3D Printed Stretchable Tactile Sensors

The development of methods for the 3D printing of multifunctional devices could impact areas ranging from wearable electronics and energy harvesting devices to smart prosthetics and human–machine interfaces. Recently, the development of stretchable electronic devices has accelerated, concomitant with advances in functional materials and fabrication processes. In particular, novel strategies have been developed to enable the intimate biointegration of wearable electronic devices with human skin in ways that bypass the mechanical and thermal restrictions of traditional microfabrication technologies. Here, a multimaterial, multiscale, and multifunctional 3D printing approach is employed to fabricate 3D tactile sensors under ambient conditions conformally onto freeform surfaces. The customized sensor is demonstrated with the capabilities of detecting and differentiating human movements, including pulse monitoring and finger motions. The custom 3D printing of functional materials and devices opens new routes for the biointegration of various sensors in wearable electronics systems, and toward advanced bionic skin applications.     

3D Orthogonal Woven Triboelectric Nanogenerator for Effective Biomechanical Energy Harvesting and as Self‐Powered Active Motion Sensors

The development of wearable and large‐area energy‐harvesting textiles has received intensive attention due to their promising applications in next‐generation wearable functional electronics. However, the limited power outputs of conventional textiles have largely hindered their development. Here, in combination with the stainless steel/polyester fiber blended yarn, the polydimethylsiloxane‐coated energy‐harvesting yarn, and nonconductive binding yarn, a high‐power‐output textile triboelectric nanogenerator (TENG) with 3D orthogonal woven structure is developed for effective biomechanical energy harvesting and active motion signal tracking. Based on the advanced 3D structural design, the maximum peak power density of 3D textile can reach 263.36 mW m^?2 under the tapping frequency of 3 Hz, which is several times more than that of conventional 2D textile TENGs. Besides, its collected power is capable of lighting up a warning indicator, sustainably charging a commercial capacitor, and powering a smart watch. The 3D textile TENG can also be used as a self‐powered active motion sensor to constantly monitor the movement signals of human body. Furthermore, a smart dancing blanket is designed to simultaneously convert biomechanical energy and perceive body movement. This work provides a new direction for multifunctional self‐powered textiles with potential applications in wearable electronics, home security, and personalized healthcare.     

3D Extruded Graphene Thermoelectric Threads for Self-Powered Oral Health Monitoring

Flexible sensors play a crucial role in intelligent electronic devices, while strain-sensing is the fundamental feature for these sensors of different fields. Therefore, developing high-performance flexible strain sensors is essential for building the next generation of smart electronics. Here, a self-powered ultrasensitive strain sensor based on graphene-based thermoelectric composite threads through a simple 3D extrusion method is reported. The optimized thermoelectric composite threads show a large stretchable strain of over 800%. After 1000 cycles of bending, the threads still maintain excellent thermoelectric stability. The thermoelectric effect-induced electricity can realize ultrasensitive strain and temperature detection with high resolution. As wearable devices, the thermoelectric threads can also realize self-powered physiological signals monitoring, including the opening degree of mouth, occlusal frequency, and force of the tooth during the eating process. It provides significant judgment and guidance for promoting oral healthcare and developing good eating habits.     

Development,applications, and future directions of triboelectric nanogenerators

Since the invention of the triboelectric nanogenerator (TENG) in 2012, it has become one of the most vital innovations in energy harvesting technologies. The TENG has seen enormous progress to date, particularly in applications for energy harvesting and self-powered sensing. It starts with the simple working principles of the triboelectric effect and electrostatic induction, but can scavenge almost any kind of ambient mechanical energy in our daily life into electricity. Extraordinary output performance optimization of the TENG has been achieved, with high area power density and energy conversion efficiency. Moreover, TENGs can also be utilized as self-powered active sensors to monitor many environmental parameters. This review describes the recent progress in mainstream energy harvesting and self-powered sensing research based on TENG technology. The birth and development of the TENG are introduced, following which structural designs and performance optimizations for output performance enhancement of the TENG are discussed. The major applications of the TENG as a sustainable power source or a self-powered sensor are presented. The TENG, with rationally designed structures, can convert irregular and mostly low-frequency mechanical energies from the environment, such as human motion, mechanical vibration, moving automobiles, wind, raindrops, and ocean waves. In addition, the development of self-powered active sensors for a variety of environmental simulations based on the TENG is presented. The TENG plays a great role in promoting the development of emerging Internet of Things, which can make everyday objects connect more smartly and energy-efficiently in the coming years. Finally,the future directions and perspectives of the TENG are outlined. The TENG is not only a sustainable micro-power source for small devices, but also serves as a potential macro-scale generator of power from water waves in the future.

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On‐Skin Triboelectric Nanogenerator and Self‐Powered Sensor with Ultrathin Thickness and High Stretchability

Researchers have devoted a lot of efforts on pursuing light weight and high flexibility for the wearable electronics, which also requires the related energy harvesting devices to have ultrathin thickness and high stretchability. Hence, an elastic triboelectric nanogenerator (TENG) is proposed that can serve as the second skin on human body. The total thickness of this TENG is about 102 µm and the device can work durably under a strain of 100%. The carbon grease is painted on the surface of elastomer film to work as stretchable electrode and thus the fine geometry control of the electrode can be achieved. This elastic TENG can even work on the human fingers without disturbing body movement. The open‐circuit voltage and short‐circuit current from the device with a contact area of 9 cm² can reach 115 V and 3 µA, respectively. Two kinds of self‐powered sensor systems with optimized identification strategies are also designed to demonstrate the application possibility of this elastic TENG. The superior characteristics of ultrathin thickness, high stretchability, and fine geometry control of this TENG can promote many potential applications in the field of wearable self‐powered sensory system, electronics skin, artificial muscles, and soft robotics.     

Growth of 3D branched ZnO nanowire for DC-type piezoelectric nanogenerators

In this paper, we have demonstrated 3D branched ZnO nanotrees (ZNTs) on flexible ITO–PET substrates by a facile two-step hydrothermal approach. The characterization of the as-grown ZNTs was studied by using SEM and XRD. Furthermore, self-powered piezoelectric nanogenerators (NGs) based on these ZNTs were fabricated. It is proved that the ZNT structures could significantly enhance the output current to ~300 nA, much higher than that of the previously reported NWs-based NGs, and their application toward energy harvesting devices is promising for the miniaturization of a power package and wearable devices.     

A Machine-Fabricated 3D Honeycomb-Structured Flame-Retardant Triboelectric Fabric for Fire Escape and Rescue

Fire disaster is one of the most common hazards that threaten public safety and social development: how to improve the fire escape and rescue capacity remains a huge challenge. Here, a 3D honeycomb-structured woven fabric triboelectric nanogenerator (F-TENG) based on a flame-retardant wrapping yarn is developed. The wrapping yarn is fabricated through a continuous hollow spindle fancy twister technology, which is compatible with traditional textile production processes. The resulting 3D F-TENG can be used in smart carpets as a self-powered escape and rescue system that can precisely locate the survivor position and point out the escape route to timely assist victim search and rescuing. As interior decoration, the unique design of the honeycomb weaving structure endows the F-TENG fabric with an excellent noise-reduction ability. In addition, combining with its good machine washability, air permeability, flame-retardency, durability, and repeatability features, the 3D F-TENG may have great potential applications in fire rescue and wearable sensors as well as smart home decoration.     

Scalable Fabrication of MXene-PVDF Nanocomposite Triboelectric Fibers via Thermal Drawing

In the data-driven world, textile is a valuable resource for improving the quality of life through continuous monitoring of daily activities and physiological signals of humans. Triboelectric nanogenerators (TENG) are an attractive option for self-powered sensor development by coupling energy harvesting and sensing ability. In this study, to the best of the knowledge, scalable fabrication of Ti₃C₂T_x MXene-embedded polyvinylidene fluoride (PVDF) nanocomposite fiber using a thermal drawing process is presented for the first time. The output open circuit voltage and short circuit current show 53% and 58% improvement, respectively, compared to pristine PVDF fiber. The synergistic interaction between the surface termination groups of MXene and polar PVDF polymer enhances the performance of the fiber. The flexibility of the fiber enables the weaving of fabric TENG devices for large-area applications. The fabric TENG (3 × 2 cm²) demonstrates a power density of 40.8 mW m⁻² at the matching load of 8 MΩ by maintaining a stable performance over 12 000 cycles. Moreover, the fabric TENG has shown the capability of energy harvesting by operating a digital clock and a calculator. A distributed self-powered sensor for human activities and walking pattern monitoring are demonstrated with the fabric.     

An Ultra‐Shapeable,Smart Sensing Platform Based on a Multimodal Ferrofluid‐Infused Surface

The development of wearable, all‐in‐one sensors that can simultaneously monitor several hazard conditions in a real‐time fashion imposes the emergent requirement for a smart and stretchable hazard avoidance sensing platform that is stretchable and skin‐like. Multifunctional sensors with these features are problematic and challenging to accomplish. In this context, a multimodal ferrofluid‐based triboelectric nanogenerator (FO‐TENG), featuring sensing capabilities to a variety of hazard stimulus such as a strong magnetic field, noise level, and falling or drowning is reported. The FO‐TENG consists of a deformable elastomer tube filled with a ferrofluid, as a triboelectric layer, surrounded by a patterned copper wire, as an electrode, endowing the FO‐TENG with excellent waterproof ability, conformability, and stretchability (up to 300%). In addition, The FO‐TENG is highly flexible and sustains structural integrity and detection capability under repetitive deformations, including bending and twisting. This FO‐TENG represents a smart multifaceted sensing platform that has a unique capacity in diverse applications including hazard preventive wearables, and remote healthcare monitoring.     

A Micropillar-Assisted Versatile Strategy for Highly Sensitive and Efficient Triboelectric Energy Generation under In-Plane Stimuli

For the application of portable and wearable devices, the development of energy harvesters sensitive to various types of local and subtle mechanical displacements is essential. One of the most abundant but difficult-to-harvest mechanical energies in everyday life is the in-plane kinetic energy that arises from a rubbing motion. Here, an efficient method is proposed to generate electrical energy from tiny horizontal forces by laminating microstructures on a conventional triboelectric nanogenerator (TENG). The microhairy structures serve to induce contact friction between the two dielectric materials, driven by reversible mechanical bending when a contact rubbing pressure or noncontact airflow is applied in the horizontal direction. Compared to TENG devices without microstructures, the introduction of microstructures greatly enhances the energy harvesting in the same situation. In addition, the TENG device with micropillars can generate electrical output under tiny mechanical variations (<0.2 Pa) induced by a local deformation below individual micropillars. A high energy-generation capability is demonstrated by rubbing textured samples on the micropillar-structured TENG devices to induce horizontal contact friction. The devices can also efficiently harvest electrical energy from noncontact fluidic airflow. By assembling the microhairy structures on a conventional TENG, more complex and realistic mechanical motion can be harvested.     

Service Behavior of Multifunctional Triboelectric Nanogenerators

Triboelectric nanogenerators (TENGs) or TENG‐based self‐charging systems harvesting energy from ambient environment are promising power solution for electronics. The stable running remains a key consideration in view of potential complex application environment. In this work, a textile‐based tailorable multifunctional TENG (T‐TENG) is developed. The T‐TENG is used as self‐powered human body motion sensor, water energy harvester, and formed all textile‐based flexible self‐charging system by integrating with textile‐based supercapacitors. The service behavior and the mechanism of performance retention are also studied when the T‐TENG is damaged. As a self‐powered human body motion sensor, the T‐TENG maintains the stable properties when it is cut. As a water energy harvester, the T‐TENG is capable of scavenging mechanical energy from water efficiently even if it is damaged partly. Besides, the charge properties of the self‐charging system are systematically investigated when the T‐TENG is cut. The investigation on service behavior of T‐TENG and TENG‐based self‐charging system pushes forward the development of highly reliable electronics and is a guide for other nanodevices and nanosystems.     

Fabric Organic Electrochemical Transistors for Biosensors

Flexible fabric biosensors can find promising applications in wearable electronics. However, high‐performance fabric biosensors have been rarely reported due to many special requirements in device fabrication. Here, the preparation of organic electrochemical transistors (OECTs) on Nylon fibers is reported. By introducing metal/conductive polymer multilayer electrodes on the fibers, the OECTs show very stable performance during bending tests. The devices with functionalized gates are successfully used as various biosensors with high sensitivity and selectivity. The fiber‐based OECTs are woven together with cotton yarns successfully by using a conventional weaving machine, resulting in flexible and stretchable fabric biosensors with high performance. The fabric sensors show much more stable signals in the analysis of moving aqueous solutions than planar devices due to a capillary effect in fabrics. The fabric devices are integrated in a diaper and remotely operated by using a mobile phone, offering a unique platform for convenient wearable healthcare monitoring.     

Recent Advances in 1D Stretchable Electrodes and Devices for Textile and Wearable Electronics: Materials,Fabrications, and Applications

Research on wearable electronic devices that can be directly integrated into daily textiles or clothes has been explosively grown holding great potential for various practical wearable applications. These wearable electronic devices strongly demand 1D electronic devices that are light–weight, weavable, highly flexible, stretchable, and adaptable to comport to frequent deformations during usage in daily life. To this end, the development of 1D electrodes with high stretchability and electrical performance is fundamentally essential. Herein, the recent process of 1D stretchable electrodes for wearable and textile electronics is described, focusing on representative conductive materials, fabrication techniques for 1D stretchable electrodes with high performance, and designs and applications of various 1D stretchable electronic devices. To conclude, discussions are presented regarding limitations and perspectives of current materials and devices in terms of performance and scientific understanding that should be considered for further advances.     

A Stretchable Solid Ionic Electrode-Based Triboelectric Nanogenerator for Biomechanical Energy Harvesting and Self-Powered Sensors

Stretchable power devices and self-powered sensors have become increasingly desired for wearable electronics and artificial intelligence. In this study, an all-solid-state triboelectric nanogenerator (TENG) is reported, whose one solid-state structure prevents delamination during stretch and release cycles and increasing the patch adhesive force (3.5 N) and strain (586% elongation at break). Through the synergetic virtues of stretchability, ionic conductivity, and excellent adhesion to the tribo-layer, reproducible open-circuit voltage (V_OC) of 84 V, charge (Q_SC) of 27.5 nC, and short-circuit current (I_SC) of 3.1 µA after drying at 60°C or 20,000 contact-separation cycles are obtained. Apart from contact-separation, this device shows unprecedented electricity generation through stretch–release of solid materials leading to a linear relationship between V_OC and strain. For the first time, this work provides a clear explanation of the working mechanism of contact-free stretching–releasing and investigates the relationships of exerted force, strain, thickness of the device, and electric output. Benefitting from the one solid-state structure, this contact-free device remains stable even after repeated stretch–release cycling, maintaining 100% of its V_OC after 2500 stretch–release cycles. These findings provide a strategy toward highly conductive and stretchable electrodes for harvesting mechanical energy and health monitoring.     

Large‐Area Direct Laser‐Shock Imprinting of a 3D Biomimic Hierarchical Metal Surface for Triboelectric Nanogenerators

Ongoing efforts in triboelectric nanogenerators (TENGs) focus on enhancing power generation, but obstacles concerning the economical and cost‐effective production of TENGs continue to prevail. Micro‐/nanostructure engineering of polymer surfaces has been dominantly utilized for boosting the contact triboelectrification, with deposited metal electrodes for collecting the scavenged energy. Nevertheless, this state‐of‐the‐art approach is limited by the vague potential for producing 3D hierarchical surface structures with conformable coverage of high‐quality metal. Laser‐shock imprinting (LSI) is emerging as a potentially scalable approach for directly surface patterning of a wide range of metals with 3D nanoscale structures by design, benefiting from the ultrahigh‐strain‐rate forming process. Here, a TENG device is demonstrated with LSI‐processed biomimetic hierarchically structured metal electrodes for efficient harvesting of water‐drop energy in the environment. Mimicking and transferring hierarchical microstructures from natural templates, such as leaves, into these water‐TENG devices is effective regarding repelling water drops from the device surface, since surface hydrophobicity from these biomicrostructures maximizes the TENG output. Among various leaves' microstructures, hierarchical microstructures from dried bamboo leaves are preferable regarding maximizing power output, which is attributed to their unique structures, containing both dense nanostructures and microscale features, compared with other types of leaves. Also, the triboelectric output is significantly improved by closely mimicking the hydrophobic nature of the leaves in the LSI‐processed metal surface after functionalizing it with low‐surface‐energy self‐assembled‐monolayers. The approach opens doors to new manufacturable TENG technologies for economically feasible and ecologically friendly production of functional devices with directly patterned 3D biomimic metallic surfaces in energy, electronics, and sensor applications.     

Anisotropic Pressure Sensors Fabricated by 3D Printing-Aligned Carbon Nanotube Composites

The flexibility and controllability of 3D printing technologies have made them popular for creating integrated wearable sensors. However, producing sensors with 3D anisotropic response is still difficult with current printing materials and techniques. To address this challenge, digital light process (DLP) printing technology with blading function to fabricate 3D anisotropic pressure and strain sensors is used. By applying blading-induced shearing force, nanoalignment of carbon nanotubes (CNTs) in each layer is achieved, while the continuous liquid interface production of the DLP printing process facilitates good electrical communication between adjacent microlayers. The constructed 3D sensor displays high tensile and pressure responses up to 40 MPa and the ability to detect pressure changes in all directions. Additionally, the resistance anisotropy ratio range is adjustable. Finite-element method (FEM) simulation shows that the relative change in resistance has an anisotropic distribution that aligns well with experimental results. The work would offer a new way to create 3D anisotropic pressure/strain sensors for advanced flexible and stretchable sensing applications.     

Shape Memory Polymers for Body Motion Energy Harvesting and Self‐Powered Mechanosensing

Growing demand in portable electronics raises a requirement to electronic devices being stretchable, deformable, and durable, for which functional polymers are ideal choices of materials. Here, the first transformable smart energy harvester and self‐powered mechanosensation sensor using shape memory polymers is demonstrated. The device is based on the mechanism of a flexible triboelectric nanogenerator using the thermally triggered shape transformation of organic materials for effectively harvesting mechanical energy. This work paves a new direction for functional polymers, especially in the field of mechanosensation for potential applications in areas such as soft robotics, biomedical devices, and wearable electronics.     

Holistically Engineered Polymer–Polymer and Polymer–Ion Interactions in Biocompatible Polyvinyl Alcohol Blends for High-Performance Triboelectric Devices in Self-Powered Wearable Cardiovascular Monitorings

The capability of sensor systems to efficiently scavenge their operational power from stray, weak environmental energies through sustainable pathways could enable viable schemes for self-powered health diagnostics and therapeutics. Triboelectric nanogenerators (TENG) can effectively transform the otherwise wasted environmental, mechanical energy into electrical power. Recent advances in TENGs have resulted in a significant boost in output performance. However, obstacles hindering the development of efficient triboelectric devices based on biocompatible materials continue to prevail. Being one of the most widely used polymers for biomedical applications, polyvinyl alcohol (PVA) presents exciting opportunities for biocompatible, wearable TENGs. Here, the holistic engineering and systematic characterization of the impact of molecular and ionic fillers on PVA blends’ triboelectric performance is presented for the first time. Triboelectric devices built with optimized PVA-gelatin composite films exhibit stable and robust triboelectricity outputs. Such wearable devices can detect the imperceptible skin deformation induced by the human pulse and capture the cardiovascular information encoded in the pulse signals with high fidelity. The gained fundamental understanding and demonstrated capabilities enable the rational design and holistic engineering of novel materials for more capable biocompatible triboelectric devices that can continuously monitor vital physiological signals for self-powered health diagnostics and therapeutics.     

Toward stretchable batteries: 3D-printed deformable electrodes and separator enabled by nanocellulose

The needs for stretchable batteries surge as wearable and epidermal electronics emerge. The development of stretchable batteries, however, remains a grand challenge, as the battery components are intrinsically brittle and fracture easily under mechanical loading. Existing efforts to increase the stretchability of battery components often involve complex fabrication processes and thus are not viable for scalable and cost-effective manufacturing. To address this challenge, herein a facile yet effective strategy is developed to fabricate stretchable electrodes and separator for Li-ion batteries using extrusion-based 3D printing of active materials mixed with nanofibrillated cellulose. The resulting electrodes and separator can achieve reversible stretchability of 50%. After 50 stretching cycles, the resistance of the electrodes under 50% stretch only increases by 3%. The origin of the exceptional mechanical and electrical performances of the 3D-printed battery components is twofold: (i) excellent deformability enabled by the 3D-printed serpentine structure at the component level; (ii) the robust nanoscale structure due to the high aspect ratios of nanofibrillated cellulose and carbon nanotubes and the strong interactions between nanofibrillated cellulose and carbon nanotubes or among the individual cellulose fibers at the material structure level. The facile 3D printing of the patterned electrodes/separator leads to low-cost manufacturing of high-performance stretchable Li-ion batteries, demonstrating its promising potential to enable stretchable energy storage devices for wearable and epidermal electronics.     

A Shape‐Adaptive Thin‐Film‐Based Approach for 50% High‐Efficiency Energy Generation Through Micro‐Grating Sliding Electrification

Effectively harvesting ambient mechanical energy is the key for realizing self‐powered and autonomous electronics, which addresses limitations of batteries and thus has tremendous applications in sensor networks, wireless devices, and wearable/implantable electronics, etc. Here, a thin‐film‐based micro‐grating triboelectric nanogenerator (MG‐TENG) is developed for high‐efficiency power generation through conversion of mechanical energy. The shape‐adaptive MG‐TENG relies on sliding electrification between complementary micro‐sized arrays of linear grating, which offers a unique and straightforward solution in harnessing energy from relative sliding motion between surfaces. Operating at a sliding velocity of 10 m/s, a MG‐TENG of 60 cm² in overall area, 0.2 cm³ in volume and 0.6 g in weight can deliver an average output power of 3 W (power density of 50 mW cm^?2 and 15 W cm^?3) at an overall conversion efficiency of ～50%, making it a sufficient power supply to regular electronics, such as light bulbs. The scalable and cost‐effective MG‐TENG is practically applicable in not only harvesting various mechanical motions but also possibly power generation at a large scale.