep fat frying was investigated experimentally and the data were analyzed by writing two heat and mass transfer balances. the equations were solved using explicit finite difference technique. Oil uptake as a function of frying time was described by a first order exponential equation. the empirical and theoretical heat and mass transfer agreed well.
The effect of oil temperature on the moisture loss and oil uptake as a function of frying time was analyzed. Moisture loss rate increased as temperature increased. the effects of temperature on oil uptake were not significant during the first 15 s of frying, however, the final oil content was higher for the tortilla chip fried at 190C than at 150C for 60 s.     

Effects of frying parameters on physical changes of tapioca chips during deep-fat frying

The interrelationships of the effects of frying time, oil temperature, and initial moisture content on moisture loss, oil absorption, and linear expansion of a tapioca starch chip half-product during deep-fat frying have been studied. Both oil absorption and linear expansion were affected, in different ways, by moisture loss. Oil absorption was essentially a quantitative water replacement process. On the other hand, linear expansion occurred as a result of rapid vaporization of water in the initial stages of frying, but reached a plateau before maximum moisture loss. Critical frying times, temperatures, and initial moisture contents, below which virtually no physical change occurred, were observed. The optimum set of frying parameters for maximum linear expansion appears to be a frying time of 40 s, an oil temperature of 200°C, and an initial moisture content of 15% (dry basis).     

Effects of ultrasound pretreatments on the kinetics of moisture loss and oil uptake during deep fat frying of sweet potato (Ipomea batatas)

The possibility of ultrasound assisted pretreatments of sweet potato to lower the moisture content and oil uptake during deep fat frying and its effects on the mass transfer rate was investigated. Sweet potato samples prior to frying were immersed in distilled water with ultrasound (UD), osmotic dehydration without ultrasound (OD) and ultrasound assisted osmotic dehydration (UOD). Ultrasound probe having frequency of 28 kHz at 300 W maximum power and time of 30 min was used for the pretreatment. The control (without pretreatment) and the pretreated samples were fried using sunflower oil at temperature of 130, 150 and 170 °C for 2, 4, 6, 8 and 10 min. The first order kinetic model was used for the mass transfer rate for moisture loss and oil uptake. The lowest moisture content was found in fried samples pretreated in UOD and OD while the lowest oil uptake was obtained in fried samples pretreated in UD having 65.11 and 71.47% oil reduction at temperature of 150 and 170 °C, respectively, compared to the untreated sample. The k values of all pretreated samples were higher than that of the untreated at 150 and 170 °C. The highest activation energy for moisture loss was found in untreated samples while the lowest activation energy for oil uptake was found in samples pretreated in UOD. The results from this work proved that ultrasound is a good pretreatment that can be used to obtain a low moisture content and oil uptake during deep fat frying of sweet potato.Industrial relevanceUltrasound is a novel technology that is widely used in the food industries because of its numerous advantages over conventional methods. Its application in the frying of foods could also help in the reduction of oil uptake, thus making safe the consumption of fried foods. The information about frying kinetics could also help in the design and optimization of the process in the food industry.     

Pore Development,Oil and Moisture Distribution in Crust and Core Regions of Potatoes During Frying

The mechanism of moisture loss, oil uptake, and pore formation during frying is required to be clarified. The main objective of this study was to evaluate moisture content, oil uptake, and pore development of the crust and core regions of potatoes during frying. Potatoes were fried for 4, 8, 12, 16, and 20 min and separated into two parts as crust and core for the analysis of moisture and oil contents, porosity, and pore size distribution. Moisture contents of crust and core parts of fried potatoes were significantly different (p?≤?0.05). It was about 53.7 % for the crust and 82 % for the core region. On the other hand, oil content of the crust was found to be higher than that of the core region. Porosity and pore size distribution of crust and core regions were significantly different. Crust region of potatoes was less porous as compared to core region through the whole frying time. Larger pores were observed at the core region, especially at longer frying times. The size of the pores increased in both core and crust regions with increasing frying time.     

香菇脆片真空油炸过程中传质规律

真空油炸过程中传质现象对真空油炸果蔬脆片的品质和安全控制极为重要。研究了油炸温度（80、90、100℃）、真空度（0.075、0.085、0.095 MPa）、预处理方式（漂烫,漂烫+浸渍+涂膜）对香菇脆片真空油炸过程中水分扩散和油脂吸收的影响,结果表明:香菇脆片的含水率随油炸时间的增加而逐渐降低,采用Pabis经验模型能较好模拟香菇脆片真空油炸过程中的水分变化;利用菲克定律建立模型,得到香菇真空油炸的水分有效扩散系数为2.47×10-9~7.70×10-9 m2/s,并且随着油炸温度和真空度的升高而增大;采用浸渍和涂膜处理降低了水分有效扩散系数。香菇片的油脂含量随着油炸时间的增加而逐渐升高,一段时间后达到稳定值;浸渍和涂膜处理降低了真空油炸香菇脆片的含油率。Pabis经验模型能够较好的模拟真空油炸香菇脆片的油脂含量变化,油炸温度和真空度对香菇脆片的平衡含油率（Y_max）影响不大,油脂吸收系数（K_Y）随着油炸温度和真空度的升高而增加。     

DEEP-FAT FRYING OF YAM SLICES: OPTIMIZATION OF PROCESSING CONDITIONS USING RESPONSE SURFACE METHODOLOGY

The deep-fat frying of yam slices was investigated with the aim of optimizing the processing conditions. During frying, frying temperature, initial dry matter and frying time have a significant effect on moisture loss and oil uptake. Response surface methodology central composite rotatable design was used to study the effects of the independent variables on quality attributes of yam chips. Breaking force, oil content, moisture content and color parameters were determined. Statistical analysis with response surface regression showed that breaking force, oil and moisture contents and color parameters ( L* and a* ) were significantly ( P <  0.05) correlated with frying temperature, initial dry matter and frying time. The optimum conditions were a frying temperature of 175–180C, using tubers of initial dry matter of 0.179–0.214 kg/kg with a frying time of 4–5 min. It was suggested that the regression equation can be used to estimate the dependent variables for fried yam chips except b* (yellowness) parameter.

PRACTICAL APPLICATIONS

It is expected that the optimized processing conditions highlighted in this work will be useful in obtaining fried yam chips of acceptable quality attributes. This optimized condition would be a good prospect for commercialization in small-scale industries.     

The Impact of Blanching and High-Pressure Pretreatments on Oil Uptake of Fried Potato Slices

The effect of high-pressure (HP) pretreatment on oil uptake of potato slices is examined in this paper. Potato slices were treated either by HP or thermal blanching, or a combination of thermal blanching followed by HP prior to frying. The effect of HP on starch gelatinization and potato microstructure was assessed by differential scanning calorimeter and environmental scanning electron microscope (ESEM), respectively. After treatments, the slices were fried in sunflower oil at 185 °C for a predetermined time. Frying time was either kept constant (4 min) or varied according to the time needed to reach a desired moisture content of ≈2%. The high pressure applied in this study was found not to be sufficient to cause a significant degree of starch gelatinization. Analysis of the ESEM images showed that blanching had a limited effect on cell wall integrity. HP pretreatment was found to increase the oil uptake marginally. When frying for a fixed time, the highest total oil content was found in slices treated at 200 MPa for 5 min. The oil content was found to increase significantly (p < 0.05) to 41.23 ± 1.82 compared to 29.03 ± 0.21 in the control slices. The same effect of pressure on oil content was found when the time of frying varied. On the other hand, HP pretreatment was found to decrease the frying time required to achieve a given moisture content. Thus, high-pressure pretreatment may be used to reduce the frying time, but not oil uptake.     

远红外油炸对鸡肉品质的影响

主要研究了远红外辅助油炸和普通热传导式油炸两种方式对鸡肉油炸品质的影响。实验选用新鲜市售鸡胸肉,油炸温度为(165±2)℃,考察其在70～110s油炸时间段内色泽、质构、中心温度、水分含量、含油量和失重率的变化规律。结果表明:除鸡肉的硬度值外,不同的油炸方式和油炸时间对鸡肉各项测定指标均影响显著(P<0.05)。以普通热传导式油炸为对照,远红外油炸的鸡肉明度(L*)降低,红度(a*)和黄度(b*)增加;硬度值变化不显著,弹性值略有增加;内部的温度上升均匀、波动小;最高含油量降低33%,最大失重率降低10.21%。因此,远红外油炸促进了鸡肉色泽的变化,使内部受热均匀,降低了含油量,减少油炸损失,对油炸品质的提高起到积极作用。     

Kinetics of oil uptake during frying of potato slices:: Effect of pre-treatments

Oil uptake in fresh, blanched and, blanched and dried potato slices was studied during frying. Potato slices blanched in hot water (85 °C, 3.5 min) and potato slices blanched (85 °C, 3.5 min) and then dried until to a moisture content of ∼60 g/100 g (wet basis) were deep fried in sunflower oil at 120, 150 and 180 °C. A control treatment consisted of unblanched potato slices without the pre-drying treatment (fresh samples). It was studied applying two empirical kinetic models in order to fit the oil uptake during frying: (i) a first order model; (ii) a proposed model, with a linear time behavior for short times, while time independent for long times. Oil uptake was high even for short frying times at the different temperatures tested suggesting that oil wetting is an important mechanism of oil uptake during frying. For control slices, oil uptake increased approximately by 32% as the frying temperature decreased from 180 to 120 °C at moisture contents ?1 g water/g dry solid. No apparent effect of frying temperature in oil uptake was observed at moisture contents ?0.5 g water/g dry solid in fried slices previously blanched and dried. The two kinetic models studied fitted properly the values of oil uptake during frying, with similar correlation coefficient r².     

Decreasing Oil Uptake of Doughnuts During Deep-fat Frying Using Curdlan

The ability of the dry ingredient curdlan (0% to 1% w/w) to lower oil uptake and moisture loss in doughnuts during deep-fat frying was compared with that of cellulose derivatives. An index expressing the ratio between oil uptake and moisture loss was developed. The addition of curdlan showed a linear effect on reducing each parameter (p < 0.001) within a range of 0% to 0.5%. This effect of curdlan probably is attributed to its thermal gelling property, and the heat-induced gel during frying probably functioned as an oil and moisture barrier. Cellulose derivatives were less effective than curdlan in this respect.     

Effects of processing conditions on the quality of vacuum‐fried carrot chips

The effects of pretreatment and vacuum frying conditions on the quality of fried carrot chips were studied. The moisture and oil contents of fried carrot chips were significantly (p < 0.05) reduced when blanched carrot slices were pretreated by immersion in fructose solution and freezing prior to vacuum frying. Furthermore, more uniform porosity was observed on the vertical cross‐section of carrot chips when examined by scanning electron microscopy. During vacuum frying, the moisture content, colour and breaking force of carrot chips decreased while the oil content increased with increasing frying temperature and time. However, there was no apparent change in Hunter ΔE with time when the frying temperature was below 100 °C and the frying time was below 25 min. Results of this study suggest that vacuum frying at moderate temperature (90–100 °C) for 20 min can produce carrot chips with lower moisture and oil contents as well as good colour and crispy texture. Copyright © 2005 Society of Chemical Industry     

Effects of maltodextrin level,frying temperature and time on the moisture,oil and beta‐carotene contents of vacuum‐fried apricot slices

Response surface methodology was used to investigate the effects of frying temperature, time and maltodextrin (MD) levels on the moisture, oil and beta‐carotene contents of the vacuum‐fried apricot slices. Based on the results, the moisture content of vacuum‐fried apricot slices decreases with increasing frying temperature and frying time. Generally, the oil content of vacuum‐fried apricot slices decreases with decreasing frying temperature and frying time. The beta‐carotene content of vacuum‐fried apricot slices increases with increasing frying temperature. But the trend of increase in the beta‐carotene content of the product with frying temperature was higher at lower MD level. When processing vacuum‐fried apricot slices, a frying temperature of 100 °C, frying time of 72.5 min and an MD level of 70% must be used to achieve a product of acceptable moisture, oil and beta‐carotene contents.     

Optimization of processing conditions to reduce oil uptake and enhance physico-chemical properties of deep fried rice crackers

Physico-chemical properties of fried rice crackers were studied as a function of fish powder content, processing conditions, frying temperature and frying time. The results showed that addition of fish powder content at 5, 10 and 15 g/100 g reduced the oil uptake by approximately 10, 14 and 22 g/100 g (db), respectively in comparison to the control without fish powder. The deep fried rice crackers mixed with fish powder tended to be lower in hardness, lower in expansion ratio and higher in bulk density in comparison to the control sample. The color parameter, L^∗ of fried rice crackers decreased with increase in fish powder content. In contrast, a^∗ and b^∗ values increased with increase in fish powder content. The moisture content of deep fried rice crackers decreased with increase in frying temperature and frying time. The oil uptake in fried rice crackers increased with increase in frying time but decreased with increase in frying temperature. With increase in frying temperature and time, the texture of rice crackers became harder, the bulk density increased, and the expansion ratio decreased. The optimum conditions resulting in desirable physico-chemical properties and minimum oil uptake were rice crackers with fish powder content of 9 g/100 g, fried at a temperature of 220 °C for 60 s.     

Frying Oil Temperature: Impact on Physical and Structural Properties of French Fries During the Par and Finish Frying Processes

The physical, mechanical, and structural changes in French fries at different frying temperatures (170, 180, and 190 °C) during par and finish frying were investigated. The experimental frying process includes blanching, par frying, freezing, and finish frying at the point of consumption. Par frying temperature had a greater effect on moisture reduction than on processing time with the greatest moisture loss at 180 °C after 160 s. At 180 °C, fries had the highest total oil uptake (29.56 % wb). Frying caused a significant change in color with the greatest effect at 190 °C. Micro-CT scan images showed structural changes in French fries over the course of the frying process. Frying time increased the volume of the pores relative to the size of the crust, and this was positively correlated with the hardness and shear cutting force. Overall, within the range of frying conditions studied, the higher temperature (190 °C) resulted in the lowest amount of oil uptake and the crispiest texture.     

Comparison between atmospheric and vacuum frying of apple slices

Vacuum deep-fat frying is a new technology that can be used to improve quality attributes of fried food because of the low temperatures employed and minimal exposure to oxygen. In this paper atmospheric and vacuum frying of apple slices were compared, in terms of oil uptake, moisture loss and color development. In addition, some apple slices were pre-dried (up to 64% w.b.) before vacuum frying to determine the overall effect. To carry out appropriate comparisons between both technologies equivalent thermal driving forces were used in both processes (ΔT = 40, 50, 60 °C), keeping a constant difference between the oil temperature and the boiling point of water at the working pressure. Vacuum frying was shown to be a promising technique that can be used to reduce oil content in fried apple slices while preserving the color of the product. Particularly, drying prior to vacuum frying was shown to give the best results. For instance, when using a driving force of ΔT = 60 °C, pre-dried vacuum fried slices absorbed less than 50% of the oil absorbed by atmospheric fried ones. Interestingly, a strong relationship between water loss and oil content was observed in both technologies, allowing the extension of observations that have been made for atmospheric frying.     

Influence of process parameters on the physico-chemical and microstructural properties of rice crackers: A case study of novel spray-frying technique

The physico-chemical and microstructural properties of fried rice crackers were studied as a function of spray-frying. Fried rice crackers were produced using the spray- and deep-frying techniques and their moisture content, oil uptake, color, texture (i.e., hardness, expansion ratio, and bulk density), and microstructure were compared. For spray-frying, the heat distribution inside the frying chamber, the effects of spraying rate of oil (0.3, 0.5, and 0.7 L/s), and spinning speed of the frying basket (60, 80, and 100 rpm) were evaluated. Although the average temperature varied at each depth of the fryer, it did not influence overall heat distribution. Results also revealed that higher spraying rate and spinning speed resulted in higher moisture loss, higher oil uptake, darker color, and less crispiness. Compared with deep-frying, the oil uptake of spray-fried samples was lower by 45.4%. The color of the spray-fried crackers was better than that of the deep-fried samples. SEM micrographs showed that the cellular structure and integrity of the cell wall of deep-fried rice crackers were more deformed. They also had larger pore diameter and deeper and larger cavities, leading to higher oil content and crispier texture than spray-fried samples. Rice crackers fried using a spraying rate of 0.7 L/s and spinning speed of 100 rpm resulted in the most desirable physico-chemical qualities. Although the texture properties of the resulting rice crackers could still be improved, spray-frying could be an alternative technique in producing high-quality rice crackers with very low oil content.     

Experimental measurement of physical pressure in foods during frying

Two important factors affecting the oil uptake in foods during deep fat frying are water content and pressure development. In the past frying studies, the physical pressure has not been measured experimentally but was calculated using computer models, which has resulted in disagreements about its magnitude. The present study tries to explain the complex mass transfer mechanisms taking place during deep fat frying with respect to real time pressure variations inside potato discs and chicken nuggets. Frying experiments were performed at two temperatures of 175 °C and 190 °C for 200 and 240 s for potato discs and chicken nuggets, respectively. The gage pressure increased rapidly above the atmospheric pressure immediately after the samples were introduced into the hot oil. The rise in pressure was greater in potato discs with greater initial moisture content. This was expected due to sudden moisture flash-off. As frying progressed, the temperature inside the samples increased whereas the gage pressure started decreasing and became negative. The onset of negative pressure was observed during initial stages of frying for chicken nuggets, but in the middle of frying for potato discs. The negative pressure values before the product is taken outside the fryer may cause increased oil uptake during frying itself. During the post frying cooling, the pressure further decreased and reached negative values. The negative pressure is expected to have caused rapid absorption of surface oil during both frying and cooling stages.     

Gel-strength in Restructured Potato Products Affects Oil Uptake during Deep-fat frying

A controllable food system consisting of a restructured potato product was employed to study the effect of gel-strength on oil uptake. Water loss and oil uptake were affected markedly by gel-strength. Oil uptake decreased as gel-strength increased. The oil uptake ratio, U_R′ (weight ratio of the oil uptake to the water evaporated during frying) was utilized to assess the effectiveness of reducing oil absorption during frying. This criterion was useful for comparison of restructured potato products with different initial or final moisture contents.