锌和镀锌钢的稀土表面改性

通过在Ce(NO_3)_3水溶液中对锌和电镀锌钢进行化学转化(钝化)处理,在试样表面形成了铈转化膜。利用电子探针显微分析(EPMA)、X射线光电子能谱(XPS)和X射线衍射(XRD)等研究了转化膜的形貌、成分和结构,探讨了锌表面铈转化膜的形成机理。在氯化钠溶液中测定了试样的腐蚀率、极化曲线和电化学交流阻抗谱(EIS)等腐蚀性能参量,并与未钝化和普通铬酸盐钝化试样的情况作了对比。结果表明,本实验得到的锌表面稀土转化膜主要是由CeO_2、Ce_2O_3和ZnO组成的复合氧化物膜,铈转化膜的存在阻碍了锌在电化学腐蚀过程中的阴极反应和阳极反应,导致电荷传递电阻增大,腐蚀率降低。在一定条件下,铈转化膜对锌和镀锌钢的肪蚀效果优于铬酸盐转化膜。     

稀土盐钝化镀锌板工艺研究

采用正交实验研究了稀土盐硝酸铈钝化镀锌钢板的最佳工艺,结合醋酸铅点滴实验和扫描电镜分析研究了硝酸铈和双氧水对成膜的影响,并采用极化曲线测试对钝化前后的耐蚀性进行了比较.结果发现,在成膜过程中双氧水浓度对成膜的影响最大,其次是硝酸铈浓度,其最佳成膜条件为双氧水浓度为20mL/L,硝酸铈浓度为25g/L.极化曲线测试结果显示稀土钝化膜既阻滞了阳极反应也阻滞了阴极反应,从而显著提高了镀锌板的耐蚀性.     

铝合金环境友好型Ti-Zr系转化膜耐蚀性研究

采用环境友好型Ti-Zr系处理液与传统铬酸盐处理液分别在30s、60s、90s、180s、240s、300s成膜时间下对铝合金试样进行成膜处理,通过对成膜厚度、平均膜重、抗重铬酸点滴测试,结果表明：两种转化膜成膜都较为均匀,钛锆系转化膜只能30s～180s范围内持续钝化,超过180s后钛锆系转化膜出现膜层疏松的自溶解过程,铬酸盐处理液能够使铝合金试样在30s～300s范围持续钝化成膜。通过光学显微镜及SEM对成膜样品微观形貌进一步分析,结果表明：铬酸盐转化膜较钛锆系转化膜更加致密,膜层更加稳定,耐蚀性较强,Ti-Zr系处理液配方需进一步优化改进。     

成膜时间对AZ31B镁合金Mn-Y转化膜的影响

镁合金表面稀土盐转化膜是近些年发展起来的一种绿色环保的表面处理技术,本文采用了电子扫描显微镜(SEM)、析氢实验、电化学工作站及X射线能量色散光谱(EDS)考察了不同成膜时间对获得的Mn-Y转化膜的微观形貌、耐蚀性、半导体特性及组成的影响。实验结果表明,随着成膜时间的增加,AZ31B镁合金表面逐渐生成一层转化膜,膜层呈泥巴状,当成膜时间为5 min时,基体表面的转化膜层最为密实。析氢实验结果显示,当成膜时间为5 min时,镁合金的析氢量最小,说明其耐蚀性最好;动电位极化曲线和电化学交流阻抗谱结果同样显示,随着成膜时间的增加,镁合金表面的耐蚀性不断增加,成膜时间为5 min的试样耐蚀性最好。Mott-Schottky曲线测试结果表明,镁合金表面膜层为n型半导体,5 min获得镁合金试样的施主浓度N_D最小,平带电位E_(fb)最正,耐蚀性能最好。EDS结果表明,化学转化膜的主要成分由锰、钇的磷酸盐和氧化物组成。     

镁合金电镀铝前处理工艺的探讨

采用氢氟酸对AZ31镁合金电镀铝进行前处理,并对钝化处理得到的转化膜的物相、表面形貌和耐蚀性进行测定.结果表明,钝化处理得到的转化膜对镁合金基体有较好的保护作用,符合镀前处理的要求.     

稀土碳锰纯净钢表面钝化膜性能研究

探讨了研究稀土碳锰纯净钢表面钝化膜性能的电化学方法,实验表明恒电位极化过程中钝化区的电流和电量可以作为钝化膜性能的表征参量。镧和铈影响碳锰纯净钢的表面钝化能力,改善钝化膜性能的适宜含量大约为镧0.011%、铈0.034%。     

武钢连续热镀锌机组采用WXD钝化工艺的可行性

一、前言镀锌产品生产中,一般都要对锌层表面进行钝化处理,以便提高锌层表面的耐蚀性能,使它对外界腐蚀介质的影响不敏感。为此,一般采用化学钝化剂(即强氧化剂)来处理锌层表面,使它生成一层耐蚀的钝化膜。武钢连续热镀锌机组上引进的西德“蒂森钝化工艺”,即采用铬酐作钝化剂来进行锌层表面处理。由于所生成的钝化膜不均匀,其耐蚀性不高(抗盐雾腐蚀寿命小于24     

稀土钝化——金属防腐蚀表面处理新技术

稀土钝化处理是近年来国内外研究开发的一种金属表面无铬钝化处理新技术 ,具有无毒无污染和防腐蚀效果好的特点 ,可望成为传统铬酸盐钝化法的主要替代技术之一。本文对文献所报道的稀土钝化技术的工艺方法和成膜原理进行综述 ,并介绍了稀土转化膜在钢铁、铝、锌、镁、锡、铜等金属或合金上的防蚀作用效果及耐蚀机理。并对该技术的应用前景作了展望。     

粉末喷涂建筑铝型材双铈盐转化膜的研究

以CeCl3·7H2O、Ce(NO3)3·6H2O作为成膜处理槽液的主要成分、H2O2作为氧化剂及少量促进剂和络合剂等(简称双铈盐工艺),在铝表面制备化学转化膜,用于喷涂前处理。重点针对粉末喷涂建筑铝型材最常用的6063铝合金,对双铈盐转化膜的质量要求、成膜工艺参数对转化膜质量的影响进行了研究。     

无铬达克罗成膜物质的研究进展

无铬达克罗是通过无铬钝化技术在金属材料表面形成的耐腐蚀性能佳、环境污染小、对人体健康几乎没有危害的金属表面防护膜层.本文综述了国内外形成这种膜层的物质的研究进展,展望了无铬钝化技术的发展趋势;在总结与分析的基础上指出:随着环境保护要求的提高,有机聚合物(硅烷或树脂)和稀土盐(铈盐)组成的复合成膜体系有着较好的开发和应用前景.     

Rare earth passivation and corrosion resistance of zinc coated NdFeB magnets

Rare earth passivation was conducted on Zn coated NdFeB magnets by chemical reaction to enhance the corrosion resistance performance.Morphologies,micro structures and compositions of different passivated coatings were studied by X-ray diffraction,field emission scanning electron microscopy,and X-ray photoelectron spectroscopy,respectively.The corrosion behavior was evaluated by electrochemical measurement and neutral salt spray test.The results show that the rare earth passivation can enhance the corrosion resistance of Zn coated NdFeB magnets.When the concentration of cerium nitrate is 5 g/L,the passivated specimens can achieve the longest NSS time of 360 h,which is 144 h longer than that of the pristine Zn/NdFeB magnets.The passivation layer on the Zn coating surface contributes to the enhancement of the magnets’corrosion resistance.     

Formation and characterization of cerium conversion coatings on magnesium alloy

Chemical conversion treatment by rare earth metal salt solution was considered as an alternative to chromium chemical conversion treatment to improve the corrosion resistance of magnesium alloys. In this study, cerium conversion coatings formed on AZ31 magnesium alloy were characterized and the formation mechanism was discussed. X-ray photoelectron spectroscopy （XPS） analysis showed that cerium conversion coating consisted of cerium hydroxides/oxides, in which both tetravalent cerium Ce（Ⅳ） and trivalent cerium Ce（Ⅲ） species co-existed. Cerium conversion coating was a two-layer structure. Atomic force microscopy （AFM） images revealed that the morphology of the inside layer was different from that of the outside one, which was responsible for the inherent adhesive weakness of the coating. Corrosion potential （Ecorr） measurements indicated that poor adhesion limited the improvement of the corrosion resistance of the coating. During the treating process, the increased pH value of the cerium salt solution led to the precipitation of cerium hydroxides/oxides. The formation kinetics of the coating followed a parabolic curve.     

Corrosion behavior of rare earth cerium based conversion coating on aluminum alloy

The present paper focused on the use of the salt of rare earth cerium as corrosion inhibitor of aluminum by using cathodic electrolytic passivation method.The corrosion resistance and the microphology of the cerium passivation film were studied by the methods of electrochemical method,scanning electron microscopy(SEM),and energy dispersive spectroscopic analysis.From the results,it was shown that good corrosion resistance of cerium-based passive coating was obtained when the compositions were as follows:CeCl3·7H2O,0.05 mol/L;H2O2,30 ml/L;current density,1.1 mA/cm2;temperature,40 oC;time,9 min.SEM and EDS revealed that the cerium conversion coatings formed on the surface of aluminum alloy were related to cerium hydroxide/hydrated oxide depositions.     

Study on Anticorrosive Cerium Conversion Coating of Cf/6061Al Composite Surface

The optimum chemical passivation process of the rare earth metal (REM) conversion coating on the Cf/6061Al composite surface was introduced in this paper and its polarization curves properties were investigated. Ridge-like coatings were found by scanning electro microscope (SEM) observations, and the Al matrix and carbon fibre reinforcement were both coated with Ce conversion coatings, with some minor cracks. The energy dispersive spectroscopy (EDS) plane scan analysis indicates that the major elements in the coating are Ce, O, Si, Al and the Ce content reaches 47.48%(mass fraction). The Ce conversion coatings increase the corrosion resisting properties of Cf/6061Al composite, with a higher free corrosion potential (Ecorr) and a lower free corrosion current density (icorr) for the coated composite than those of the bare composite. And the Boehmite-treatment would enhance the corrosion resistance of the REM conversion coating. The cathodic polarization and anodic polarization were retarded by REM conversion coating, resulting in an improved corrosion resistance.     

稀土元素在铝合金转化膜中的应用

铝合金稀土转化膜具有优异的耐蚀性能和无毒无污染等优点,是最具希望代替铬酸盐有毒处理、有良好发展前景的转化膜之一.本文从成膜工艺、膜的组成、结构及形貌、成膜机理和耐蚀机理四个方面介绍了铝合金稀土转化膜技术在国内外的研究进展及现状,展示了稀土元素在铝合金转化膜中广阔的应用前景,并对这一技术未来的发展方向提出了展望.     

Corrosion behavior of rare earth cerium based conversion coating on aluminum alloy

The present paper focused on the use of the salt of rare earth cerium as corrosion inhibitor of aluminum by using cathodic electrolytic passivation method. The corrosion resistance and the microphology of the cerium passivation film were studied by the methods of electrochemical method, scanning electron microscopy (SEM), and energy dispersive spectroscopic analysis. From the results, it was shown that good corrosion resistance of cerium-based passive coating was obtained when the compositions were as follows: CeCl₃·7H₂O, 0.05 mol/L; H₂O₂, 30 ml/L; current density, 1.1 mA/cm²; temperature, 40 °C; time, 9 min. SEM and EDS revealed that the cerium conversion coatings formed on the surface of aluminum alloy were related to cerium hydroxide/hydrated oxide depositions.     

Preparation and Corrosion Resistance of Rare Earth Conversion Coatings on AZ91 Magnesium Alloy

Magnesiumalloysarewidelyusedinweaponin dustry,spacenavigationandhavegoodpotentialof applicationanddevelopmentindailycommunication facilitiesduetotheirpropertiesoflightweightandhighstrength[1].Appliedasstructuralmaterials,mag nesiumalloysmayeasilycrackduet…     

Improving Corrosion Resistance of Cf/Mg Composites using Rare Earth Conversion Coatings

The surface of carbon fiber reinforced Mg matrix (Cf/Mg) composites was modified by treatment of rare earth conversion coating, and nontoxic, non-pollution Ce conversion coatings were prepared. The effect of the coatings on corrosion behaviors of composites was investigated by electrochemical polarization technology and electrochemical impedance spectroscopy (EIS) in 3.5% NaCl solution. The higher Ecorr and lower icorr were obtained by Ce conversion coatings. EIS results showed that the higher values of R2 were obtained by treatment containing CeCl3, the high corrosion resistance occured in treatment containing CeCl3, the low corrosion resistance in uncoating sample, the coating of treatment containing Ce(NO3)3 was medium. The microstructure of Ce conversion coatings was observed by scanning electron microscopy (SEM), and the elements of corresponding for coatings was characterized by energy dispersive spectrometer (EDS). The micro-cracks and Ce-riched spherical particles were characteristics of these coatings.     

用循环阳极极化曲线评价Al6061/SiCP复合材料表面稀土转化膜耐腐蚀性能的研究

本文提出了利用循环阳极极化曲线研究转化膜耐腐蚀性能的方法。介绍了 Al60 61 /Si CP复合材料表面稀土转化膜工艺。将稀土转化膜与其它转化膜的耐腐性能进行了比较。利用循环阳极极化曲线的“相对环面积”研究转化膜耐腐蚀性能能够得出很好的规律性。