Liquefaction of subbituminous coals with a basic nitrogenous model process solvent

Liquefaction reactions in a tubing-bomb reactor have been carried out as a function of coal, coal sampling source, reaction time, atmosphere, temperature, coal pre-treatment, SRC post-treatment and process solvent. Pyridine as well as toluene conversions ranging from 70 to > 90 wt% involving both eastern bituminous and western subbituminous coals are obtained. 1,2,3,4-Tetrahydroquinoline (THQ) has been extensively used as a process solvent under optimized liquefaction conditions of 2:1 solvent: coal, 7.5 MPa H₂, 691 K and 30 min reaction time. Comparisons of THQ with other model process solvents such as methylnaphthalene and tetralin are described. Liquefaction product yield for conversion of subbituminous coal is markedly decreased when surface water is removed from the coal by drying in vacuo at room temperature prior to liquefaction. The effect of mixing THQ with Wilsonville hydrogenated process solvent in the liquefaction of Wyodak and Indiana V coals is described.     

Differences in the behaviour of US bituminous and subbituminous coals during short contact time liquefaction

The short contact time (SCT) liquefaction of Belle Ayr subbituminous coal has been compared with that of Illinois No. 6 and Pittsburgh seam bituminous coals. Each bituminous coal was highly solubilized (90 wt%, daf coal) in 3–4 min at 450 °C and 13–16 MPa hydrogen pressure. More than 80 wt% of each coal was converted to solvent-refined coal (SRC, pyridine-soluble residuum), with only small quantities of distillate oil and C₁–C₄ gas being formed. A longer reaction (up to 30 min) gave only a small increase in total conversion, but gas and distillate yields increased significantly. Iron sulphides did not appear to catalyse coal solubilization. By contrast, only 65 wt% of the Belle Ayr coal dissolved rapidly in SCT liquefaction and pyrite addition catalysed the conversion of the remaining insoluble organic matter (IOM). With an equivalent amount of pyrite present the Belle Ayr coal also gave more C₁–C₄ gas and substantially more distillate in SCT liquefaction than the bituminous coals. These differences in product distributions obtained from bituminous and subbituminous coals in SCT liquefaction can be rationalized on the basis of differences in the structures of the starting coals. However, the origin of high IOM yields with the Belle Ayr coal remains unclear.     

Experimental study of synthesis gas production by coal and natural gas co-conversion process

A moving bed was used as the reactor in experiments to produce synthesis gas by coal and natural gas co-conversion process. The effects of coal types on the temperature in the flame zone, the ingredients and the H₂/CO ratio of synthesis gas, together with the methane and steam conversions were investigated by using coke, anthracite, lean and fat coals as the raw materials. By comparing the results between coals and coke, it can be seen that the temperatures in the flame zone and the content of the active compounds (H₂, CO) of coals are higher than those of coke. In addition, the H₂/CO ratio of synthesis gas closes to the calculated value by thermodynamic equilibrium. For the produced crude synthesis gas with coals by coal and natural gas co-conversion process, in which the H₂/CO ratio varies in 1.0–2.0, the content of the active compounds (H₂, CO) is more than 92%, and the residual methane is less than 2%, the methane and steam conversion rates are more than 90% and 75%, respectively. All these results demonstrated that the concept of coal and natural gas co-conversion process is positive and feasible.     

Hydrogasification characteristics of bituminous coals in an entrained-flow hydrogasifier

The characteristics of hydrogasification to generate substitute natural gas (SNG) by using various bituminous coals such as Alaska, Cyprus, Curragh, and Datong have been determined in an entrained-flow hydrogasifier (0.025 m I.D.×1 m high) with high pressure coal feeder and data acquisition system. The effects of reaction pressure (60–80 atm), reaction temperature (600–800 °C) and H₂/coal ratio (0.3–0.5) on composition of product gas and carbon conversion have been determined. The concentration of SNG and carbon conversion increased with an increasing of reaction pressure and temperature, but the carbon conversion and concentration of each bituminous coal were quite different because of different coal properties. Also the H₂/coal ratio affected the carbon conversion and the concentration of SNG.     

Coal gasification with water under supercritical conditions

The conversion of an array of coal particles in supercritical water (SCW) was studied in a semibatch reactor at a pressure of 30 MPa, 500–750°C, and a reaction time of 1–12 min. The bulk conversion, surface conversion, and random pore models were used to describe the conversion. The quantitative composition of reaction products was determined, and the dependence of the rate of reaction on the degree of coal conversion, reaction time, and reaction temperature was obtained on the assumption of a first-order reaction and the Arrhenius function (E = 103 kJ/mol; A ₀ = 7.7 × 10⁴ min^?1). It was found that the gasification of coal under SCW conditions without the addition of oxidizing agents is a weakly endothermic process. The addition of CO₂ to SCW decreased the rate of conversion and increased the yield of CO. It was found that, at a 90% conversion of the organic matter of coal (OMC) in a flow of SCW in a time of 2 min, the process power was 26 W/g per gram of OMC.     

Brown coal conversion under the action of supercritical water

A test bench was developed and the conversion of the organic matter of coal (OMC) in supercritical water (SCW) was studied under conditions of a continuous supply of a water-coal suspension to a vertical flow reactor at 390–760°C and a pressure of 30 MPa. From 44 to 63% OMC was released as liquid and gaseous products from coal particles (from the water-coal supension) during the time of fall to the reactor. This stage was referred to as the dynamic conversion of coal. The particles passed through the stage of the dynamic conversion of coal did not agglomerate in the reactor in the subsequent process of batch conversion in a coal layer at T = 550–760°C. The volatile products of the overall process of the dynamic and batch conversion of coal included saturated hydrocarbons (CH₄ and C₂H₆), aromatic hydrocarbons (C₆H₆, C₇H₈, and C₈H₁₀), synthesis gas (H₂ and CO), and CO₂. At T < 600°C, CO₂ and CO were the degradation products of oxygen-containing OMC fragments, whereas they also resulted from the decomposition of water molecules at higher temperatures in accordance with the reaction (C) + H₂O = CO + H₂. The mechanisms were considered, and the parameters responsible for the dynamic conversion of coal were calculated.     

Iron/sulfur-catalyzed coal liquefaction in the presence of alcohol and carbon monoxide

The activities of several iron-based catalyst precursors towards the liquefaction of various kinds of coals, ranging from brown to bituminous, were examined in alcohol–carbon monoxide systems. Pentacarbonyliron (Fe(CO)₅) with or without sulfur, or synthetic pyrite were found to be excellent catalyst precursors. Primary alcohols (ethanol and 1-propanol)–CO acted as an effective hydrogen source, whereas branched alcohols were less effective. In the Fe(CO)₅/sulfur catalyzed liquefaction of Yallourn coal at 375°C for 120 min, a high conversion (99.5%) was achieved in the presence of ethanol and CO (7.0 MPa/cold). The two-staged reaction (375°C, 60 min+425°C, 60 min) further improved the oil yield to 59.1% with a slight decrease in the coal conversion. The uptake of alcohol into asphaltene and preasphaltene fractions was distinctly observed, especially for Illinois No. 6 coal. The infrared analyses of the asphaltene fractions from each coal showed absorption at around 1705 cm⁻¹, characteristic for those obtained in the linear alcohol–CO systems. According to the characterization of the products by NMR and the preliminary study using a model compound, alkylation as well as the hydrogenolysis seem to contribute to the dissolution of coals.     

Integrated coal pyrolysis with CO2 reforming of methane over Ni/MgO catalyst for improving tar yield

A new process to integrate coal pyrolysis with CO₂ reforming of methane over Ni/MgO catalyst was put forward for improving tar yield. And several Chinese coals were used to confirm the validity of the process. The experiments were performed in an atmospheric fixed-bed reactor containing upper catalyst layer and lower coal layer to investigate the effect of pyrolysis temperature, coal properties, Ni loading and reduction temperature of Ni/MgO catalysts on tar, water and char yields and CH₄ conversion at fixed conditions of 400 ml/min CH₄ flow rate, 1:1 CH₄/CO₂ ratio, 30 min holding time. The results indicated that higher tar yield can be obtained in the pyrolysis of all four coals investigated when coal pyrolysis was integrated with CO₂ reforming of methane. For PS coal, the tar, water and char yield is 33.5, 25.8 and 69.5 wt.%, respectively and the CH₄ conversion is 16.8%, at the pyrolysis temperature of 750 °C over 10 wt.% Ni/MgO catalyst reduced at 850 °C. The tar yield is 1.6 and 1.8 times as that in coal pyrolysis under H₂ and N₂, respectively.     

Comparison of coal hydroliquefaction catalysed by ZnCl2-MCln (CuCl,CrCl3 and MoCl5) and ZnCl2 melts

Hydrogenation of four bituminous coals impregnated with 5 wt% of either mixtures of ZnCl₂-MCl_n (CuCl, CrCl₃ and MoCl₅) systems or ZnCl₂ was carried out using a batch autoclave system at 400° for 3 h at 9.8 MPa of initial hydrogen pressure. The ZnCl₂-MoCl₅ system showed the highest yield of the hexane-soluble (HS) fraction compared with the other systems irrespective of the coal used. The difference between the yields of HS fractions using the ZnCl₂-MoCl₅ and other systems was most marked for coals of fairly low volatile matter content, though the conversion was relatively low (47–66%), whilst for coals of high volatile matter content HS yields with the binary melt systems were high (86–91% conversion). Elemental analyses of the HS fractions indicated that the ZnCl₂-MoCl₅ system is most favourable in decreasing the average molecular weight and the heteroatom content of HS, this characteristic trend being confirmed also with five HS fractions separated by Chromatographic techniques. Both elemental analyses and molecular weights of asphaltene (benzene-soluble materials, BS) indicated that the ZnCl₂-MoCl₅ system is also most effective in cracking coal structure.     

Rapid dissolution technique for colorimetric determination of nitrogen in coals

A simple and rapid method for the colorimetric determination of total nitrogen in coal has been tested on several coals digested under various conditions. The method consists of initial carbonization of the coal sample with H₂SO₄ followed by digestion using continuous-flow addition of a mixture of 50% H₂O₂ plus concentrated H₂SO₄. Nessler's reagent is added for colour development for the subsequent spectrophotometric determination of ammonia nitrogen. Maximum nitrogen recovery was obtained by using boiling times of 4 min or more during sample carbonization, H₂O₂:H₂SO₄ ratios of 4:1 to 9:1, and digestion reagent volumes of 20–40 cm³. Altering the heat setting on the digestion apparatus substantially changed digestion times but did not significantly affect nitrogen values obtained. Using the optimum digestion conditions, results for nitrogen in seven different coal samples were comparable with those obtained by conventional determinations using an instrumental ‘CHN’ analyser. The precision of this rapid dissolution technique was good and appeared to be better than that of the instrumental analyser for many of the coals studied.     

Catalytic liquefaction of coal with supercritical water/CO/solvent media

This paper describes studies of the catalytic activity of cobalt molybdenum sulphide, cobalt molybdenum oxide, iron sulphate, iron acetate dibasic and H₂S during the reaction between supercritical CO and water, and during liquefaction of coal using supercritical CO-water-solvent mixtures. The kinetics of the water gas shift reaction was studied first and was found to be first order in all the catalysts studied. The activity of the catalysts decreased in the following order: cobalt molybdenum sulphide > cobalt molybdenum oxide > iron salts. The presence of toluene, tetralin, and THQ decreased the CO conversion on the cobalt catalysts but increased CO conversion in the presence of iron salts catalysts. Moderate coal conversion of toluene soluble products (25%–35%) were obtained in the presence of supercritical water and water/CO mixtures. Addition of organic solvents to a supercritical water/CO medium increased conversion of toluene soluble products to 70–80% for THQ, to 50–60% for tetralin, and to 35–40% for toluene. Addition of H₂S to the solvent/water/CO medium increased conversion to toluene soluble products even further. In the presence of H₂S/solvent/water/CO, the presence of catalysts had only a minor effect on coal conversion and were not required to achieve high coal conversions. The optimum operating conditions for an Illinois No. 6 coal were obtained using a H₂S/THQ/CO/water medium at 3600 psi, and 400 °C. Higher conversions were attained with a subbituminous Wyodak coal. These studies clearly demonstrate that high conversions to soluble products can be attained using a supercritical water/Co/solvent medium.     

Chemical reduction of sulphur dioxide to free sulphur with lignite and coal. 1. Steady-state reaction chemistry and interaction of volatile components

The chemical reduction of SO₂ with North Dakota lignite has been discovered to be a facile reaction which occurs at a relatively low temperature of 600–650 °C. Under optimum conditions, the reaction chemistry can be controlled to allow 85–90% conversion of SO₂ to free sulphur in a single-stage reaction. Major by-products of the reaction are CO₂, H₂O and a free-flowing ash. The high sulphur yield from this reaction exceeds the calculated thermodynamic gas phase equilibrium value of 66–70%. The higher experimental yield was found to be due in part to a catalysed re-equilibration of the gaseous products in the exit line. With lignite and low-rank coals, the mechanism of SO₂ reduction appears to involve reaction of hydrocarbons within the pores structure and thus allows complete conversion of the volatile matter with no tar formation. Volatilization and tar formation successfully compete with SO₂ reduction in bituminous coals under the same reaction conditions.     

Correlation of coal volatile yield with oxygen and aliphatic hydrogen

An interesting correlation has been observed between the volatile yield for three coal conversion processes and the oxygen and aliphatic hydrogen (H_al) content of the coal. The three processes are: (1) rapid pyrolysis in vacuum, (2) hydropyrolysis at ≈10 MPa hydrogen, and (3) liquefaction with tetralin at 400 °C. The volatile yield for the first two processes and for low sulphur coals studied in the third process may be predicted with the equation: Yield≈0.8 O_T+15 H_al where: O_T, the organic oxygen concentration measured by ultimate analysis; and H_al is the aliphatic hydrogen concentration determined from Fourier Transform infrared (FTIR) measurements. The similarity of yields for these processes suggests that they are basically controlled by thermal decomposition. Justification for the above equation is offered by considering a recently developed model for thermal decomposition of coal. The correlation does not fit a group of high sulphur coals studied in the liquefaction programme. These coals have extremely high volatile yields which may be a result of catalytic activity.     

Correlation of gasification rates of various coals measured by a rapid heating method in a steam atmosphere at relatively low temperatures

Twenty-five kinds of coals (carbon content on dry ash-free basis, C[%], ranges from 65.0 to 92.8%) were pyrolysed and gasified simultaneously by use of a rapid heating method (heating rate ≈ 1600 K min⁻¹) in steam at temperatures between 750 and 850 °C to clarify the factors which control the gasification rates of various coals. The relationships were examined in detail between the reactivity of each coal, represented by the initial gasification rate − r_cm0, and various properties such as pore surface area of char, ultimate and proximate analyses of coal, reflectance of coal, contents of metals in char, and the amount of oxygen trapped by char. For gasification at 800 °C, the relation between − r_cm0 and the carbon content C[%] changed abruptly at C ≈ 75–80%. For higher rank coals (C > 75–80%), − r_cm0 was rather small and was well correlated by C[%]. On the other hand, the plot of − r_cm0versus C % scattered largely for the lower rank coals (C < 75–80%). For these coals, the rate of CO₂ formation was much greater than that of CO formation, and was almost proportional to − r_cm0. The CO₂ formation reaction is known to be catalysed by alkali or alkaline earth metals such as Na, K and Ca. Then the reactivities of lower rank coals were supposed to be controlled mainly by the catalytic effect of the minerals in the coal.     

Evidence of coal and tire interactions in coal–tire coprocessing for short residence times

In this paper, the factors controlling the hydrocoprocessing of coal and waste tires in tubing bomb reactors are studied. The fixed experimental conditions were 400°C and 10 MPa of H₂ pressure. Five different coprocessing times (60, 30, 10, 5 and 3 min) and two coal–tire ratios (80% coal–20% tire and 20% coal–80% tire) were the studied variables. Results are compared with those obtained when coal and tire were processed by isolate. At these conditions, it was observed that reaction time has no effect on tire conversion in obtaining the possible maximum value. However, with coal, reaction time is a fundamental variable because total conversion depends on it. In tire, reaction time has no effect on total conversion, but it affects product distribution in obtaining lower oils yields at longer reaction times due to hydrocracking reactions. In hydrocoprocessing of both materials, a synergism in asphaltenes formation is observed at short reaction times. This synergism has been explained by the inter-reactions between coal and tire radicals. Besides, tire addition to coal hydrogenation processes improves the quality of the oils.     

Improved method to alkylate Yūbari coal of Japan using molten potassium under refluxing THF

A modification to Sternberg's procedures of reductive alkylation of coals is proposed. The ‘coal anion’ formation reaction is conducted under refluxing THF without any electron transfer agent and with molten potassium metal. The method was applied to Yūbari coal (86 wt % C) whereby varying reaction times (0.5–6 h) altered the lengths of alkyl groups (CH₃C₄H₉) added. In a typical experiment, a butylated Yubari coal, prepared by the 2 h reaction, contained 7 butyl groups per 100 original carbon atoms and solubility in hot benzene was 75 wt %. The numbers of alkyl groups introduced and the solubilities of coals increased with reaction time. Values obtained were comparable to those reported using conventional procedures which required longer reaction times and an electron transfer agent l.r. spectra of butylated coals showed strong adsorption peaks attributed to aliphatic groups. Benzene-soluble—pentane-insoluble material of the alkylated coal had less condensed aromatic components with more alkyl side-chains compared with Yūbari SRC, which were estimated by the Brown—Ladner method. Contamination of the alkylated coal by THF fragments seems to be negligible, since hydrogenated naphthalene, obtained after treatment with molten potassium, contains no alkylated products. The reaction proceeded also in HMPA, but not in straight-chain hexane.     

Thermal and chemical desulfurization of low sulfur coals

This paper describes desulfurization characteristics of low sulfur coals prior to combustion and optimum conditions of three different desulfurization processes. These processes include two thermal treatment processes (mild pyrolysis and air oxidation) and an H₂O₂ leaching process. Dual processes composed of thermal and leaching processes were also evaluated. Low sulfur coals employed were two imported bituminous coals and two domestic anthracite coals. The optimum reaction temperatures and times of the thermal processes were 500–550 °C and 15–20 minutes, respectively. The optimum condition for the leaching process was obtained when the experiment carried out for 60 min at 90 °C using 30% H₂O₂. The dual process showed the best sulfur removal efficiency as expected among the evaluated processes. This paper is dedicated to Professor Hyun-Ku Rhee on the occasion of his retirement from Seoul National University.     

NOx generation from the combustion of Australian brown and subbituminous coals

The formation of NO_x during the combustion of pulverized brown and subbituminous coals from Victoria and Queensland respectively was investigated in an entrainment reactor. As no NO₂ was detected, all the NO_x was present in the form of NO. The brown coals exhibited a significantly greater potential for NO emission under fuel-lean conditions than did the subbituminous coal, even though the latter coal had a higher nitrogen content. However, under fuel-rich conditions the conversion of coal nitrogen to NO for the subbituminous coal was higher than for the brown coals. The differences in conversion efficiency may have been related in part to the nature and reactivity of the volatile nitrogen species. Reactivity differences between the chars produced from the brown and subbituminous coals may also have accounted for different extents of removal of NO. There was a significant reduction in the amount of NO emitted when brown coal was added to a combustion gas stream containing an appreciable quantity of NO before coal injection.     

Catalytic liquefaction of various coals using a mixture of carbon monoxide and water

In a batch-autoclave, twenty coals were liquefied using a cobalt-molybdenum oxide catalyst with a mixture of CO and H₂0 at 400 °C with or without vehicle oil. Furthermore, lignite and peat were liquefied on tungsten oxide catalyst at 300 °C in the absence of CO. The reactivity of coal in this liquefaction is found to depend strongly on its rank. The vehicle oil significantly influences the extent of the water-gas shift reaction, especially when bituminous coals are liquefied, by dissolving such coals. Liquefaction of coal by this process is considered to take place via three routes: hydrogenolysis by the nascent hydrogen produced from the shift reaction; dissolution of coal into the vehicle oil which is an initial stage of hydrogenolysis; and a solvolytic reaction with H₂O, such as hydrolysis.     

Elucidation of hydrogen transfer behavior of coal with tritiated gaseous hydrogen in the absence and the presence of a catalyst using a fixed-bed reactor

Hydrogen transfer behaviors of four Argonne coals with gas phase tritiated H₂ in thermal (non-catalytic) and catalytic reactions (in the presence of 3 wt% Pt/Al₂O₃) in temperature range from 250 to 400 °C have been investigated using a fixed-bed reactor. The result showed that the efficiency of hydrogen transfer reaction of coal with the gas phase in the thermal run increased with increasing oxygen functionalities, providing the indication that some oxygen functional groups have a role for effective promotion of hydrogen transfer reaction with the gas phase H₂ under mild condition. When the reaction was run in the presence of the catalyst, the efficiencies of hydrogen transfer reaction for the all coals, except for the POC coal, were significantly enhanced even at temperature as low as 250 °C. The results for the catalytic reaction have provided indications into the reactive sites (formation of free-radicals) in coal and patterns for coal matrix degradation reactions.