Towards selective laser sintering of objects with customized mechanical properties based on ANFIS predictions

Recently, the adaptive network-based fuzzy inference system (ANFIS) has been used extensively in modeling of manufacturing processes to save both optimization time and manufacturing costs. ANFIS is a powerful iterative tool for optimizing non-linear and multivariable manufacturing operations. In the present study, ANFIS is used to predict the optimum manufacturing parameters in selective laser sintering (SLS) of cement-filled polyamide 12 (PA12) composite. For this purpose, a set of cement-filled PA12 test specimens is manufactured by SLS technique with 8 different values of laser power (4.5–8 Watt) and 8 different weight fractions of white cement (5 %–40 %). Mechanical characterization of cement-filled PA12 is carried out to evaluate the ultimate tensile strength (UTS), compressive strength, and flexural properties. The experimental data are then divided into two groups; one group for training the ANFIS model and the other group for checking the validity of the identified model. The built ANFIS model was validated experimentally and comparison with experimental results revealed mean relative errors of 2.92 %, 3.84 %, 4.75 %, and 3.31 % in the predictions of UTS, compressive strength, flexural modulus, and flexural yield strength, respectively.

     

Development of RSM- and ANN-based models to predict and analyze the effects of process parameters of laser-hardened commercially pure titanium on heat input and tensile strength

Laser transformation hardening (LTH) is an innovative and advanced laser surface modification technique as compared to conventional transformation hardening processes and has been employed in aerospace, marine, chemical applications, heat exchangers, cryogenic vessels, components for chemical processing and desalination equipment, condenser tubing, airframe skin, and nonstructural components which introduces the advantageous residual stresses into the surface, improving the mechanical properties like wear, resistance to corrosion, tensile strength, and fatigue strength. In the present study, LTH of commercially pure titanium, nearer to ASTM grade 3 of chemical composition was investigated using continuous wave 2 kW, Nd: YAG laser. The effect of laser process variables such as laser power, scanning speed, and focused position was investigated using response surface methodology (RSM) and artificial neural network (ANN) keeping argon gas flow rate of 10 lpm as fixed input parameter. This paper describes the comparison of the heat input (HI) and ultimate tensile strength (σ) (simply called as tensile strength) predictive models based on ANN and RSM. The paper also presents the effect of laser process variables on the HI and ultimate σ. The research work also emphasizes on the effect of HI on σ. The experiments were conducted based on a three-factor, three-level Box–Behnken surface statistical design. Quadratic polynomial equations were developed for proper process parametric study for its optimal performance characteristics. The experimental results under optimum conditions were compared with the simulated values obtained from the RSM and ANN model. Adequacy of the developed models was tested by analysis of variance technique. A multilayer feed-forward neural network with a Levenberg–Marquardt back-propagation algorithm was adopted to develop the relationships between the laser hardening process parameters, HI, and ultimate σ. The performance of the developed ANN models were compared with the second-order RSM mathematical models of HI and σ. There was good agreement between the experimental and simulated values of RSM and ANN. The comparison clearly indicates that the ANN models provide more accurate prediction compared to the RSM models. It has been found that there is a trend of increased tensile strength with the decrease of hardening heat input and a trend of increased tensile strength with the increase of hardening cooling rate. As heat input decreases, there will be a faster cooling rate. Considering the effect of HI on ultimate σ, it was found that the lower the heat input, the faster cooling rate. The details of experimentation, model development, testing, validation of models, effect of laser process variables on heat input and ultimate σ, effect of HI on σ, and performance comparison of RSM and ANN models are presented in the paper. The results of Box–Behnken design of RSM and ANN models also indicate that the proposed models predict the responses adequately within the limits of input parameters being used. It is suggested that regression equations can be used to find optimum conditions for HI and σ of laser-hardened commercially pure titanium material.     

Navigation of autonomous mobile robot using adaptive network based fuzzy inference system

Intelligent soft computing techniques such as fuzzy inference system (FIS), artificial neural network (ANN) and adaptive neuro-fuzzy inference system (ANFIS) are proven to be efficient and suitable when applied to a variety of engineering systems. The hallmark of this paper investigates the application of an adaptive neuro-fuzzy inference system (ANFIS) to path generation and obstacle avoidance for an autonomous mobile robot in a real world environment. ANFIS has also taken the advantages of both learning capability of artificial neural network and reasoning ability of fuzzy inference system. In this present design model different sensor based information such as front obstacle distance (FOD), right obstacle distance (ROD), left obstacle distance (LOD) and target angle (TA) are given input to the adaptive fuzzy controller and output from the controller is steering angle (SA) for mobile robot. Using ANFIS tool box, the obtained mean of squared error (MSE) for training data set in the current paper is 0.031. The real time experimental results also verified with simulation results, showing that ANFIS consistently perform better results to navigate the mobile robot safely in a terrain populated by variety obstacles.     

Predictive control of drying process using an adaptive neuro-fuzzy and partial least squares approach

In this paper, adaptive neuro-fuzzy inference system (ANFIS), artificial neural network (ANN), and partial least squares (PLS) approaches are applied to predictive control of a drying process. In the proposed approaches, the PLS analysis is used to pre-process actual data and to provide the necessary background to apply ANN and ANFIS approaches. A reasonable section of this study is assigned to the modeling with the aim at predicting the granule particle size and executing by ANFIS and ANN. ANN holds the promise of being capable of producing non-linear models, being able to work under noise conditions, and being fault tolerant to the loss of neurons or connections. Also, the ANFIS approach combines the advantages of fuzzy system and artificial neural network to design architecture and is capable of dealing with both limitation and complexity in the data set. The efficiencies of ANFIS and ANN approaches in prediction are compared and the superior approach is selected. Finally, by deploying the preferred approach, several scenarios are presented to be used in predictive control of spray drying as an accurate, fast running, and inexpensive tool. This is the first study that presents a flexible intelligent approach for predictive control of drying process by ANN, ANFIS, and PLS. The approach of this study may be easily applied to other production process.     

Prediction of quality responses in micro-EDM process using an adaptive neuro-fuzzy inference system (ANFIS) model

In the present trend of technological development, micro-machining is gaining popularity in the miniaturization of industrial products. In this work, a hybrid process of micro-wire electrical discharge grinding and micro-electrical discharge machining (EDM) is used in order to minimize inaccuracies due to clamping and damage during transfer of electrodes. The adaptive neuro-fuzzy inference system (ANFIS) and back propagation (BP)-based artificial neural network (ANN) models have been developed for the prediction of multiple quality responses in micro-EDM operations. Feed rate, capacitance, gap voltage, and threshold values were taken as the input parameters and metal removal rate, surface roughness and tool wear ratio as the output parameters. The results obtained from the ANFIS and the BP-based ANN models were compared with observed values. It is found that the predicted values of the responses are in good agreement with the experimental values and it is also observed that the ANFIS model outperforms BP-based ANN.     

Application of ANFIS to predict crop yield based on different energy inputs

In this paper, adaptive neuro-fuzzy inference system (ANFIS) was used to predict the grain yield of irrigated wheat in Abyek town of Ghazvin province, Iran. Due to large number of inputs (eight inputs) for ANFIS, the input vector was clustered into two groups and two networks were trained. Inputs for ANFIS 1 were diesel fuel, fertilizer and electricity energies and for ANFIS 2 were human labor, machinery, chemicals, water for irrigation and seed energies. The RMSE and R² values were found 0.013 and 0.996 for ANFIS 1 and 0.018 and 0.992 for ANFIS 2, respectively. These results showed that ANFIS 1 and ANFIS 2 could well predict the yield. Finally, the predicted values of the two networks were used as inputs to the third ANFIS. The results indicated that the energy inputs in ANFIS 1 have a greater impact on the final yield production than other energy inputs. Also, the RMSE and R² values for ANFIS 3 were 0.013 and 0.996, respectively. These results showed that ANFIS 1 and the combined network (ANFIS 3) could both predict the grain yield with good accuracy.     

Neural,fuzzy and neuro-fuzzy approach for concentration estimation of volatile organic compounds by surface acoustic wave sensor array

Present study evaluates application of adaptive neuro-fuzzy inference system (ANFIS) for concentration estimation of volatile organic compounds (VOCs) by analyzing response matrix of polymer-functionalized surface acoustic wave (SAW) sensor array. The performance of ANFIS is compared with that of subtractive clustering based fuzzy inference system (SC-FIS) and backpropagation artificial neural network (BP-ANN). For analysis, the raw SAW sensor array data is preprocessed by logarithmic scaling followed by dimensional autoscaling and the feature extraction by principal component analysis (PCA). For concentration prediction, the extracted feature vectors were fed as input to the three methods (ANFIS, SC-FIS and BP-ANN) independently. The performance of the three methods were evaluated on the basis of root mean square error (RMSE) and correlation value involving actual and estimated values of concentration. Five sets of SAW sensor array responses are analyzed. The analysis includes both experimental and synthetic (sensor model generated) data sets. It is found that the ANFIS has the least value of RMSE and highest value of correlation compared to SC-FIS and BP-ANN. This signifies the relative superiority of ANFIS method.     

Optimum surface roughness prediction in face milling by using neural network and harmony search algorithm

This paper presents a new approach to determine the optimal cutting parameters leading to minimum surface roughness in face milling of X20Cr13 stainless steel by coupling artificial neural network (ANN) and harmony search algorithm (HS). In this regard, advantages of statistical experimental design technique, experimental measurements, analysis of variance, artificial neural network and harmony search algorithm were exploited in an integrated manner. To this end, numerous experiments on X20Cr13 stainless steel were conducted to obtain surface roughness values. A predictive model for surface roughness was created using a feed forward neural network exploiting experimental data. The optimization problem was solved by harmony search algorithm. Additional experiments were performed to validate optimum surface roughness value predicted by HS algorithm. The obtained results show that the harmony search algorithm coupled with feed forward neural network is an efficient and accurate method in approaching the global minimum of surface roughness in face milling.     

Application of an Adaptive Neuro-Fuzzy Inference System for the Optimal Analysis of Chemical-Mechanical Polishing Process Parameters

This paper examines the machining parameters during the wafer flattening process by chemical–mechanical polishing (CMP). There are very few data available from CMP experiments for wafer flattening. This study adopted an adaptive neuro-fuzzy inference system (ANFIS) to predict the surface roughness in the absence of CMP experiments. An integrated concept like ANFIS combines the advantages of the two systems of fuzzy control and neuro networks. Next, the feasible directions algorithm and sequential approximation algorithm from the local search method are combined with ANFIS. During the process of combination, the value from the optimisation theory is replaced by that from the ANFIS, so that, the roughness value of the wafer surface can be predicted. Alternatively, the optimal values of various process parameters can also be predicted. To sum up, verification through experiments indicates that the optimal experimental values of process parameters are identical with those predicted by the optimisation theory and ANFIS. Thus, the optimal precise value can be simulated and predicted within the parameters of the experimental design. The predicted optimal result is compared with the optimal experimental result of Kung and Dai to show that the predicted optimal result is acceptable. As a result, the CMP process parameters investigated in this study can be controlled.     

Intelligent diagnosis methods for plant machinery

This paper reports several intelligent diagnostic approaches based on artificial neural network and fuzzy algorithm for plant machinery, such as the diagnosis method using the wavelet transform, rough sets, and fuzzy neural network; the diagnosis method based on the sequential inference and fuzzy neural network; the diagnosis approach by the possibility theory and certainty factor model; and the diagnosis method on the basis of the adaptive filtering technique and fuzzy neural network. These intelligent diagnostic methods have been successfully applied to condition diagnosis in different types of practical plant machinery.     

基于模糊神经网络系统的三相感应电机矢量控制

为实现三相感应电机稳定控制,提出了一种基于自适应模糊神经网络推理系统（ANFIS）的感应电机矢量控制方法。ANFIS结合了模糊逻辑的调节能力与神经网络的自适应能力,被广泛的应用到电机的参数估计、转速、转矩和磁链控制中。在分析感应电机工作原理的基础上,推导出其数学模型,在Matlab/Simulink上采用基于ANFIS的矢量控制对三相感应电机进行系统仿真,仿真结果表明,该控制策略转矩波动小,转速响应快,具有良好的动态和静态性能。     

Application of multiple regression and adaptive neuro fuzzy inference system for the prediction of surface roughness

A manufacturing system is oriented towards higher production rate, quality, and reduced cost and time to make a product. Surface roughness is an index for determining the quality of machined products and is influenced by the cutting parameters. Surface roughness prediction in machining is being attempted with many methodologies, yet there is a need to develop robust, autonomous and accurate predictive system. This work proposes the application of two different hybrid intelligent techniques, adaptive neuro fuzzy inference system (ANFIS) and radial basis function neural network- fuzzy logic (RBFNN-FL) for the prediction of surface roughness in end milling. An experimental data set is obtained with speed, feed, depth of cut and vibration as input parameters and surface roughness as output parameter. The input-output data set is used for training and validation of the proposed techniques. After validation they are forwarded for the prediction of surface roughness. Both the hybrid techniques are found to be superior over their respective individual intelligent techniques in terms of computational speed and accuracy for the prediction of surface roughness.     

Artificial neural network based on genetic algorithm for emissions prediction of a SI gasoline engine

This paper proposes a hybrid learning of artificial neural network (ANN) with the nondominated sorting genetic algorithm-II (NSGAII) to improve accuracy in order to predict the exhaust emissions of a four stroke spark ignition (SI) engine. In the proposed approach, the genetic algorithm (GA) determines initial weights of local linear model tree (LOLIMOT) neural networks. A multi-objective optimization problem is determined. A sensitivity analysis is performed on NSGA-II parameters in order to provide better solutions along the optimal Pareto front. Then, a fuzzy decision maker and the technique for order preference by similarity to ideal solution (TOPSIS) are employed to select compromised solutions among the obtained Pareto solutions. The LOLIMOT-GA responses are compared with the provided by radial basis function (RBF) and multilayer perceptron (MLP) neural networks in terms of correlation coefficient R ².     

Research on intelligent launching control of dual clutch transmissions based on adaptive neural fuzzy inference system

Vehicle launching has an important influence on driving performance of the vehicle. For vehicles with dual clutch transmissions (DCT), the clutch torque control is the key to the launching control. Therefore, a data-driven control method for DCT launching process based on adaptive neural fuzzy inference system (ANFIS) is proposed. Firstly, the vehicle test data during launching process is collected and the optimal clutch torque is obtained based on multi-objective particle swarm optimization (MOPSO). Afterward, to learn the launching control rules from optimization results, the combination of neural network and fuzzy logic algorithm, referred to as an ANFIS, is established. The dataset of the optimized launching clutch torque is utilized to train the ANFIS controller. Finally, the simulation and test results show that the data-driven control can accurately learn the launching control rules from the optimality, thereby achieving the optimal control for different launching intentions.

     

基于模糊机会约束规划的再制造装配车间调度优化方法

针对再制造零部件质量的不确定性导致工位装配时间波动范围大和调度模型难以准确描述的问题,采用基于可信性测度的模糊变量表示再制造零部件的装配时间,建立基于置信水平下的模糊机会约束规划调度模型,并提出求解该模型的混合智能优化算法：应用模糊模拟技术产生样本数据;利用反向传播算法训练多层前向神经网络逼近不确定函数;将训练后的神经网络与遗传算法相结合,以优化再制造装配车间调度问题。实例验证了该模型和算法的可行性。     

Prognostication of vertical stress transmission in soil profile by adaptive neuro-fuzzy inference system based modeling approach

Prediction of vertical stress transmission in real soil profile using adaptive neuro-fuzzy inference system (ANFIS) is documented in this investigation. A soil bin facility holding a single-wheel tester was utilized to arrange controlled condition for exploration of the effects of wheel load, forward velocity, slippage and depth each at three different levels. A profile housing seven load cells was buried at different depths when data were transmitted to a data acquisitioning system for derivation of 81 data points and then to build ANFIS-based model. The Sugeno-type fuzzy rules were constituted with various membership functions in the representations. In the Sugeno-type fuzzy inference approach, the modal was developed according to the four input parameters. Performance evaluation criteria (i.e. MSE, MRE and R²) were incorporated in the study to find the highest quality solution. It was deduced, on the basis of performance criteria, that a Guassian membership function outperformed other tested membership functions. The results could serve as a catalyst to expedite the investigations in the realm of artificial intelligence application in prediction of soil stress transmission created by wheeled vehicle trafficking.     

Optimum surface roughness in end milling Inconel 718 by coupling neural network model and genetic algorithm

In this study, optimum cutting parameters of Inconel 718 are determined to enable minimum surface roughness under the constraints of roughness and material removal rate. In doing this, advantages of statistical experimental design technique, experimental measurements, artificial neural network and genetic optimization method are exploited in an integrated manner. Cutting experiments are designed based on statistical three-level full factorial experimental design technique. A predictive model for surface roughness is created using a feed forward artificial neural network exploiting experimental data. Neural network model and analytical definition of material removal rate are employed in the construction of optimization problem. The optimization problem was solved by an effective genetic algorithm for variety of constraint limits. Additional experiments have been conducted to compare optimum values and their corresponding roughness and material removal rate values predicted from the genetic algorithm. Generally a good correlation is observed between the predicted optimum and the experimental measurements. The neural network model coupled with genetic algorithm can be effectively utilized to find the best or optimum cutting parameter values for a specific cutting condition in end milling Inconel 718.     

Fretting fatigue life evaluation of multilayer Cr–CrN-coated Al7075-T6 with higher adhesion strength—fuzzy logic approach

In this research work, an experimental evaluation was conducted to explore the fretting fatigue life of multilayer Cr–CrN-coated AL7075-T6 alloy specimens with higher adhesion strength to substrate as the coating adhesion strength is one of the most critical issues in magnetron sputtering technique. Physical vapor deposition (PVD) magnetron sputtering technique was used for coating purpose, and a fuzzy rule-based system was established to investigate how to achieve higher adhesion of Cr–CrN coating on AL7075-T6 with respect to changes in input process parameters, direct current power, nitrogen flow rate, and temperature. Close assent was obtained between the experimental results and fuzzy model predicted values. Experimental result analysis was performed with Pareto–ANOVA variance as an alternative analysis. The fretting fatigue lives of coated AL7075-T6 alloy were improved 70 % and 22 % at high and low cyclic fatigue, respectively, compared with uncoated specimens.     

Prediction of surface roughness and cutting zone temperature in dry turning processes of AISI304 stainless steel using ANFIS with PSO learning

This paper presents an approach for modeling and prediction of both surface roughness and cutting zone temperature in turning of AISI304 austenitic stainless steel using multi-layer coated (TiCN?+?TiC?+?TiCN?+?TiN) tungsten carbide tools. The proposed approach is based on an adaptive neuro-fuzzy inference system (ANFIS) with particle swarm optimization (PSO) learning. AISI304 stainless steel bars are machined at different cutting speeds and feedrates without cutting fluid while depth of cut is kept constant. ANFIS for prediction of surface roughness and cutting zone temperature has been trained using cutting speed, feedrate, and cutting force data obtained during experiments. ANFIS architecture consisting of 12 fuzzy rules has three inputs and two outputs. Gaussian membership function is used during the training process of the ANFIS. The surface roughness and cutting zone temperature values predicted by the PSO-based ANFIS model are compared with the measured values derived from testing data set. Testing results indicate that the predicted surface roughness and cutting zone temperature are in good agreement with measured roughness and temperature.     

Application of adaptive neuro-fuzzy inference system in prediction of fluid density for a gamma ray densitometer in petroleum products monitoring

This paper presents the application of adaptive neuro-fuzzy inference system (ANFIS) for prediction of fluid density in a previously designed and constructed gamma ray densitometer for pipes of various diameters and different fluids densities. The input parameters of the proposed ANFIS model are the pipe diameter and the number of the counted photons and the output is the density of the considered material. The required data for training and testing the ANFIS model has been obtained based on simulations using MCNP4C Monte Carlo code. A hybrid learning algorithm consists of back-propagation and least-squares estimation is used for training the proposed ANFIS model. Simulations for 4-in. polyethylene pipe had been validated with the experimental data previously. The proposed ANFIS model has achieved good agreement with the experimental results and has a small error between the estimated and experimental values. The obtained results show that the mean relative error percentage (MRE%) for training and testing data are less than 2.14% and 2.64%, respectively.