High electromagnetic interference shielding effectiveness in MgO composites reinforced by aligned graphene platelets

Graphene has been considered as an excellent filler to reinforce ceramics with enhanced properties. However, the uniform dispersion and controlled orientation of graphene sheets in a ceramic matrix have become major challenges toward higher performance. In this paper, we prepared MgO matrix composites with parallel graphene layers through the intercalation of the precursor into expandable graphite. We obtained a high electromagnetic interference (EMI) shielding effectiveness of ~30 dB, due to the multiple reflections and absorptance of electromagnetic waves between the parallel graphene layers. The hardness and strength of the MgO composite were also increased by introducing parallel graphene layers. All these properties suggest that the graphene/MgO composite represents a promising electromagnetic shielding material.     

Efficient fabrication of carbon/silicon carbide composite for electromagnetic interference shielding applications

Ceramic matrix composites are typically prepared by a costly, time-consuming process under severe conditions. Herein, a cost-effective C/SiC composite was fabricated from a silicon gel-derived source by Joule heating. The β-SiC phase was generated via carbothermal reduction, and the carbon fabric showed a well-developed graphitic structure, promoting its thermal and anti-oxidation stabilities. Owing to the excellent dielectric loss in carbon fabric, SiC and SiO₂ as well as the micropore structure of the ceramic matrix, the absolute electromagnetic interference shielding (EMI) effectiveness (SSE/t) reached 948.18 dB?cm²?g^-1 in the X-band, exhibiting an excellent EMI SE. After oxidation at 1000 °C for 10 h in the air, the SSE/t of the composite was only reduced to 846.02 dB?cm²?g^-1. The C/SiC composite promises the efficient fabrication of high-temperature resistant materials for electromagnetic shielding applications.     

Effects of molding conditions on the electromagnetic interference performance of conductive ABS parts

Polymers filled with conducting fibers to prevent electromagnetic interference (EMI) performance have recently received great attention due to the requirements of 3C (computer, communication, and consumer electronics) products. In the present article, the effect of fiber content and processing parameters, including melt temperature, mold temperature, and injection velocity, on the electromagnetic interference shielding effectiveness (SE) in injection molded ABS polymer composites filled with conductive stainless steel fiber (SSF) was investigated. The influence of fiber orientation and distribution resulting from fiber content and molding conditions on EMI performance was also examined. It was found from measured results that fiber content plays a significant role in influencing part EMI SE performance. SE value can reach the highest values of approximately 40 dB and 60 dB at 1000 MHz frequency for fiber content 7 wt % and 14 wt %, respectively, under the best choice of molding conditions. Higher melt and mold temperature would increase shielding effectiveness due to a more uniform and random fiber orientation. However, higher injection velocity leading to highly‐orientated and less uniform distribution of fiber reduces shielding effectiveness. Among all molding parameters, melt temperature affects SE performance most significantly. Its influence slightly decreases as fiber content increases. Injection speed plays a secondary importance in affecting SE values, and its influence increases as fiber content increases. Upon examination of fiber distribution via optical microscope and subsequent image analysis, it was found that the fiber becomes more densely and random distributed toward the last melt‐filled region, whereas fiber exhibits less concentration around the middle way of the flow path. This can be attributed to the combined effects of fountain flow, frozen layer thickness, and gapwise melt front velocity. The results indicate that molding conditions, instead of fiber content alone, are very important on the SE performance for injection molded SSF filled ABS composites. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 98: 1072–1080, 2005     

Functionalized polypropylenes as efficient dispersing agents for carbon nanotubes in a polypropylene matrix; application to electromagnetic interference (EMI) absorber materials

Carbon nanotubes (CNTs) have been dispersed within polypropylene with the purpose to prepare electromagnetic interference (EMI) absorbers. In order to limit the reflectivity of the electromagnetic waves at the interface of the materials while achieving good absorbing properties, the CNTs concentration must be kept low (<3 wt%) which means that a perfect dispersion must be ensured. Since CNTs do not disperse well within apolar polymer matrices such as polypropylene, two compatibilizers bearing aromatic moieties, i.e. pyrene and pyridine, able to develop π-π interactions with the CNTs have been synthesized starting from polypropylene grafted by maleic anhydride (PP-g-MA). A masterbatch is first prepared by dispersion of CNTs within the compatibilizers by melt-mixing and coprecipitation followed by further dispersion within the PP matrix. Rheological and electromagnetic characterizations of the nanocomposites have demonstrated the efficiency of these compatibilizers to promote the dispersion of CNTs in PP and the good EMI shielding effectiveness of the PP matrix at a low CNTs concentration (2 wt%).     

Highly conductive and flexible bilayered MXene/cellulose paper sheet for efficient electromagnetic interference shielding applications

In this work, a robust and flexible bilayered MXene/cellulose paper sheet with superhigh electrical conductivity was prepared via vacuum-assisted filtration and a subsequent hot-pressing process for electromagnetic interference (EMI) shielding applications. By tightly assembling few-layered MXene (f-Ti₃C₂T_x) on the cellulose substrate via hydrogen bonds, an effective and interconnected conductive network was constructed in the paper sheet, resulting in a high electrical conductivity of 774.6–5935.4 S m^?1 at various f-Ti₃C₂T_x loadings. The highly conductive MXene layer can promptly reflect a great amount of incident EM waves, a process which preceded the transmission of EM waves in the cellulose matrix. Owing to the highly efficient reflection-dominated EMI shielding mechanism, the resultant bilayered MXene/cellulose paper sheets exhibit excellent EMI shielding effectiveness of 34.9–60.1 dB and specific EMI shielding efficiency of 290.6–600.7 dB mm^?1. Moreover, the MXene/cellulose paper sheets demonstrated improved mechanical strength (up to 25.7 MPa) and flexibility due to the mechanical frame effect acted by the cellulose substrate. Consequently, the robust and flexible bilayered MXene/cellulose paper sheet is a promising candidate for application in next-generation electric devices.     

Dielectric and electromagnetic interference shielding properties of zeolite 13X and carbon black nanoparticles based PVDF nanocomposites

In the present work, Zeolite 13X and carbon black nanoparticles (CBNPs) reinforced polyvinylidene fluoride (PVDF) nanocomposites were obtained by a simple solvent casting technique. The structural, morphological and thermal properties of PVDF/Zeolite 13X/CBNPs nanocomposites with various loadings of Zeolite 13X and CBNPs were investigated using Fourier-transform infrared spectroscopy, X-ray diffraction, Scanning electron microscopy and thermo-gravimetric analysis. The dielectric studies were carried out in the 50 Hz–10 MHz frequency range at room temperature. The electromagnetic interference (EMI) shielding effectiveness (SE) of PVDF/Zeolite 13X/CBNPs nanocomposite was investigated in the 8–18 GHz frequency region (X-band and Ku-band). The maximum EMI SE of approximately −11.1 dB (8–12 GHz) and −11.5 dB (12–18 GHz) was observed for PVDF/CBNPs nanocomposites with 10 wt% loading of CBNPs. These findings emphasize the application of PVDF/Zeolite 13X/CBNPs nanocomposites as a potential EMI shielding material.     

Electromagnetic interference shielding behavior of polyaniline/graphite composites prepared by in situ emulsion pathway

Polyaniline–graphite composites were prepared via in situ emulsion pathway, using different weight ratios of aniline to graphite. These composites were characterized for thermal, electrical, and spectral attributes. The thermal stability (～ 230°C) and electrical conductivity (67.9 S/cm) were improved significantly as compared with polyaniline doped with conventional inorganic dopants such as HCl (140°C and 10 S/cm). Scanning electron micrographs indicated a systematic change in morphology from globular to flaky with increasing amounts of graphite. The relative shifting of UV–visible bands indicates that some interactions exist between doped polyaniline and graphite. Absorption‐dominated total electromagnetic interference shielding effectiveness of the order of ?33.6 dB suggests that these materials can be used as futuristic microwave shielding materials. The good electrical conductivity and thermal stability make them ideal candidates for preparing conducting composites by melt blending with conventional thermoplastics such as polyethylene, polypropylene, and polystyrene, etc. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Dielectric properties and electromagnetic interference shielding studies of nickel oxide and tungsten oxide reinforced polyvinylchloride nanocomposites

ABSTRACT

Polyvinylchloride (PVC)/nickel oxide (NiO)/tungsten oxide (WO₃) nanocomposite films were prepared via solution casting technique. The crystallinity, morphology, and the analysis of dispersion state of PVC/NiO/WO₃ nanocomposite was carried out using X-ray diffraction (XRD) and scanning electron microscopy (SEM). The dielectric studies of nanocomposite films were investigated and a maximum dielectric constant of 2.3 with dielectric loss (tan δ) of 2.4 was attained. The EMI shielding studies were carried out in the X and Ku-band frequency range (8 GHz-18 GHz). The maximum SE of 15.78 dB in X-band and 12.05 dB in Ku-band was achieved for 75/20/5 compositions of the PVC/NiO/WO₃ nanocomposite.     

化工设备设计中防腐问题分析

从防腐问题的根源出发,研究和探讨了化工设备设计中的防腐问题,并对腐蚀问题的危害性进行了阐述,提出了防腐的几个方法和手段。希望能够对化工设备设计中的防腐问题起到借鉴的作用。     

Fabrication and electromagnetic interference shielding effectiveness of Ti3Si(Al)C2 modified Al2O3/SiC composites

A dense alumina fiber reinforced silicon carbide matrix composites (Al₂O₃/SiC) modified with Ti₃Si(Al)C₂ were prepared by a joint process of chemical vapor infiltration, slurry infiltration and reactive melt infiltration. The conductive Ti₃Si(Al)C₂ phase introduced into the matrix modified the microstructure of Al₂O₃/SiC. The refined microstructure was composed of conductive phase, semiconductive phase and insulating phase, which led to admirable electromagnetic shielding properties. Electromagnetic interference shielding effectiveness (EMI SE) of Al₂O₃/SiC and Ti₃Si(Al)C₂ modified Al₂O₃/SiC were investigated over the frequency range of 8.2–12.4 GHz. The EMI SE of Al₂O₃/SiC-Ti₃Si(Al)C₂ exhibited a significant increase from 27.6 to 42.1 dB compared with that of Al₂O₃/SiC. The reflection and absorption shielding effectiveness increased simultaneously with the increase of the electrical conductivity.     

Modeling for the electromagnetic properties and EMI shielding of Cf/mullite composites in the gigahertz range

The electromagnetic properties and EMI shielding effectiveness of C_f/mullite composites via the spark plasma sintering were intensively investigated in the gigahertz range (8.2–12.4 GHz). Experimental results have revealed excellent electromagnetic properties and a high value of EMI shielding effectiveness (nearly 40 dB) for C_f/mullite composites with 1.65 vol% carbon fillers at thickness of 2 mm. We quantitatively characterize the contributions of microstructural features to overall EMI shielding effectiveness using a micromechanics-based homogenization model. The EMI shielding effectiveness enhances with respect to the C_f volume concentration before the threshold. The increasing trend of EMI shielding effectiveness with respect to AC (alternating current) frequency can be attributed to enhanced conductivity at high gigahertz range. It is demonstrated that filler and frequency dependent interface effects are essential to obtain excellent electromagnetic properties of C_f/mullite composite. The present research can provide guidances for the design of ceramic-based composites applied in high-temperature EMI shielding devices.     

Morphology,mechanical properties and electromagnetic shielding effectiveness of poly(styrene‐b‐ethylene‐ran‐butylene‐b‐styrene)/carbon nanotube nanocomposites: effects of maleic anhydride,carbon nanotube loading and processing method

Nanocomposites based on poly(styrene‐b‐ethylene‐ran‐butylene‐b‐styrene) (SEBS) and carbon nanotubes (CNTs) (SEBS/CNT) as well as SEBS grafted with maleic anhydride (SEBS‐MA)/CNT were successfully prepared for electromagnetic shielding applications. Both SEBS/CNT and SEBS‐MA/CNT nanocomposites were prepared by melt compounding and were post‐processed using two different techniques: tape extrusion and compression moulding. The different nanocomposites were characterized by Raman spectroscopy and rheological analysis. Their mechanical properties, electrical properties (10^-2–10⁵ Hz) and electromagnetic shielding effectiveness (8.2–12.4 GHz) were also evaluated. The results showed that the CNT loading amount, the presence of MA in the matrix and the shaping technique used strongly influence the final morphologies and properties of the nanocomposites. Whilst the nanocomposite containing 8 wt% CNTs prepared by compression moulding presented the highest electromagnetic shielding effectiveness (with a value of 56.73 dB, which corresponds to an attenuation of 99.9996% of the incident radiation), the nanocomposite containing 5 wt% CNTs prepared by tape extrusion presented the best balance between electromagnetic and mechanical properties and was a good candidate to be used as an efficient flexible electromagnetic interference shielding material. © 2018 Society of Chemical Industry     

虚拟设计及制造技术在化工设备中的应用初探

简述了虚拟设计及制造技术的内涵、现状及关键环节。通过对化工设备的虚拟模式的构建，以喷射泵为例。对其数字化建模方法、数值仿真技术、虚拟设计和制造环境进行了初步研究。     

Investigation of composite materials selection and joint layout design to enhance EMI shielding of electronic equipment

Electromagnetic shielding is a critical issue in the design of electronic equipment. This is mostly due to the high receptivity of electronic components to unwanted electromagnetic emission and interference. To reduce this interference, a study is initiated to determine the effect of material and joint types on the shielding effectiveness of an electronic enclosure. Eight different but progressively more complex joints are designed and investigated in this study. Filled polymers and metallized filled polymers are selected and compared with the all metallic structures. An analytical approach utilizing conformal mapping to calculate the shielding effectiveness of joints is attempted. An experimental apparatus is designed and manufactured to aid in finding the best possible joint configurations. Economic factors in selecting optimum joint layout are also studied. A cost index relating the effective length, design factors, and the total length of the part is developed. Results are presented for the best joint configuration and material with the highest shielding effectiveness.     

化工设备设计中焊后热处理的分析

热处理能够很好地完善金属本身的材质,延长金属设备使用的时间。但是,热处理还有很多薄弱的环节。在化工设备设计中,热处理的方式主要有以消除应力为主要目的的焊后热处理、降低材料中氢含量的焊后消氢处理以及提升材料性能的恢复材料性能热处理。阐述焊后热处理的定义及目的,并对化工设备设计中焊后热处理提出可行方案。     

Effect of the pyrolytic carbon (PyC) content on the dielectric and electromagnetic interference shielding properties of layered SiC/PyC porous ceramics

A novel layered SiC/pyrolytic carbon (PyC) porous ceramic was synthesized from a nickel foam substrate via low-pressure chemical vapor infiltration (LPCVI) with SiCl₃CH₃-NH₃-BCl₃-H₂-Ar. The microstructure and phase composition of the PyC deposited via Ni catalysis were investigated. In addition, the effect of the PyC content on the microstructure, conductivity, and electromagnetic shielding effectiveness of a two-layered SiC/PyC porous ceramic were discussed. Both the electrical conductivity (from 0.090 to 0.319?S/cm) and the total shielding effectiveness (from 19.2 to 29.0?dB) of the two-layer SiC/PyC porous ceramic (pore size: 200–400?µm) increased with the PyC content. The high-temperature shielding effectiveness of the sample showed an outstanding stability with temperature and remained nearly unchanged (only 2?dB variation) over the 25–600?°C temperature range.     

复杂电子装备研批交叉状态下的管控研究

本文论述了科研院所和军工企业复杂电子装备在研制与批生产高度交叉下的特点,并提出建立工程化管控体系,对研制与批生产交叉的质量和技术状态进行有效管控。     

The mechanical,thermophysical and electromagnetic properties of UD SiCf/SiC composites in different directions

Unidirectional (UD) silicon carbide (SiC) fiber-reinforced SiC matrix (UD SiC_f/SiC) composites with CVI BN interphase were fabricated by polymer infiltration-pyrolysis (PIP) process. The effects of the anisotropic distribution of SiC fibers on the mechanical properties, thermophysical properties and electromagnetic properties of UD SiC_f/SiC composites in different directions were studied. In the direction parallel to the axial direction of SiC fibers, SiC fibers bear the load and BN interphase ensures the interface debonding, so the flexural strength and the fracture toughness of the UD SiC_f/SiC composites are 813.0 ± 32.4 MPa and 26.1 ± 2.9 MPa·m^1/2, respectively. In the direction perpendicular to the axial direction of SiC fibers, SiC fibers cannot bear the load and the low interfacial bonding strengths between SiC fiber/BN interphase (F/I) and BN interphase/SiC matrix (I/M) both decrease the matrix cracking stress, so the corresponding values are 36.6 ± 6.9 MPa and 0.9 ± 0.5 MPa?m^1/2, respectively. The thermal expansion behaviors of UD SiC_f/SiC composites are similar to those of SiC fibers in the direction parallel to the axial direction of SiC fibers, and are similiar to those of SiC matrix in the direction perpendicular to the axial direction of SiC fibers. The total electromagnetic shielding effectiveness (EM SE_T) of UD SiC_f/SiC composites attains 32 dB and 29 dB when the axial direction of SiC fibers is perpendicular and parallel to the electric field direction, respectively. The difference of conductivity in different directions is the main reason causing the different SE_T. And the dominant electromagnetic interference (EMI) shielding mechanism is absorption for both studied directions.