Kinetic study on the poly(methyl methacrylate) seeded soapless emulsion polymerization of styrene. I. Experimental investigation

In this work, methyl methacrylate (MMA) and styrene (ST) were used as monomers in the first stage and second stage of polymerization, respectively, and potassium persulfate (K₂S₂O₈) was used as the initiator to synthesize the poly(methyl methacrylate)-polystyrene (PMMA/PS) composite latex by the method of two-stage soapless emulsion polymerization, i.e., PMMA seeded soapless emulsion polymerization of styrene. The morphology of the latex particles was observed by transmission electron microscopy (TEM). It showed that the composite latex particles had a core–shell structure. The particlesize distribution of the composite latex was very uniform. The kinetic data of seeded soapless emulsion polymerization showed that the square root of polymer yield (Wp)^1/2 was proportional to the reaction time in the earlier period of the reaction. The slope of the line of (Wp)^1/2 vs. reaction time was independent of the content of the seed, but proportional to 0.5 power of the initiator concentration. The gel effect was apparent after monomer droplets disappeared. A glassy effect was found in the latter period of the reaction. The number-average molecular weight of the polymers increased but the weight-average molecular weight of the polymers decreased with decrease of the MMA/ST weight ratio. The number- and weight-average molecular weight increased with decreasing the temperature significantly. © 1995 John Wiley & Sons, Inc.     

Preparation and morphological characterization of two- and three-component natural rubber-based latex particles

Different emulsion polymerization processes allowed variation in the microstructure of composite natural rubber (NR)-based latex particles. A prevulcanized and a not-crosslinked natural rubber latex were coated with a shell of crosslinked poly(methyl methacrylate) (PMMA) or polystyrene (PS). The bipolar redox initiating system tert-butyl hydroperoxide/tetraethylene pentamine promoted a core–shell arrangement. Furthermore, PS subinclusions were introduced into the NR core. The initiators used for the subinclusion synthesis were azobisisobutyronitrile at high temperature and a redox initiation system consisting of tert-butyl hydroperoxide/dimethylaniline at low temperature. The morphology of the resulting latex interpenetrating networks (IPN) was characterized by transmission electron micros-copy (TEM) and scanning electron microscopy (SEM). Different staining methods allowed us to increase the contrast between the NR phase and the secondary polymers in the composite latex particles. A semicontinuous feeding process decreased the PS subinclusions size by a factor of 6 in comparison with a batch reaction. Depending on the NR/styrene swelling ratio, the crosslinking degree, and the polymerization temperature used, distinct differences of the phase arrangement of polymers in the latex particles were revealed. © 1996 John Wiley & Sons, Inc.     

Morphology,thermal property,and mechanical property of core–shell latex polymers. I. Effect of heating and pressuring on PBA/PS linear composite polymer

In this work, butyl acrylate and styrene were used as monomers in the first stage and second stage of polymerization, respectively, and potassium persulfate (K₂S₂O₈) was used as the initiator to synthesize the poly(butyl acrylate)–polystyrene (PBA/PS) composite latex by the method of two-stage soapless emulsion polymerization. The morphology of the latex particles was observed by transmission electron microscopy (TEM), which showed that the composite latex particles had a core–shell structure. The particle-size distribution of the composite latex was very uniform. A thin layer of a PBA-graft-PS copolymer was formed in between the core (PBA) and shell (PS) regions, which thus increased the compatibility between the PBA and PS phases. The process of heating and pressuring influenced the morphology, mechanical properties, and thermal properties of the PBA/PS composite polymer. © 1998 John Wiley & Sons, Inc. J Appl Polym Sci 69: 13–23, 1998     

The characteristic properties of poly(methyl methacrylate)/polystyrene core‐shell composite polymer latex

In this study, the poly(methyl methacrylate/polystyrene (PMMA/PS) core‐shell composite latex was synthesized by the method of soapless seeded emulsion polymerization. The morphology of the PMMA/PS composite latex was core‐shell structure, with PMMA as the core and PS as the shell. The core‐shell morphology of the composite polymer latex was found to be thermally unstable. Under the effect of thermal annealing, the PS shell region first dispersed into the PMMA core region, and later separated out to the outside of the PMMA core region. This was explained on the basis of lowing interfacial tension between the PMMA and PS phases owing to the interpenetration layer. The interpenetration layer, which was located at the interface of the core and shell region, contained graft copolymer and entangled polymer chains. Both the graft copolymer and entangled polymer chains had the ability to lower the interfacial tension between the PMMA and PS phases. Also, the effect of thermal annealing on the morphology of commercial polymer/composite latex polymer blends was examined. The result showed that the core‐shell composite latex had the ability to enhance the compatibility of the components of polymer blends. The compatibilizing ability of the core‐shell composite latex was better than that of a random copolymer. Moreover, the effect of the amount of core‐shell composite latex on the morphology of the polymer blend was investigated. The polymer blends, which contained composite latex above 50% wt, showed the morphology of a double sea‐island structure. In addition, the composite latex was completely dissolved in solvent to destroy the core‐shell structure and release the entangled polymer chains, and then dried to form the entangled free composite polymer. The entangled free composite polymer had the ability to enhance the compatibility of the components of the polymer blend as usual. The weight ratio 3/7 commercial polymer/entangled free composite polymer blend showed the morphology of the phase inversion structure. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 88: 312–321, 2003     

Grafting behavior of n-butyl acrylate onto poly(butadiene-co-styrene) latexes

The radical-induced grafting of n-butyl acrylate (BA) onto poly(butadiene-co-styrene) [(P(Bd-S)] latexes during seeded emulsion polymerization was studied. This P(Bd-S)/PBA rubber/rubber core/shell latex system exhibited unique grafting behavior as compared to other extensively studied rubber/glass core/shell latex systems, such as poly(butadiene-co-styrene)/poly(methyl methacrylate) [P(Bd-S)/PMMA], poly(butadiene-co-styrene)/polystyrene [P(Bd-S)/PS] and poly(butadiene-co-styrene)/poly(acrylonitrile)[P(Bd-S)/PAN]. These composite latexes were characterized by the formation of a highly grafted/crosslinked P(Bd-S)/PBA interphase zone generated during the seeded emulsion polymerization process. Although both of the individual core and shell polymers studied were “soft” themselves, the resulting P(Bd-S)/PBA composite latex particles were found to be rather “hard.” The formation of the interphase zone was studied by using techniques such as solvent extraction, differential scanning calorimetry (DSC), and transmission electron microscopy (TEM). © 1997 John Wiley & Sons, Inc. J Appl Polym Sci 65:511–523, 1997     

Preparation and structure control of hollow polymer particles: Influence of seeded emulsion polymerization and alkalization treatment process

Hollow polymer latex particles containing a hydrophilic core were prepared by seeded emulsion polymerization with MAA/BA/MMA/St as comonomers, followed by stepwise alkalization treatment with ammonia. The size and morphology of composite latex particles was determined by TEM. The effects of the seeded emulsion polymerization conditions and alkalization treatment on the size and hollow structure of latex were investigated. The results showed that the optimum content of crosslinking agent in the shell polymers was about 0.5–1.0 wt %, emulsifier was about 0.8–1.1 wt %, and the core/shell weight ratio was 1/7. To obtain uniform hollow latex particles with large size, the starved feeding technique should be adopted in seeded emulsion polymerization, and the neutralization temperature should equal to the T_g of the shell polymer. Then, the obtained polymer particles under this condition had an excellent hollow structure. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Kinetics studies of two-stage soapless emulsion polymerization of butyl acrylate and methyl methacrylate

In this work, butyl acrylate (BA) and methyl methacrylate (MMA) were used as monomers and K₂S₂O₈ was used as the initiator to study the kinetics of two-stage soapless emulsion polymerization. The first stage of the reaction was to synthesize polyBA (PBA) seeds, and the second stage of the reaction was a seeded polymerization of MMA. The results showed that an increase of initiator concentration would increase the rate of polymerization and the number of polymer particles, but would decrease the size of the polymer particles and the weight-average molecular weight of the polymers. On the other hand, a decrease of the weight ratio of BA/MMA caused a decrease in the reaction rate and the weight-average molecular weight of the polymers in the second stage of the reaction. The morphology of emulsion particles was observed from transmission election microscopy (TEM). The polymer particles were very uniform in size and showed coreshell morphology with PBA as a core and poly MMA (PMMA) as a shell. © 1994 John Wiley & Sons, Inc.     

Polymer latex containing carboxylic acid functional groups. I. Synthesis of polymer latex from MMA and AA

The polymer latex of poly(MMA‐AA) was synthesized using two techniques: soapless seeded emulsion polymerization, and the soapless emulsion copolymerization technique. The reaction kinetics, morphology, composition, and size of latex particles, as well as the structure using thin‐layer chromatographic separation techniques, glass transition temperature (T_g), and molecular weight of polymer products, were studied under different experimental conditions. The reaction of the hydrophilic AA monomer took place in two places—on or in the latex particles, and in the water phase. Therefore, the polymer latex, whose size is very small and uniform, dispersed uniformly all over the PAA continuous phase. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 74: 3111–3120, 1999     

聚丙烯酸酯无皂核壳乳液聚合反应的研究

采用无乳液聚合技术，合成了PBA／PMMA核壳结构的复合乳液，研究齐聚物用量及配比、温度，DDM对齐聚物聚合反应速率的影响，以及引发剂浓度，齐聚物浓度等因素对核壳乳液聚合速率的影响。     

Particle morphology and NMR structure of polymethylmethacrylate/polystyrene emulsifier‐free core–shell cationic latices in the presence of DBMEA

In the absence of emulsifier, we prepared stable emulsifier‐free polymethylmethacrylate/polystyrene (PMMA/PSt) copolymer latex by batch method with comonomer N,N‐dimethyl, N‐butyl, N‐methacryloloxylethyl ammonium bromide (DBMEA) by using A1BN as initiator. The size distribution of the latex particles was very narrow and the copolymer particles were spherical and very uniform. Under the same recipe and polymerization conditions, PMMA/PSt and PSt/PMMA composite polymer particle latices were prepared by a semicontinuous emulsifier‐free seeded emulsion polymerization method. The sizes and size distributions of composite latex particles were determined both by quasi‐elastic light scattering and transmission electron microscopy (TEM). The effects of feeding manner and staining agents on the morphologies of the composite particles were studied. The results were as follows: the latex particles were dyed with pH 2.0 phosphotungestic acid solution and with uranyl acetate solution, respectively, revealing that the morphologies of the composite latex particles were obviously core–shell structures. The core–shell polymer structure of PMMA/PSt was also studied by ¹H, ¹³C, 2D NMR, and distortionless enhancement by polarization transfer, or DEPT, spectroscopy. Results showed that PMMA/PSt polymers are composed of PSt homopolymer, PMMA homopolymer, and PMMA‐g‐PSt graft copolymers; results by NMR are consistent with TEM results. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 97: 1681–1687, 2005     

Study on emulsion and suspension in situ polymerization

A novel and simple method of emulsion and suspension in situ polymerization was designed for preparing a composite of polystyrene containing core–shell emulsion particles. The advantage of this method was that it did not need a complex process, such as emulsion breaking, washing, drying, and so on, during transforming from emulsion polymerization to suspension polymerization. First, the core–shell particles of poly(styrene/bisphenol A dimethyl methacrylate)/polystyrene [P(St/BPADA)/PS] with crosslinking structure were synthesized by emulsion polymerization. Then the latex was broken with electrolyte dripping and the emulsion particles became swollen and transformed into the monomer in the suspension polymerization system. Thus the emulsion and suspension in situ polymerization could be carried out successfully. The mechanism of the process was investigated in detail. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 95: 404–412, 2005     

Study on the synthesis of poly(methyl methacrylate)–poly(methacrylic acid) composite latex and their humidity sensitive properties

The composite latex particles of poly(methyl methacrylate)–poly(methacrylic acid) [poly(MMA–MAA)] were synthesized through either soapless seeded emulsion polymerization or a soapless emulsion copolymerization technique. The reaction kinetics, morphology, and size of latex particles, composition, glass transition temperature (T_g), and molecular weight of polymer products were studied under different experimental conditions. Moreover, this work also focused on the humidity‐sensitive properties of the polymer films fabricated by melting under the temperature of 200°C and followed by chemical modification with aqueous solution of NaOH. It is confirmed that there exists both an optimum ratio of hydrophilic to hydrophobic monomers and the initial structure of the latex particle to provide the humidity‐sensitive polyelectrolyte film with excellent water resistivity and good sensitivity to humidity. Besides, little hysteresis and quick response were observed. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 71: 47–57, 1999     

The diacetone acrylamide crosslinking reaction and its control of core‐shell polyacrylate latices at ambient temperature

Self crosslinkable core‐shell polyacrylate latices (PAs) cured at ambient temperature were synthesized by semicontinuous‐seeded emulsion polymerization with diacetone acrylamide (DAAM) and adipic dihydrazide (ADH) as crosslinkable monomers. The influences of DAAM monomer mass content, neutralizer, and curing temperature on the properties of self crosslinkable core‐shell latices and the keto‐hydrazide crosslinking were discussed. The spectroscopic techniques such as Fourier transform infrared spectroscopy (FTIR), differential scanning calorimeter (DSC), atomic force microscopy (AFM), transmission electron microscopy (TEM), and contact angle instruments were used to determine the structure and properties of PAs. The water evaporating rate during the film‐forming process of self crosslinkable core‐shell latices was also investigated. FTIR analyses demonstrate that the keto‐hydrazide crosslinking reaction does not occur in the latex environment but occurs at ambient temperature with the evaporation of water during the film‐forming process. The results of DSC show that the core‐shell crosslinkable PAs have two glass transition temperatures (T_g), and T_gs of crosslinked film are higher than that of non crosslinked fim. Moreover, the keto‐hydrazide reaction is found to be acid catalyzed and favored by the loss of water and the simultaneous decrease in pH arising from the evaporation of ammonia or amines during film‐forming process. Hence, in the volatile ammonia or amines neutralized latices, the latex pH value adjusted to 7–8, which not only ensure the crosslinkable latex with good storage stability but also obtain a coating film with excellent performances by introducing the keto‐hydrazine crosslinking reaction. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

新型核-壳结构丙烯酸酯乳胶涂料

采用无皂种子乳液聚合合成出聚甲基丙烯酸甲酯（ＰＭＭＡ）为核,聚丙烯酸正丁酯（Ｐｎ－ＢＡ）为壳的复合乳液,并以此乳液为基材配制出性能优良的建筑外用乳胶涂料。研究了单体配比、增稠剂用量、ｐＨ值等因素对涂料性能的影响。     

Core–shell particles to toughen epoxy resins. I. Preparation and characterization of core–shell particles

A two-stage, multistep soapless emulsion polymerization was employed to prepare various sizes of reactive core–shell particles (CSPs) with butyl acrylate (BA) as the core and methyl methacrylate (MMA) copolymerizing with various concentrations of glycidyl methacrylate (GMA) as the shell. Ethylene glycol dimethacrylate (EGDMA) was used to crosslink either the core or shell. The number of epoxy groups in a particle of the prepared CSP measured by chemical titration was close to the calculated value based on the assumption that the added GMA participated in the entire polymerization unless it was higher than 29 mol %. Similar results were also found for their solid-state ^13C-NMR spectroscopy. The MMA/GMA copolymerized and EGDMA-crosslinked shell of the CSP had a maximum glass transition temperature (T_g) of 140°C, which was decreased with the content of GMA at a rate of −1°C/mol %. However, the shell without crosslinking had a maximum T_g of 127°C, which decreased at a rate of −0.83°C/mol %. The T_g of the interphasial region between the core and shell was 65°C, which was invariant with the design variables. The T_g of the BA core was −43°C, but it could be increased to −35°C by crosslinking with EGDMA. The T_g values of the core and shell were also invariant with the size of the CSP. © 1998 John Wiley & Sons, Inc. J Appl Polym Sci 69: 2069–2078, 1998     

Synthesis and characteristics of poly(methyl methacrylate-methacrylic acid-3,3-(trimethoxysilyl) propyl methacrylate) hollow latex particles and their application to drug carriers

In this study, the hollow latex particle was synthesized by three processes. The first process was to synthesize the poly(methyl methacrylate-co-methacrylic acid) (poly(MMA-MAA)) copolymer latex particles by the method of soapless emulsion polymerization. Following the first process, the second process was to polymerize MMA, MAA, 3,3-(trimethoxysilyl) propyl methacrylate (MPS), and ethylene glycol dimethacrylate in the presence of poly(MMA-MAA) latex particles to form the linear poly(MMA-MAA)/crosslinking poly(MMA-MAA-MPS) core–shell latex particles. In the third process, the core–shell latex particles were heated in the presence of ammonia to form the poly(MMA-MAA-MPS) hollow latex particles. A sufficient heating time and high-heating temperature were necessary for the ammonia to dissolve the linear poly(MMA-MAA) core to form a perfect hollow structure. The crosslinking poly(MMA-MAA-MPS) shell was a barrier for the ammonia to diffuse into the latex particles so that the latex particle with the high-crosslinking shell showed an imperfect hollow structure. Besides, the hollow poly(MMA-MAA-MPS) latex particles reacted with ZnO nanoparticles, which were synthesized by a traditional sol-gel method, to form the polymer/inorganic poly(MMA-MAA-MPS)/ZnO composite hollow latex particles. With the increase of crosslinking degree would increase the amount of ZnO bonding. Moreover, the poly(MMA-MAA-MPS) hollow latex particles were used as carriers to load with the model drug, caffeine. The release of caffeine from poly(MMA-MAA-MPS) hollow latex particles was investigated.     

Preparation and properties of polydimethylsiloxane/polyacrylate composite latex initiated by 60Co γ‐ray irradiation

In this study, polydimethylsiloxane (PDMS)/polyacrylate composite polymer latex was synthesized via polymerization of the acrylate monomer in the presence of vinyl‐containing PDMS seeded latex. The polymerization was initiated by ⁶⁰Co γ‐ray irradiation. The morphology of the PDMS/polyacrylate composite polymer latex was a core–shell structure with PDMS as the core and polyacrylate as the shell. There was an interpenetration layer between the PDMS core and the polyacrylate shell. The composition of the vinyl‐containing PDMS and the PDMS/polyacrylate composite latex were investigated with NMR and Fourier transform infrared spectroscopy, respectively. The effect of irradiation dose on the seeded emulsion polymerization conversion is discussed. Finally, the mechanical properties of latex film, such as water‐absorption ratio, tensile strength, pendulum hardness, and heat‐decomposed temperature, were tested. The results showed that the mechanical properties of the PDMS/polyacrylate film were remarkably improved when compared to the polyacrylate film. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 88: 2732–2736, 2003     

Fluorine containing self‐crosslinking acrylic latexes with reduced flammability and their application as polymer binders for heterogeneous cation‐exchange membranes

In this study, self‐crosslinking core–shell latexes comprising copolymerized perfluorethyl groups and a novel flame retardant based on phosphazene derivative were prepared by the semi‐continuous non‐seeded emulsion polymerization of 2,2,2‐trifluorethyl methacrylate, methyl methacrylate, butyl acrylate, methacrylic acid, and hexaallylamino‐cyclo‐triphosphazene as main monomers. For interfacial crosslinking, diacetone acrylamide was copolymerized into the shell layer of latex particles to provide sites for subsequent reaction with adipic acid dihydrazide. The heterogeneous cation‐exchange membranes were obtained by dispersing commercial strong acid cation‐exchange resin powder in the latex binder and casting the mixture followed by keto‐hydrazide crosslinking reaction. It was found that the increased concentration of fluorine atoms and phosphazene units in the macromolecular structure of interfacially crosslinked emulsion polymers resulted in a significant enhancement of their flame resistance and shape stability in aqueous environment. Moreover, the easily prepared heterogeneous cation‐exchange membranes based on latexes with higher amounts of fluorine and phosphazene units were shown to exhibit satisfactory physicochemical and electrochemical properties. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 45467.     

Synthesis of ambient temperature self-crosslinking VTES-based core–shell polyacrylate emulsion via modified micro-emulsion polymerization process

Modified micro-emulsion polymerization was successfully used to synthesize a kind of ambient temperature self-crosslinking core–shell emulsion, consisting of polyacrylate core and vinyltriethoxysilane (VTES) modified polyacrylate shell, by varying the ratio of soft monomer (BA) and hard monomer (MMA) which is different in the core and shell. The emulsion and its film formed at ambient temperature were characterized by attenuated total reflectance-fourier transform infrared spectroscopy (ATR-FTIR), transmission electron microscopy (TEM), differential scanning calorimetry (DSC), and thermogravimetric analysis (TGA). Core–shell structure was clearly shown in TEM micrographs, and two distinct glass transition temperatures (T _g) were confirmed by DSC analysis. Lower T _g of core phase analyzed by DSC and self-crosslinking properties of VTES characterized by crosslinking degree cause latex particles form continuous film at ambient temperature. Thermal and mechanical properties and the surface properties of the latex films were also investigated. Results showed that the core–shell latex films containing 5 and 7.5 % VTES exhibited higher thermal stability, better mechanical properties, higher contact angle, and water resistance compared with pure polyacrylate film.     

Attapulgite@polymer particles with double‐layer polymer shell via soapless seeded emulsion polymerization

Attapulgite needle encapsulated with double‐layer polymer shell (ATP@DP) were prepared by the soapless seeded emulsion polymerization of the second monomer styrene in the dispersion of the attapulgite needle encapsulated with poly(methyl methacrylate) (ATP@PMMA), which was also conducted by the soapless seeded emulsion polymerization of the first monomer methyl methacrylate with the cetyltrimethylammonium bromide (CTAB) modified attapulgite needle (org‐ATP) as seeds. The different morphologies of ATP, ATP@PMMA particles, and ATP@DP particles were characterized by transmission electron microscopy, and the encapsulation mechanism was also discussed. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008