城市污水脱氮除磷SBR在线控制系统研究

SBR采用进水—厌氧—好氧—缺氧—好氧—沉淀—出水的运行方式处理城市污水。反应器装备有DO、ORP和pH等在线检测传感器。DO、ORP和pH变化的一些特征点可以用来判断和控制SBR中污水脱氮除磷过程的各个步骤。这包括:厌氧时,ORP和pH的转折点对应磷的释放;一次好氧时,DO、ORP的氨肘和pH的氨谷对应硝化结束;缺氧时,ORP的硝酸盐膝和pH的硝酸盐峰对应反硝化结束;二次好氧时,DO、ORP碳肘对应剩余碳的氧化结束,pH的转折点对应聚磷结束。控制系统能进行全自动运行来完成污水的脱氮除磷。     

Feasibility of controlling nitrification in predenitrification plants using DO, pH and ORP sensors.

Experimental studies were carried out on a bench-scale nitrogen removal system with a predenitrification configuration to gain insights into the spatial and temporal variations of DO, pH and ORP in such systems. It is demonstrated that these signals correlate strongly with the operational states of the system, and could therefore be used as system performance indicators. The DO concentration in the first aerobic zone, when receiving constant aeration, and the net pH change between the last and first aerobic zones display strong correlations with the influent ammonia concentration for the domestic wastewater used in this study. The pH profile along the aerobic zones gives good indication on the extent of nitrification. The experimental results also showed a good correlation between ORP values in the last aerobic zone and effluent ammonia and nitrate concentrations, provided that DO in this zone is controlled at a constant level. These results suggest that the DO, pH and ORP sensors could potentially be used as alternatives to the on-line nutrient sensors for the control of continuous systems. An idea of using a fuzzy inference system to make an integrated use of these signals for on-line aeration control is presented and demonstrated on the bench-scale system with promising results. The use of these sensors has to date only been demonstrated in intermittent systems, such as sequencing batch reactor systems.     

Nitrogen removal from pharmaceutical manufacturing wastewater via nitrite and the process optimization with on-line control.

In this study, laboratory scale experiments were conducted to investigate the nitrogen removal from pharmaceutical manufacturing wastewater. The results indicate that by selective inhibition of free ammonia on oxidizers, nitrogen removal can be achieved by nitritation and denitritation process. The nitrite ratio was above 98% in the aerobic stage and the nitrogen removal efficiency was about 99%. The complete ammonia removal corresponded exactly to the "Ammonia Valley" in the pH versus time graphic and the anoxic reaction was completed when the "Nitrite Knee" appeared in the ORP versus time graphic. Optimization of the SBR cycle by step-feed and on-line control with pH and ORP strategy allowed the carbon and energy saving. The easy operation and the low cost make the SBR system an interesting option for the biological nitrogen removal from the pharmaceutical manufacturing wastewater.     

Automatic control strategy for biological nitrogen removal of low C/N wastewater in a sequencing batch reactor.

To establish an automatic control system of external carbon addition in biological nitrogen removal, a bench-scale sequencing batch reactor with real-time control strategy was designed in this study. An oxidation-reduction potential (ORP) profile was used for automatic control of external carbon addition. The mean removal efficiency of total organic carbon was over 98%. Complete denitrification in an anoxic phase and complete denitrification and nitrification in anoxic and oxic phases were accomplished, respectively, because the oxic and anoxic periods were also appropriately controlled with ORP and pH profiles, respectively. Mean removal efficiency of total nitrogen was over 95%. When concentration of influent wastewater was changed, volume of additional carbon was automatically changed with the influent fluctuation, and flexible hydraulic retention time was achieved in this system.     

Controlling the nitrite:ammonium ratio in a SHARON reactor in view of its coupling with an Anammox process.

The combined SHARON-Anammox process for treating wastewater streams with high ammonia load is the focus of this paper. In particular, partial nitritation in the SHARON reactor should be performed to such an extent that a nitrite:ammonium ratio is generated which is optimal for full conversion in an Anammox process. In the simulation studies performed in this contribution, the nitrite:ammonium ratio produced in a SHARON process with fixed volume, as well as its effect on the subsequent Anammox process, is examined for realistic influent conditions and considering both direct and indirect pH effects on the SHARON process. Several possible operating modes for the SHARON reactor, differing in control strategies for O2, pH and the produced nitrite:ammonium ratio and based on regulating the air flow rate and/or acid/base addition, are systematically evaluated. The results are quantified through an operating cost index. Best results are obtained by means of cascade feedback control of the SHARON effluent nitrite:ammonium ratio through setting an O2 set-point that is tracked by adjusting the air flow rate, combined with single loop pH control through acid/base addition.     

低碳城市污水反硝化除磷若干影响因素的试验研究

广州地区城市污水碳量严重偏低、碳氮磷比例失调,其同步脱氮除磷一直是个难题,为此以SBR法进行反硝化除磷影响因素的试验研究.试验表明:缺氧段硝酸盐负荷决定反硝化吸磷效果,在硝酸盐足量情况下,缺氧除磷率达到99.4%.通过对ORP与pH的在线监测发现,ORP无法作为缺氧吸磷过程的控制参数,pH可以指示缺氧吸磷情况.以亚硝酸盐氮作为电子受体研究发现,15 mg/L以下的亚硝酸盐氮可以作为电子受体进行吸磷作用,当亚硝酸盐氮浓度达到23.8 mg/L时,反硝化吸磷受到了明显的抑制;厌氧初始pH在6～8变化时,厌氧释磷量随着pH的升高而增加,pH变化只影响厌氧释磷量,不影响释磷速率.缺氧初始pH降到6时,反硝化吸磷效果变差,缺氧段pH偏碱性条件下,反硝化除磷仍能够稳定进行.     

Coupling the SHARON process with anammox: model-based scenario analysis with focus on operating costs.

The combined SHARON-Anammox process for treating wastewater streams with high ammonia concentration is discussed. Partial nitritation in the SHARON reactor should be performed to such an extent that an Anammox-optimal nitrite:ammonium ratio is generated. The SHARON process is typically applied to sludge digestion rejection water in order to relieve the ammonium load recycled to the main plant. A simulation study for realistic influent conditions on a SHARON reactor with a fixed volume and operated with constant air flow rate reveals that the actual nitrite:ammonium ratio might deviate significantly from the ideal ratio and might endanger operation of the subsequent Anammox reactor. It is further examined how the nitrite:ammonium ratio might be optimized. A cascade pH control strategy and a cascade O2 control strategy are tested. Simulation results are presented and the performance of the different strategies is assessed and quantified in an economic way by means of an operating cost index. Best results are obtained by means of cascade feedback control of the SHARON effluent nitrite:ammonium ratio through setting an O2-set-point that is tracked by adjusting the air flow rate.     

Automatic control of external carbon source addition for nitrogen removal in sewage with low C/N ratios.

For cost-effective nitrogen removal from sewage with low C/N ratios, an automatic control system for the addition of external carbon based on oxidation-reduction potential (ORP) data in an anoxic reactor has been developed. In this study, it was carried out with a pilot-scale modified Bardenpho process. This consisted of anoxic1, aerobic1, anoxic2 and aerobic2 stages with an external recycle ratio of 150% (Q/Qinf), and a media packing ratio of 2.4%-2.9% (v/v) in the aerobic reactor. As a result of applying the automatic control system for the minimization of the external carbon source dosage, the dosage was decreased by about 20%. This estimate was based on ORP compared with a stable dosage of 75 mg/L based on the C/NOx-N ratio of the anoxic influent. It was necessary that the ORP set-value be regulated from -120 mV to -80 mV because influent NH4+-N concentration varied from 12 to 15 mg/L due to rainfall. Correspondingly, the demanded dosages were decreased. Drift of the the real-time value in control system was more stable after changing the ORP set-value from -120 mV to -80 mV.     

The effect of nitrite on aerobic phosphate uptake and denitrifying activity of phosphate-accumulating organisms.

An anaerobic/aerobic/anoxic/aerobic sequencing batch reactor (SBR) was operated with municipal wastewater to investigate the effect of nitrite on biological phosphorus removal (BPR). When nitrite accumulated, aerobic phosphate uptake activity significantly decreased and, in case of hard exposure to nitrite, BPR severely deteriorated. The interesting observation was that the relative anoxic activity of phosphate accumulating organisms (PAOs) increased after nitrite exposure. Moreover batch tests of aerobic phosphate uptake in the presence/absence of nitrite indicated that PAOs with the higher relative anoxic activity are less sensitive to nitrite exposure. From these results, we concluded that BPR is sensitive to nitrite exposure, but BPR containing PAOs with the higher relative anoxic activity is possibly more stable against nitrite than BPR containing PAOs with the lower relative anoxic activity.     

In-situ characterization of microbial community in an A/O submerged membrane bioreactor with nitrogen removal.

The bacterial community involved in removing nitrogen from sewage and their preferred DO environment within an anoxic/oxic membrane bioreactor (A/O MBR) was investigated. A continuously operated laboratory-scale A/O MBR was maintained for 360 d. At a sludge age of 150 d and a C/N ratio of 3.5, the system was capable of removing 88% of the influent nitrogen from raw wastewater through typical nitrogen removal transformations (i.e. aerobic ammonia oxidation and anoxic nitrate reduction). Characterization of the A/O MBR bacterial community was carried out using fluorescence in situ hybridization (FISH) techniques. FISH results further showed that Nitrosospira spp. and Nitrospira spp. were the predominant groups of ammonia and nitrite oxidizing group, respectively. They constituted up to 11% and 6% of eubacteria at DO below 0.05 mg/l (low DO), respectively, and about 14% and 9% of eubacteria at DO between 2-5 mg/l (sufficient DO), respectively, indicating preference of nitrifiers for a higher DO environment. Generally low counts of the genus Paracoccus were detected while negative results were observed for Paracoccus denitrificans, Alcaligenes spp, and Pseudomonas stutzeri under the low and sufficient DO environments. The overall results indicate that Nitrosospira spp., Nitrospira spp. and members of Paracoccus spp. can be metabolically functional in nitrogen removal in the laboratory-scale A/O MBR system.     

An on-line optimisation of a SBR cycle for carbon and nitrogen removal based on on-line pH and Our: the role of dissolved oxygen control.

A pilot plant sequencing batch reactor (SBR) was applied in a wastewater treatment plant treating urban wastewater focused on carbon and nitrogen removal. From an initial predefined step-feed cycle definition, the evolution of the on-line monitored pH and calculated oxygen uptake rate (OUR) were analysed in terms of knowledge extraction. First, the aerobic phases of the SBR cycle were operated using an On/Off dissolved oxygen (DO) control strategy that concluded with a sinusoidal pH profile that made detecting the "ammonia valley" difficult. After changing to fuzzy logic control of the dissolved oxygen and by adding an air flow meter to the pilot plant, the pH evolution and on-line calculated OUR showed a clearer trend during the aerobic phases. Finally, a proposed algorithm for adjusting the aerobic phases of the SBR for carbon and ammonia removal is presented and discussed.     

Operation of a SHARON nitritation reactor: practical implications from a theoretical study.

This contribution deals with the behaviour of a SHARON reactor for nitrogen removal from wastewater streams with high ammonium concentrations. A system analysis is performed on a two-step nitrification model, describing the behaviour of such a reactor. Steady states are identified through direct calculation using a canonical state space model representation. Practical operation of a SHARON reactor aims at reaching ammonium conversion to nitrite only (nitritation), while suppressing further conversion to nitrate. It is shown how this desired behaviour can be obtained by setting the dilution rate dependent on the influent ammonium concentration. The impact of microbial growth characteristics on the suitable operating region is examined, as well as the effect of reactor temperature and pH. Advice is given for robust reactor design and operation.     

Post-treatment of a slaughterhouse wastewater: stability of the microbial community of a sequencing batch reactor operated under oxygen limited conditions.

Slaughterhouse wastewater is a complex effluent with an important content of organic nitrogen. After an anaerobic treatment where most of the organic matter is removed, the nitrogen, remains as ammonium and post-treatment of the effluent is necessary. Sequencing batch reactor (SBR) technology has been developed to completely remove nitrogen in one single reactor combining aerobic and anoxic stages. Under oxygen limited conditions only nitrite is produced with concomitant energy saving. The stability and diversity of the microbial community from a nitrifying denitrifying SBR operated under oxygen limited conditions were studied using molecular and respirometric methods. The AOB (ammonia oxidizing bacteria) community was relatively stable Nitrosomonas being the dominant genera although Nitrosospira and Nitrosococcus were detected in low proportions. Nitrite oxidizing bacteria were out competed during the operation under oxygen-limited conditions. After an increase of the DO in the reactor Nitrobacter spp were detected suggesting that they remained in the system. Changes in the AOB and denitrifying communities were observed after the DO increase. Sedimentation problems were detected during operation, this could be related to the predominance of Thauera spp detected by FISH and T-RFLP.     

Full-cyclic control strategy of SBR for nitrogen removal in strong wastewater using common sensors.

A full-cyclic automatic control strategy for sequencing batch reactors (SBR) was proposed using only common sensors such as ORP, DO and pH. The main objective was to develop a generally applicable and robust control strategy. To accomplish this, various control schemes found in the literature or suggested by authors were examined at diverse ammonia loads and SCOD/NH4(+)-N ratios. Advantages and constraints of each scheme were discussed and compared. Ammonia load was estimated with DO lag time during the aerobic stage, and then the influent pump was manipulated to meet the desired load at the next anoxic stage. A partial denitrification scheme was chosen for the anoxic stage period control, to save anoxic time and external carbon. For external carbon dosage control, intermittent feeding at each anoxic stage was concluded to be a suitable scheme. The anoxic stage period could be successfully controlled by the combination of pH increase and DO increase. Every suggested control scheme was incorporated into a full-cyclic control strategy and tested at 0.02, 0.035, 0.08 kg NH4(+)-N/m3/sub-cycle. From the results, it is expected to perform unmanned automatic SBR operation with this strategy.     

Titrimetric monitoring of a completely autotrophic nitrogen removal process.

Fully autotrophic nitrogen removal processes, such as the combined SHARON-Anammox process, help to improve the sustainability of wastewater treatment. Successful operation of such a completely autotrophic system is, among others, based on the strict control of the SHARON reactor in order to produce an Anammox-suited influent with a 1:1 ammonium:nitrite ratio. The high quality and high frequency measurements provided by a titrimetric set-up measuring the total ammonium (TAN) and total nitrite (TNO2) concentrations facilitate this control considerably. In this study, the use of a titrimetric set-up for monitoring the combined SHARON-Anammox process is investigated. The technique that interprets on-line collected titration curves was applied to a lab-scale system. Comparison with classic colorimetric results gave statistically indistinguishable results for TAN and TNO2 concentrations in the SHARON reactor. In the Anammox reactor, only TAN could be determined by the investigated method due to the very low TNO2 concentrations. Phosphate, a potential inhibitor of the Anammox process, is available as an additional measurement in the effluent of the SHARON reactor. Three measurements are thus combined in one single instrument. The proposed measuring technique holds different advantages over the other TAN and TNO2 measurement techniques such as on-site availability, easy automation, the absence of the need for high dilutions and cost reduction.     

Biological nitrogen removal in SBR bypassing nitrate generation accomplished by chlorination and aeration time control.

A novel control strategy for biological nitrogen removal with high nitrite built-up through chlorine dosage was studied. In the biological nitrogen removal process operated in a bench-scale sequencing batch reactor, dose of chlorine of 0.2 mg/l in the form of sodium hypochlorite was applied after the COD was depleted. The aerobic phase switched to an anoxic phase shortly after the ammonium was completely biotically oxidized. Nitrite accumulation was stably achieved which was attributed to the chlorination and the lag-time of nitrification. With the time control, stable 100% conversion of nitrite could also be sustained even under the absence of chlorine for at least 20 days. The nitrite oxidizer should have been killed rather than been suppressed in this study. For engineering applications, the advantages of the nitrification/denitrification via nitrite can compensate the cost of chlorine dosage. Combined with the aeration time control, it is feasible to apply chlorination in a biological nitrogen removal process in SBRs.     

SHARON process evaluated for improved wastewater treatment plant nitrogen effluent quality.

New stricter nitrogen effluent standards and increasing influent loads require existing wastewater treatment plans (WWTPs) to extend or optimize. At WWTPs with limited aeration capacity, limited denitrification capacity or shortage of aerobic sludge age, implementation of SHARON to improve nitrogen effluent quality can be a solution. SHARON is a compact, sustainable and cost-effective biological process for treatment of nitrogen-rich rejection waters. At WWTP Rotterdam-Dokhaven and WWTP Utrecht a SHARON has been in operation for several years. For both WWTPs the effect of SHARON on the nitrogen effluent quality has been evaluated. WWTP Rotterdam-Dokhaven has limited aeration capacity. By implementation of SHARON, the ammonia load of the effluent was reduced by 50%. WWTP Utrecht had limited denitrification capacity. The implementation of SHARON improved the effluent nitrate load by 40%. The overall TN removal efficiency increased from 65% to over 75% and strict nitrogen effluents standards (TN = 10 mg N/l) could be reached. Through modelling and supported by full scale practice it has been shown that by implementation of SHARON in combination with enhanced influent pre-treatment, the aerobic sludge age can be extended to maintain total nitrogen removal at lower temperatures.     

Nitrogen removal in an upflow sludge blanket (USB) reactor combined by aerobic biofiltration systems.

A new nitrogen removal process (up-flow sludge blanket and aerobic filter, USB-AF) was proposed and tested with real sewage. In the USB reactor, the larger part of influent organic and nitrogen matters were removed, and ammonia was effectively oxidized in the subsequent aerobic filter. The role of the aerobic filter was to convert ammonia into nitrate, an electron acceptor that could convert soluble organic matters into volatile suspended solid (VSS) in the USB. The accumulated as well as influent VSS in the USB was finally degraded to fermented products that were another good carbon source for denitrification. Total COD, settleable COD and soluble COD in the raw sewage were 325, 80 and 140 mg/l, respectively. Most unsettleable COD as well as some SCOD in the influent was successfully removed in the USB. TCOD removal in the anoxic filter was by denitrification with the recycled nitrate. Low COD input to the aerobic filter could increase nitrification efficiency, reduce the start-up period and save the aeration energy in the USB-AF system. About 95% of ammonia was nitrified in the aerobic filter with no relation to the influent ammonia concentration. Denitrification efficiency of the recycled nitrate in the anoxic filter was about 85, 83, and 72% at recycle ratios of 100, 200, and 300%, respectively. T-N removal efficiency was 70% at recycle ratio of 300%.     

Achieving and maintaining of short-cut nitrification in a cyclic activated sludge system

A lab-scale Cyclic Activated Sludge Technology (CAST) system was operated more than 5 months to evaluate the effects of the operation mode on nitrogen removal performance and investigate a feasible method for achieving short-cut nitrification in the system. Results showed that nitrogen was removed by conventional biological nitrification and denitrification in traditional operation mode (fill/aeration 2 h, settle 1 h, decant 1 h), whereas short-cut nitrification and denitrification was the main nitrogen removal pathway in modified operation mode and the nitrogen removal performance was enhanced. Short-cut nitrification was successfully achieved in CAST system at 17 ± 1 °C by adjusting operation conditions and the average total nitrogen removal efficiency increased by 11.4% compared to traditional mode. It was assumed that low dissolved oxygen (<1.0 mg/L) limitation combined with free ammonia (0.28-0.34 mg/L) inhibition on nitrite-oxidizing bacteria caused nitrite accumulation in modified mode. During maintaining period of short-cut nitrification, preset aeration time enhanced ammonium-oxidizing bacteria dominance. It was also found that low DO could result in overgrowth of filamentous microorganisms and poor sludge settleability. The pH variation could provide effective information for controlling aeration duration in modified mode. However, no evident breakpoint appeared on pH and DO profiles in traditional mode.     

A two-sludge system for simultaneous biological C, N and P removal via the nitrite pathway

Nitrogen removal via the nitrite pathway results in significant savings in both aeration costs and COD requirements for denitrification when compared to the conventional biological nitrogen removal process. Implementation of the nitrite pathway for simultaneous C/N/P removal in a single sludge system has a major drawback: the aeration phase disfavours denitrifying phosphorus removal. A possible configuration to overcome this issue is the utilisation of a two-sludge system where autotrophic and heterotrophic populations are physically separated. This paper experimentally demonstrates the feasibility of a nitrite-based two-sludge system with sequencing batch reactors (SBR) for the treatment of urban wastewater: a heterotrophic SBR with denitrifying PAOs for P removal and an aerobic SBR for N removal. Partial nitrification was attained in the autotrophic SBR so that shortcut biological nitrogen removal was achieved by using the anoxic dephosphatation activity of DPAOs. Finally, the effect of operating this system without pH control was studied using different influent pH values (pH = 6.8, 7.5 and 8.2) and, despite some efficiency lost due to the pH fluctuations, the system was able to remove most of the C, N and P present in the wastewater.