AlCl_3-EMIC室温离子液体制备Al-Al_2O_3复合涂层

首次在室温下用含10g/L Al2O3颗粒的AlCl3-EMIC室温离子液体电沉积制备出Al-Al2O3复合镀层。沉降试验表明,Al2O3颗粒在酸性AlCl3-EMIC室温离子液体中能形成稳定的悬浮液。通过SEM观察镀层表面和断面形貌,发现Al2O3颗粒均匀地分布在镀层中。显微努氏硬度检测结果表明,Al-Al2O3复合镀层的硬度高于纯Al镀层,其中Al镀层的硬度随着电流密度的增大而增高,而Al-Al2O3复合镀层的硬度却随着电流密度的增大而呈降低的趋势。本文还讨论了Al2O3颗粒在离子液体中的分散机制,以及和颗粒共沉积的过程。     

Study of Manufacture Technology of In Situ Al2O3 Decomposed from Al2(SO4)3 Reinforced Aluminum Matrix Composites

In situ Al2O3 decomposed from Al2(SO4)3 reinforced aluminum matrix composites was fabricated through stirring cast by adding Al2(SO4)3 to the molten alloy which is the raw and processed materials from which industrial high purity Al2O3 is made. Not only production cost may be reduced but also SO3 decomposed from Al2(SO4)3 may refine and remove the gas from the molten composites by the way stated before. As a result, Al2O3 and matrix bonded well, no cast defects being found, such as gas hole, porosity and particles segregation in in situ Al2O3 decomposed from Al2(SO4)3 reinforced aluminum matrix composites It is considered the key fact of particulate reinforced aluminum matrix composites really being produced in industrial that SO3 decomposed from Al2(SO4)3 may refine and remove the gas from the molten composites.     

Al/Al2O3陶瓷接合基板的制备及性能研究

在675－825℃、氮气气氛下，使用石墨模具压铸的方法制备出Al/Al2O3电子陶瓷基板，利用力学拉伸试验机测试了Al和Al2O3的结合强度，界面抗拉强度＞15．94MPa，使用金相显微镜、SEM等微观分析仪器研究了其界面的微观结构。     

Fabrication of A1/A12O3 Composites and FGM

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Effects of Al2O3—Particulate—Contained Composite Filler Materials on the Shear Strength of Slumina Joints

Al2O3/Al2O3 joints were brazed with a new kind of filler materials,which were formed by adding Al2O3 particulates into Ag-Cu-Ti active filler metal.The results showed that the material parameters (the Ti content,Al2O3 particulate volume fraction) of the composite filler materials affected the shear strength of brazed joints.When the Ti content was 2 wt pct in the filler metal, the shear strength of brazing joints decreased with the increasing the volume ratio of Al2O3 particulate .When the Ti content was 3 wt pct in the filler metal, the shear strength of joints increased from 93.75 MPa(Al2O3 pOvol pct) to 135.32 MPa(Al2O3 p15 vol.pct).     

组元配比对球磨固态燃烧式反应和扩散型反应的影响

采用搅拌式高能球磨机研究了不同铝含量的Al/CuO球磨固态燃烧反应和Al-Cu及Al-Cu-Al2O3扩散型反应。结果表明：理想配比的Al/CuO的反应孕育期最短,偏离这一配比,孕育期延长,反应由整体燃烧式逐渐过渡到渐进燃烧式完成;球磨强度扩大以燃烧式进行的组元配比范围;当铝含量超过理想配比中的比例,随Al含量增加,反应由单一的还原反应向还原＋合成复合反应模式转化,反应产物为平衡组织,依次为Cu Al2O3、CuoAl4 Al2O3、CuAl2 Al2O3、Al(Cu) Al2O3;而球磨Al-Cu和Al-Cu-Al2O3体系的反应以扩散方式进行,产物是非平衡组织。     

Study on the structures of N-containing melilite Y2Si3O3N4 and Nd2Si2.5Al0.5O3.5N3.5

Rietveld refinements have been used to determine the structure of Y2Si3O3N4 from X-ray data and Nd2Si2.5Al0.5O3.5N3.5 from neutron powder diffraction data. The refinements show that in the melilite phase Y2Si3O3N4 and melilite solid solution Nd2Si2.5Al0.5O3.5N3.5 the distributions of cations and anions are almost identical. They are analogous to the akermanite (Ca2MgSi2O7) structure, with Si/Si,Al atoms at the origin and centre of the unit cell and with four N/N,O atoms forming the SiN4/(Si,Al)(N3.5O0.5) tetrahedra which share corners with SiO2N2/(Si,Al)O2.25N1.75 tetrahedra to form a continuous sheet structure. Each Y3+ or Nd3+ ion is surrounded by eight N/O atoms forming the coordination polyhedron in Y2Si3O3N4 and Nd2Si2.5Al0.5O3.5N3.5 respectively. The arrangement of Al, Si atoms in the tetrahedra in Nd2Si2.5Al0.5O3.5N3.5 structure is also discussed. This revised version was published online in November 2006 with corrections to the Cover Date.     

微波烧结Al2O3/SiC纳米复合陶瓷的研究

以分析纯Al(NO3)3.9H2O·NH3.H2O和50 nm的SiC粉体为原料,采用溶胶-凝胶法制备干凝胶,经热处理合成Al2O3/SiC纳米复合粉体。利用微波烧结制备Al2O3/SiC纳米复合陶瓷,并与常规烧结比较,分析了两种烧结方法对制备试样的力学性能影响。结果表明,与常规烧结相比,微波烧结可以提高Al2O3/SiC纳米复合陶瓷的强度和韧性,改善材料的显微结构,促进致密化和晶粒生长。     

Microstructure Characteristics of Interaction Layer of Zn-Al Eutectic Alloy with Al_2O_3p/6061Al Composites

The interaction between Zn-AI eutectic alloy and Al203p/6061AI composites in the vacuum furnace was investigated. Great attention has been paid to the elements diffusion, the microstructure and formation of the interface between Zn-AI eutectic alloy and Al2O3p/6061AI composites. Experimental results show that Zn-AI eutectic alloy has a good wetting ability to Al2O3p/6061 Al composites and the wetting angle decreases with increasing the temperature in vacuum. After the interaction, an interaction layer forms between Zn-AI alloy and Al2O3p/6061 Al composites. The phases in the interaction layer mainly consist of α-AI(Zn), Al2O3 and CuZn5 resulted from the diffusion of elements from the Zn-AI alloy. Several porosities distribute in the region near the interface of the Zn-AI alloy/interaction layer. The amount of shrinkage voids in the interacting layer is relevant to the penetration of Zn element into Al2O3p/6061Al composites which is a function of temperature. So it is necessary to lower heating temperat     

Fabrication of Al/Al2O3 composites and FGM

Al/Al2O3 composites of different ratios were hot-press sintered at 575 similar to 640℃ under a pressure of 30 MPa for 2 h in a vacuum furnace. It was found that the relative density of the Al/Al2O3 composites could be increased evidently with the rise of sinter temperature. No reaction occurred between Al and Al2O3 at the sinter temperatures. Under 640℃-30 MPa-2 h experimental condition, Al/Al2O3 system FGM was successfully fabricated, and its density range changed quasi-continuously from 2.887x10(3) kg/m(3) to 3.1909x10(3) kg/m3 within the middle 1.0 mm thickness range.     

接枝微粒PGMA/Al2O3对环氧树脂电子灌封材料的增强增韧作用

采用甲基丙烯酸缩水甘油酯对Al2O3颗粒进行接枝改性,制备了接枝微粒,考察了PGMA/Al2O3对环氧电子灌封材料力学性能的影响,并利用扫描电镜观察了环氧灌封材料经PGMA/Al2O3填充前后的冲击断面的形貌变化。研究结果表明,经接枝改性后,接枝微粒PGMA/Al2O3对环氧灌封材料的力学性能起到了明显的改善作用:PGMA/Al2O3对环氧灌封料的增韧效果明显优于未改性的Al2O3,且随PGMA/Al2O3填充量的增大,冲击韧性先增大后减小,在填充量较小(0.7%)时,冲击韧性最大;屈服强度也随PGMA/Al2O3的加入出现一最佳值;并随接枝微粒PGMA/Al2O3的接枝率的增加,其冲击韧性和屈服强度明显增大。     

The magnetic properties of Fe-based amorphous ribbons coated with various oxides using the sol–gel process

The metal oxides MgO, BaO, Al2O3, SiO2, MgO–Al2O3, CaO–Al2O3, SrO–Al2O3, BaO–Al2O3 and MgO–SiO2 have been coated onto ribbons of the Fe-based amorphous alloy Metglas 2605S3A using a sol–gel process. The effects of the surface coating on the magnetic properties of the alloy are investigated. The d.c. hysteresis loop for ribbons coated with MgO and MgO–Al2O3 is more square shaped than that for the uncoated ribbon. For ribbons coated with BaO, SrO–Al2O3 and BaO–Al2O3 it is more inclined than for the uncoated ribbon. Significant differences in the frequency dependence of the effective permeability are observed that depend on the nature of the coated oxides. The core loss is also affected by the coating. These results may be explained in terms of a stress induced by the coating and the modification of the domain structure via elastic and/or magnetoelastic interactions. It is thought from the magnetoelastic interactions that the MgO and MgO–Al2O3 coatings induce tensile stresses whilst those of BaO, SrO–Al2O3 and BaO–Al2O3 induce compressive stresses.     

Al2O3@Y3Al5O12纳米短纤维对铝合金基复合材料的增强作用

采用一种具有芯-壳结构的复合纳米纤维增强铝合金复合材料,可以在提高抗拉强度的同时增加塑性。通过真空热压烧结技术制备了Al₂O₃@Y₃Al₅O₁₂复合纳米短纤维增强2024铝合金复合材料。研究了纤维添加质量分数对复合材料致密度、硬度、抗拉强度及延伸率的影响;并探究了芯-壳结构在复合材料增韧中的作用。结果表明:Al₂O₃@Y₃Al₅O₁₂纳米短纤维具有良好的分散性,在超声分散及机械搅拌混粉后均匀吸附在铝合金颗粒表面,无分层及团聚现象;经热压烧结后,Al₂O₃@Y₃Al₅O₁₂纳米短纤维以短纤维形态均匀分散在铝合金基体内,少量添加Al₂O₃@Y₃Al₅O₁₂纳米短纤维起到了桥联和孔洞填充作用,使复合材料致密度和硬度提高;添加质量分数为1wt%时,抗拉强度和延伸率取得最大值,由铝合金的249.3 MPa、2.9%增加到299.1 MPa、4.3%。Al₂O₃@Y₃Al₅O₁₂纳米短纤维的添加可以细化晶粒,阻碍裂纹扩展,且在拔出/断过程中Al₂O₃@Y₃Al₅O₁₂纳米短纤维芯-壳结构的塑性变形起到了增强增韧作用。      

Microstructure Characteristics of Interaction Layer of Zn-Al Eutectic Alloy with Al2Oap/6061Al Composites

The interaction between Zn-Al eutectic alloy and Al2O3p/6061Al composites in the vacuum furnace was investigated. Great attention has been paid to the elements diffusion, the microstructure and formation of the interface between Zn-Al eutectic alloy and Al2O3p/6061Al composites. Experimental results show that Zn-Al eutectic alloy has a good wetting ability to Al2O3p/6061 Al composites and the wetting angle decreases with increasing the temperature in vacuum. After the interaction,an interaction layer forms between Zn-Al alloy and Al2Oap/6061 Al composites. The phases in the interaction layer mainly consist of α-Al(Zn), Al2O3 and CuZns resulted from the diffusion of elements from the Zn-Al alloy. Several porosities distribute in the region near the interface of the Zn-Al alloy/interaction layer. The amount of shrinkage voids in the interacting layer is relevant to the penetration of Zn element into Al2O3p/6061Al composites which is a function of temperature. So it is necessary to lower heating temperature in order to limit the Zn penetration.     

烧成温度对Al2O3/Ni复合材料的致密化、物相组成和显微结构的影响

首先采用非均相沉淀合成出Ni包裹Al₂O₃粉体,然后热压烧结包裹粉体制备了Al₂O₃/Ni复合材料。本文作者主要研究了不同烧成温度对复合材料致密化、物相组成和显微结构的影响。结果表明:在1400℃保温1h,烧结体获得了最大相对密度,而致密度随Ni含量的增加反而降低;高于1350℃时,除Al₂O₃和Ni相外,在烧结体的表层生成一种由Al,Ni,O,C四种元素组成的新相;随着温度的升高,包裹层的纳米Ni颗粒聚合、长大,并退缩至三角晶界处,在适当的烧结温度(1400℃),少数小的纳米Ni颗粒被卷入Al₂O₃晶内,大的位于三角晶界,当烧成温度为1450℃时,不仅观察到Al₂O₃/Ni界面存在空隙,也发现了Al₂O₃晶粒异常长大现象。     

In-situ Synthesis and Formation Mechanism ofTiN-Al_2O_3/Al Composite

The synthesis of TiN and Al2O3 by in situ injection of reactive nitrogen gas into molten Al alloys has been evaluated over the temperature range from 1000 to 1600℃. It is shown that TiN and Al2O3 can be formed in melt with nitrogen and surplus oxygen (in vacuum room of the induction furnace) as the reactive gases over 1000℃. Up to 2.1 wt pct Al2O3 and 5.2 wt pct of TiN in situ phases in an Al alloy has been formed in a range of size from 0.8 to 5 μm. The formation mechanism of TiN and Al2O3 is discussed in this paper.     

Wetting of carbon nanotubes by aluminum oxide

Most ceramic-carbon nanotube (CNT) composite processing utilizes solid state sintering, hence the concept of wetting of CNTs by molten ceramic is absolutely new. In the present work on a plasma sprayed Al(2)O(3)-CNT nanocomposite, it is observed that molten Al(2)O(3) spreads uniformly on the CNT surface by forming a thin (～20-25?nm) ceramic layer without any cracks. The wettability of the Al(2)O(3)-CNT system is associated with the surface tension and capillary forces as captured from the evolution of microstructure. The dynamic equilibrium between melting and solidification of Al(2)O(3) was deduced from the meniscus height, curvature, contact perimeter and projection area of solidified Al(2)O(3) on the CNT surface. This interfacial phenomenon illuminates the mechanisms of microstructure evolution from Al(2)O(3)-coated CNT bridge structures to CNT mesh formation. Consequent ab?initio modeling depicted distorted iso-surface contours at the interface, suggesting partial bonding and good wettability of Al(2)O(3) on the CNT surface.     

粉末增塑挤压制备Al_2O_3/Fe复合型蜂窝材料的组织与性能

为制备性能优良的Al_2O_3/Fe复合型蜂窝材料,首先以316L合金粉末、Al_2O_3粉末和黏结剂为原料,通过粉末增塑挤压及在1 200℃氩气气氛中烧结2h获得了Al_2O_3/Fe复合型蜂窝材料;然后,借助SEM、XRD及万能试验机研究了添加Al_2O_3对Al_2O_3/Fe复合型蜂窝材料组织与性能的影响。结果表明:金属粉末颗粒在烧结过程中结合形成γ-Fe基体网状组织,表面有呈多边形几何状形态的Cr_2O_3形成;添加少量的Al_2O_3可以抑制Cr从基体中析出,降低表面Cr_2O_3的含量,使金属颗粒烧结结合更为紧密,组织表面更加光滑;随着Al_2O_3含量的增加,蜂窝材料表面与催化活性涂层的结合能力增强,复合型蜂窝材料的抗压强度先升高后降低;在Al_2O_3含量为5.0wt%时,抗压强度达26 MPa。所得结论表明5.0wt%Al_2O_3/Fe复合型蜂窝材料力学性能最佳,表面涂覆性能优良。     

Phase growth patterns for Al_2O_3/GdAlO_3 eutectics over wide ranges of compositions and solidification rates

Phase selection and growth characteristics of directionally solidified Al₂O₃/GdAlO_3(GAP)faceted eutectic ce ramics are investigated over wide ranges of compositions and solidification rates to explore the eutectic coupled zone.Through the obse rvation of the quenched solid-liquid interface,the competitive growth of primary faceted Al₂O₃phase,prima ry non-faceted GAP phase and Al₂O₃/GAP eutectic with diffe rent morphologies is detected.Microstructure transitions from wholly eutectic to primary Al₂O₃(GAP)dendrite plus eutectic and then to wholly eutectic are found in Al₂O₃-2 O mol%Gd₂O₃hypoeutectic(Al₂O₃-26 mol%Gd₂O₃hypereutectic)ceramics with the increase of solidification rate.The dendrite growth of faceted Al₂O₃and non-faceted GAP phases are well predicted by KGT model,which have introduced appro p riate dimensionless supersaturationΩto characterize the anisotropic growth of dendrites.Based on the maximum interface temperature criterion,the competitive growth of primary phase and eutectic is analyzed theoretically and the predicted coupled zone of Al₂O₃/GAP eutectic ceramics is in good agreement with the experimental results.Besides,the influence of microstructure with these different morphologies on the flexural strength of Al₂O₃/GAP eutectic ceramics is studied.     

Ti/Al2O3复合材料性能研究

本文利用放电等离子烧结技术制备了致密的Ti/Al2O3复合材料.实验结果表明,60vol%Al2O3和80vol%Al2O3的Ti/Al2O3复合材料,界面处生成少量的TiAl,使得Ti与Al2O3间的界面能大于其单个晶粒的界面能,复合材料性能随Ti含量的增加而增大;40vol%Al2O3和20vol%Al2O3的Ti/Al2O3复合材料,界面处生成脆性的Ti3Al相,使得Ti与Al2O3间的界面能小于各自晶粒的界面能,材料的性能随Ti含量的增加而降低,同时断裂的模式也发生改变,由穿晶断裂为主转变为沿晶断裂,脆性的Ti3Al相是Ti/Al2O3复合材料力学性能降低的主要原因.