Synthesis and characterization of poly(butyl acrylate)/silica and poly(butyl acrylate)/silica/poly(methyl methacrylate) composite particles

Poly(butyl acrylate)/poly(methyl methacrylate) (PBA/PMMA) core–shell particles embedded with nanometer‐sized silica particles were prepared by emulsion polymerization of butyl acrylate (BA) in the presence of silica particles preabsorbed with 2,2′‐azobis(2‐amidinopropane)dihydrochloride (AIBA) initiator and subsequent MMA emulsion polymerization in the presence of PBA/silica composite particles. The morphologies of the resulting PBA/silica and PBA/silica/PMMA composite particles were characterized, which showed that AIBA could be absorbed effectively onto silica particles when the pH of the dispersion medium was greater than the isoelectric potential point of silica. The critical amount of AIBA added to have stable dispersion of silica particles increased as the pH of the dispersion medium increased. PBA/silica composite particles prepared by in situ emulsion polymerization using silica preabsorbed with AIBA showed higher silica absorption efficiency than did the PBA/silica composite particles prepared by direct mixing of PBA latex and silica dispersion or by emulsion polymerization in which AIBA was added after the mixing of BA and silica. The PBA/silica composite particles exhibited a raspberrylike morphology, with silica particles “adhered” to the surfaces of the PBA particles, whereas the PBA/silica/PMMA composite latex particles exhibited a sandwich morphology, with silica particles mainly at the interface between the PBA core and the PMMA shell. Subsequently, the PBA/silica/PMMA composite latex obtained had a narrow particle size distribution and good dispersion stability. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 99: 3425–3432, 2006     

Fabrication and apparent kinetic study of poly(methyl methacrylate)/poly(octyl acrylate) and poly(octyl acrylate)/poly(methyl methacrylate) latex interpenetrating polymer networks

Two latex interpenetrating polymer networks (LIPNs) were synthesized with methyl methacrylate (MMA) and octyl acrylate (OA) as monomers, respectively. The apparent kinetics of polymerization for the LIPNs was studied. This demonstrates that network II does not have a nucleus formation stage. The monomers of network II were diffused into the latex particles of network I and then formed network II by in situ polymerization. It indicates that the polymerization of network I obeys the classical kinetic rules of emulsion polymerization. But the polymerization of network II only appears a constant‐rate stage and a decreasing‐rate stage. The apparent activation energies (E_a) of network I and network II of PMMA/POA were calculated according to the Arrhenius equation. The E_a values of POA as network I (62 kJ/mol) is similar to that of POA as network II PMMA/POA (60 kJ/mol). However, the E_a value of PMMA as network II POA/PMMA (105kJ/mol) is higher than that of PMMA as network I (61 kJ/mol). Results show that the E_a value of the network II polymerization is related to the properties of its seed latex. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Grafting behavior of n-butyl acrylate onto poly(butadiene-co-styrene) latexes

The radical-induced grafting of n-butyl acrylate (BA) onto poly(butadiene-co-styrene) [(P(Bd-S)] latexes during seeded emulsion polymerization was studied. This P(Bd-S)/PBA rubber/rubber core/shell latex system exhibited unique grafting behavior as compared to other extensively studied rubber/glass core/shell latex systems, such as poly(butadiene-co-styrene)/poly(methyl methacrylate) [P(Bd-S)/PMMA], poly(butadiene-co-styrene)/polystyrene [P(Bd-S)/PS] and poly(butadiene-co-styrene)/poly(acrylonitrile)[P(Bd-S)/PAN]. These composite latexes were characterized by the formation of a highly grafted/crosslinked P(Bd-S)/PBA interphase zone generated during the seeded emulsion polymerization process. Although both of the individual core and shell polymers studied were “soft” themselves, the resulting P(Bd-S)/PBA composite latex particles were found to be rather “hard.” The formation of the interphase zone was studied by using techniques such as solvent extraction, differential scanning calorimetry (DSC), and transmission electron microscopy (TEM). © 1997 John Wiley & Sons, Inc. J Appl Polym Sci 65:511–523, 1997     

Bulk and emulsion copolymerizations of n-butyl acrylate and poly(methyl methacrylate) macromonomer

Bulk and emulsion copolymerizations of an ω-unsaturated poly(methyl methacrylate) (PMMA) macromonomer with n-butyl acrylate (n-BA) were investigated. The reactivity of PMMA macromonomer in bulk copolymerization with n-BA was found to be lower than that of methyl methacrylate monomer with n-BA. The incorporation of PMMA macromonomer into poly(butyl acrylate) (PBA) latex particles by miniemulsion copolymerization was proved by high performance liquid chromatography-silica adsorption spectroscopy. Dynamic mechanical studies showed that PMMA macromonomer was grafted to the PBA backbone, and the degree of grafting increased as the ratio of PMMA macromonomer to n-BA increased. Microphase separation of the PMMA macromonomer grafts was observed at higher ratio of macromonomer (higher or equal to 10% weight of macromonomer based on total polymer phase). The n-BA/PMMA macromonomer copolymer behaved completely differently from the physical blend of PBA and PMMA macromonomer particles of the same composition. © 1996 John Wiley & Sons, Inc.     

Morphology of polystyrene/polystyrene-block-poly(methyl methacrylate)/poly(methyl methacrylate) composite particles

Polystyrene/polystyrene-block-poly(methyl methacrylate)/poly(methyl methacrylate) (PS/PS-b-PMMA/PMMA) composite particles were prepared by releasing toluene from PS/PS-b-PMMA/PMMA/toluene droplets dispersed in a sodium dodecyl sulfate aqueous solution. The morphology of the composite particles was affected by release rate of toluene, the molecular weight of PS-b-PMMA, droplet size, and polymer composition. ‘Onion-like’ multilayered composite particles were prepared from toluene droplets of PS-b-PMMA and of PS/PS-b-PMMA/PMMA, in which the weights of PS and PMMA were the same. The layer thicknesses of the latter multilayered composite particles increased with an increase in the amount of the homopolymers. PS-b-PMMA/PS composite particles had a sea-islands structure, in which PMMA domains were dispersed in a PS matrix. On the other hand, PS-b-PMMA/PMMA composite particles had a cylinder-like structure consisting of a PMMA matrix and PS domains.     

Compatibility studies of solution-blended poly(acrylonitrile)/poly(n-butyl methacrylate)

Poly(acrylonitrile) (PAN) was solution blended with poly(n-butyl methacrylate) (PnBMA) in various proportions. Compatibility in these blend systems was analyzed using ultrasound. The ultrasound velocity and attenuation results show that the two polymers formed a compatible blend. Viscosity and other derived parameters like free volume and internal pressure of the blends show that PAN form into an ideal blend with PnBMA in the compositions of 60 : 40 and 40 : 60. © 1994 John Wiley & Sons, Inc.     

Supermicron poly(butyl acrylate)/polystyrene core-shell latexes

Latex particles of up to 2 μm can be made by standard emulsion polymerization methods, but attempts at larger sizes usually results in a crop of smaller particles or coagulation of the latex. In this work, it is shown that use of an oil-soluble initiator (2,2′ azodiisobutyronitrile [AIBN]) provides a means by which large (6 μm diameter) polybutyl acrylate latex particles can be made by sequential core-shell polymerizations. It is suggested that the limited water solubility of AIBN decreases the formation of secondary particles and that the lower ionic strength of the water phase enhances stability of the latex compared to a conventional persulfate initiator. To further minimize formation of secondary particles, long reaction times and progressively larger proportions of seed latex are used in successive reactions. © 1992 John Wiley & Sons, Inc.     

Preparation of high solids content poly(n-butyl acrylate) latexes through miniemulsion polymerization

An approach to prepare high solids content latexes (> 50 wt %) is presented. The approach is based on a two-stage polymerization where in the first stage low-to-medium solids content seed latexes with a broad particle-size distribution (PSD) were prepared by semicontinuous miniemulsion polymerization. In the second polymerization stage, the solids contents of the latexes prepared in the previous step were increased to 60–70 wt % using relatively low emulsifier concentrations. The approach was used successfully to prepare fluid- and coagulum-free poly(n-butyl acrylate) latexes up to solids contents of 61 wt % using an emulsifier (sodium lauryl sulfate) concentration of 0.5 wt % based on a monomer. Nonfluid (pastelike) latexes having solids contents higher than 61 wt % were also prepared using this method. As a result, some guidelines related to the required particle-size distribution to produce fluid latexes of higher solids contents are also presented. © 1997 John Wiley & Sons, Inc. J Appl Polym Sci 64: 1797–1809, 1997     

Effect of initiator on morphology in poly(vinyl acetate)/polystyrene and poly(butyl acrylate)/polystyrene composite latexes

Summary A simple method of related sensitivity range to predict thermodynamic equilibrium morphology of a core-shell latex particle (J Appl Polym Sci. 2004, 92, 3144), is recently explored. The article proposed that it is necessary to classify core-shell latex systems as sensitivity and no-sensitivity by their equilibrium morphology sensitivity to initiator and emulsifier. As for the sensitivity system, the final morphology may change by adjusting initiator and emulsifier, whereas, for the no-sensitivity system, it is hard to change its final morphology in this way. Equilibrium morphologies in system poly(vinyl acetate) (PVAc)/polystyrene (PSt) and poly(butyl acrylate) (PBA)/ PSt composite latexes particles were observed by changing initiator. Composite latexes of the two systems were synthesized by two-stage semi-continuous emulsion polymerization. The types or/and concentration of initiator changed in two stages in which the oil-soluble initiator 2,2-azobis(isobutyronitrile) (AIBN) and the water-soluble initiator potassium persulfate (KPS) were used respectively, the concentration of which was 0.5% or 2% based on the weight of monomer. The results showed that the two systems had different characteristics. At different experiment conditions designed, the same equilibrium morphologies with PSt as core and PVAc as shell were obtained in system PVAc/PSt, whereas, three different equilibrium morphologies, core-shell, inverted core-shell and hemisphere, were obtained in system PBA/PSt. The equilibrium morphology in system PVAc/PSt is no-sensitive to initiator, and the equilibrium morphology in system PBA/PSt is sensitive to initiator.     

粒径可控的聚丙烯酸丁酯/聚甲基丙烯酸甲酯核壳乳液的制备及表征

采用种子乳液聚合法制备了聚丙烯酸丁酯(PBA)乳液,然后通过第二单体甲基丙烯酸甲酯的预溶胀法聚合制备了PBA/聚甲基丙烯酸甲酯(PMMA)乳液,用激光散射粒度仪和透射电子显微镜对乳液粒径和结构进行了表征.结果表明,当乳化剂十二烷基硫酸钠质量分数为丙烯酸丁酯的1.5%时,可制备粒径为53.6 nm且分布窄的PBA种子乳液;通过调整补加乳化剂、单体与种子乳液的用量,可制得粒径为53.6～443.8 nm的一系列单分散PBA乳液;PBA/PMMA乳液具有完善的核壳结构,且在核壳两相间存在着一个过渡层.     

Thermo-oxidative stability of poly(methyl methacrylate)/poly(methyl methacrylate)-grafted SiO2 nanocomposites

Thermo-oxidative stability of PMMA-grafted SiO₂ and PMMA/PMMA-grafted SiO₂ nanocomposites was investigated by conventional non-isothermal gravimetric technique. It was interesting to find that PMMA-grafted SiO₂ nanoparticles exhibited higher thermo-oxidative stability than that of PMMA. The apparent activation energy of PMMA-grafted SiO₂ nanoparticles increased with the grafting ratio of PMMA from SiO₂, which was estimated by Kissinger method. This indicates that the strong interactions existing between the grafted chains are responsible for the enhanced thermo-oxidative stability of PMMA-grafted SiO₂ nanoparticles. However, the grafting ratio of PMMA from SiO₂ in nanoparticles has only limited effect on the thermo-oxidative stability of PMMA/PMMA-grafted SiO₂ nanocomposites due to a much lower content of grafted PMMA in the nanoparticles relative to PMMA. The increased thermo-oxidative stability of PMMA/PMMA-grafted SiO₂ nanocomposites is possibly resulted from the increased SiO₂ content in the nanocomposites, in which the grafting ratio of PMMA in PMMA-grafted SiO₂ nanoparticles is kept almost as a constant. The glass transition temperature (T _g) of PMMA/PMMA-grafted SiO₂ nanocomposites is about 25 °C and is higher than that of PMMA. The grafting ratio of PMMA from SiO₂ in the nanoparticles has no qualitative effects on the T _g of the nanocomposites.     

Pyrolysis of poly(methyl methacrylate co ethyl acrylate)

An investigation of the behavior of poly(methyl methacrylate co ethyl acrylate) with a commercially available filament-type pyrolysis unit and gas chromatogaph was conducted. It has been hypothesized that the quantity of ethyl acrylate monomer produced under the conditions of the experiment is dependent upon the number of ethyl acrylate–methyl methacrylate bonds contained in the copolymer. These observations were made possible by a standardized samples-handling technique in which a uniformsize disk was pyrolyzed at a maximum pyrolysis temperature of 600°C. This enabled reproducible pyrolysis gas chromatograms to be obtained and permitted pyrolysis products of copolymers containing different ratios of ethyl acrylate and methyl methacrylate to be compared. An examination of sequence distribution data, obtained with the aid of a sequence distribution program for copolymers, showed sufficient agreement with the pyrolysis data to support the hypothesis. It has been demonstrated that pyrolysis gas chromatography may be applied to experimentally determine the sequence distribution of copolymers.     

Interfacial region of poly(n-butyl acrylate)/silicon oxide

Poly(n-butyl acrylate) (PnBA) and silica nanoparticle composites were cast from toluene solutions and investigated via differential scanning calorimetry (DSC), Fourier-transform infrared spectroscopy (FT-IR), and X-ray diffraction (XRD) analysis. The results suggested that the composites contained amorphous bulk and interfacial regions. The mobility of side chains at the interfaces between PnBA and the silica nanoparticles differed from the mobility of side chains in bulk PnBA. FT-IR analysis showed that the difference in mobility was due to interactions between the carbonyl groups in PnBA and the silica surfaces. These results indicated that PnBA main chains near interfaces with silicon oxide were separated by a smaller distance than main chains in the bulk polymer.     

Temperature-dependent interaction parameters of poly(methyl methacrylate)/poly(2-vinyl pyridine) and poly(methyl methacrylate)/poly(4-vinyl pyridine) pairs

Temperature-dependent interaction parameters (α) of poly(methyl methacrylate)/poly(2-vinyl pyridine) (PMMA/P2VP) pair and PMMA/poly(4-vinyl pyridine) (PMMA/P4VP) pair were obtained from the SAXS profiles at various temperatures, and curve fitting to the random phase approximation theory. For this purpose, symmetric P2VP-block-PMMA and P4VP-block-PMMA copolymers were synthesized anionically. The molecular weights of both block copolymers were controlled to exhibit the disordered state over the entire experimental temperatures. We found that the value of α for PMMA/P4VP was larger than PMMA/P2VP, similar to polystyrene (PS)/poly(vinyl pyridine) pairs. However, the difference between in α between PMMA/P2VP and PMMA/P4VP was much smaller than that between PS/P2VP and PS/P4VP. This might be attributed to the hydrophilic PMMA block compared with hydrophobic PS block. Finally, the order-to-disorder transition temperature for symmetric P2VP-block-PMMA copolymers was determined by small angle X-ray scattering and birefringence methods.     

Compatibilization of poly(methyl acrylate) with poly(methyl methacrylate) through charge transfer interactions

Summary Copolymers of methyl acrylate (MA) with an electron-donor comonomer (N-vinylcarbazole) (NVC) are mixed with copolymers of methyl methacrylate (MMA) with a electron-acceptor comonomer (2-(3,5-dinitrobenzoyl) oxyethyl methacrylate) (DNBM) such that 1:1 mol ratios of NVC:DNBM are present at all times. The blends obtained are phase separated up to an average of 27 mol% donor/acceptor structural unit in the copolymer. Above 27 mol% perturbation, poly(MA) and poly(MMA) become compatible.     

Stress cracking behaviour of poly(methyl methacrylate) and a poly(methyl methacrylate-ethyl acrylate) copolymer

Many organic fluids behave as stress cracking agents on polymers above a critical stress level, while remaining completely inert to the polymer below the critical stress. Because of this property, the proper selection of a stress cracking fluid and testing temperature can provide a non-destructive quality control test. Since many injection moulded parts will perform unacceptably when moulded with residual stresses above a certain level, this type of test is desirable. In this study, the effect of several organic fluids on the stress cracking behaviour of poly(methyl methacrylate) was studied. The experiments were conducted at two temperatures in order to generate a range of critical stress determining conditions. A homopolymer and copolymer of PMMA, having different molecular weight, were investigated and found to have significantly different responses to the stress cracking fluids.     

Interactions in poly(vinylidene fluoride)/poly(methyl methacrylate-co-ethyl methacrylate) blends

Summary The interaction parameters B for blends of poly(vinylidene fluoride) (PVDF) with poly(methyl methacrylate) (PMMA), poly(ethyl methacrylate) (PEMA) and five methyl methacrylate/ ethyl methacrylate copolymers (PMEMA) were determined by measurements of melting point depression of PVDF. The B values are negative, indicating an attractive intermolecular interaction. The intramolecular interaction parameter between MMA and EMA segments in PMEMA was found to be +3.25 cal/cm³, indicating a repulsive interaction between different monomer segments in the copolymer.     

Synthesis and characterization of butyl acrylate/methyl methacrylate/glycidyl methacrylate latexes

The butyl acrylate (BA)/methyl methacrylate (MMA), and glycidyl methacrylate (GMA) composite copolymer latex was synthesized by seeded emulsion polymerization technique taking poly(methyl methacrylate) (PMMA) latex as the seed. Four series of experiments were carried out by varying the ratio of BA : MMA (w/w) (i.e. 3.1 : 1, 2.3 : 1, 1.8 : 1, and 1.5 : 1) and in each series GMA content was varied from 1 to 5% (w/w). The structural properties of the copolymer were analyzed by FTIR, ¹H‐, and ¹³C‐NMR. Morphological characterization was carried out using transmission electron microscopy (TEM). In all the experiments, monomer conversion was ～99% and final copolymer composition was similar to that of feed composition. The incorporation of GMA into the copolymer chain was confirmed by ¹³C‐NMR. The glass transition temperature (T_g) of the copolymer latex obtained from the differential scanning calorimetry (DSC) curve was comparable to the values calculated theoretically. With increase in GMA content, particles having core‐shell morphology were obtained, and there was a decrease in the particle size as we go from 2–5% (w/w) of GMA. The adhesive strength of the latexes was found to be dependent on the monomer composition. With increase in BA : MMA ratio, the tackiness of the film increased while with its decrease the hardness of the film increased. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Study on soapless emulsion copolymerization methyl methacrylate and n-butyl acrylate

The soapless emulsion copolymerization of methyl methacrylate (MMA) and n-butyl acrylate (n-BuA) at four levels of monomer feed composition (f₁₀) was studied. Conversion (X), average particle diameter (D_p), molecular weight distribution (MWD), surface charge density, and glass transition temperature (T_g) of the copolymer as a function of reaction time (t) were measured. The copolymers obtained even at low conversion, except for the run of (f₁₀) = 90 wt. percent MMA, exhibit two T_gs in their DSC thermograms. Phase separation is found to occur in the latex particles during polymerization. The heterogeneous distribution of monomers in particles, in which a relatively rich MMA region exists in the shell and a relatively rich n-BuA region exists in the core of the particles, is assumed to arise from phase separation. The average copolymer composition and the fraction of the two domains are estimated. The polymerizatrion course and particle size growth follow the linear X vs. t² and D_p^3/2 vs. t relationships, respectively. Although the coagulation of particles happens after around 30 percent conversion, the polymerization behaviors, except for increasing rates, are not affected.     

Photocurrent in and miscibility of poly(N-vinylcarbazole)/poly(methyl methacrylate) blends

Summary Steady-state photocurrent in poly(N-vinylcarbazole)(PVCz) (26,48 wt%)/poly(methyl methacrylate)(PMMA) blends is for the first time measured. The PVCz(26,48 wt%)/PMMA blends showed almost the same carrier-generation efficiencies at electric fields higher than 1 × 10⁵ V · cm⁻¹. The results are explained by high miscibility of the PVCz(26,48 wt%)/PMMA blends, suggesting the existence of PVCz chains in continous PMMA-rich phase in the phase-separated structure. The miscibility is also evaluated by means of excimer fluorescence of PVCz in these blends and fluorescence microscopy. Received: 26 December 2000/Revised version: 16 January 2001/Accepted: 19 January 2001