静电纺丝制备蛋清蛋白/聚氧化乙烯纳米纤维

本研究采用去离子水为溶剂,以蛋清蛋白与聚氧化乙烯（PEO）混合进行静电纺丝制备纳米纤维,采用扫描电镜表征了蛋清蛋白/PEO纳米纤维的形貌特征,探究了溶液质量分数以及纺丝工艺参数对蛋清蛋白/PEO纤维形貌的影响,并采用元素分析测试表征了纤维的元素组成成分。实验结果表明,蛋清在质量分数20%~80%之间表现出可纺性,蛋清质量分数50%的纺丝溶液进行纺丝,在纺丝电压25kV、纺丝距离16cm、挤出速度0.2mL/h的条件下,可纺性最好,制备的纤维无珠串平均直径为389nm,且纳米纤维中11.02%为氮元素,说明蛋清中的蛋白质成功转化为了纳米纤维。蛋清蛋白具有生物友好、可降解、来源广泛等优点,本研究成功实现了蛋清蛋白纳米纤维绿色制造,为其在生物医药、电池催化等领域的应用提供了基础。     

Fabrication of nanofibers by a modified air-jet electrospinning method

A modified air-jet electrospinning (MAE) setup was demonstrated for contributing to the large-scale nanofibers production. With this single nozzle air-jet electrospinning device, the productivity of nanofibers can be increased more than forty times as compared with using the single-needle electrospinning (SNE) setup. When compared with other needle-less electrospinning setups, the benefits of this setup include ability to keep stable concentration of electrospun solution and to produce more uniform and thinner fibers, controlling of the jets formed speed and position, higher throughput, lower critical voltage, easier assembling, simpler operation, and so on. Four different parts of the fiber generator were, respectively, charged as electrospun electrodes to produce fibers. The distributions of the electric field with different electrodes were simulated and investigated for explaining the experimental results including the fibers productivity, the deposition area of nanofiber mats, as well as the surface morphology of the fibers. When the whole nozzle was charged, as compared with charging other electrodes, the MAE system produced thinner fibers with larger standard deviation on a much larger scale. By reduction of charged area, the received fibers presented lower productivity and thicker diameter with lower standard deviation. Especially, when a half of the nozzle was charged, the deposition area of nanofiber mats was larger than charging other electrodes. Besides, when a half of the nozzle was charged, the influences of electrospinning parameters such as applied voltage, collecting distance and the flow rate of air on nanofibers morphology were also investigated. Furthermore, based on this spinning unit, multi-nozzle air-jet electrospinning setup can be designed for larger production of nanofibers.     

Concept of minimum electrospinning voltage in electrospinning of polyacrylonitrile N,N‐dimethylformamide system

Polyacrylonitrile solutions in N,N‐dimethylformamide (DMF) were electrospun into nanofibers by charging the polymer fluid in an electric field. Controlled experiments were performed using a needle type spinneret to investigate the effect of various electrospinning parameters on the percentage conversion of polymeric fluid into fibers and on fiber diameter obtained. It was found that when the polymeric fluid was continuously fed at a constant rate, application of a minimum electrospinning voltage (MEV) was necessary to “completely” convert the ejected fluid into nanojets to form nanofibers. Also, that the maximum amount of splitting or elongation that a polymeric fluid could undergo was primarily dependent on number of entanglements per chain in the fluid. This resulted in obtaining nanofibers with a particular diameter irrespective of the values of important electrospinning variables such as applied voltage, flow rates, and distance between the electrodes. On the other hand, MEV, necessary to obtain full conversion into nanofibers, was found to be strongly dependent on the spinning parameters and was unique for a given set of parameters. The significance of the MEV was evident from the fact that the square of the MEV, which is a measure of the electrical energy utilized by the system, was found to be directly proportional to the rate of formation of fiber surface area during the electrospinning process. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

明胶超细纤维成形研究

以去离子水为溶剂,采用静电纺丝工艺制备明胶超细纤维。系统探讨了温度、浓度及电纺工艺参数对明胶电纺纤维成形的影响。结果表明：纺丝环境温度的升高有利于获得平均直径较小的纤维;随着明胶溶液质量分数从25％下降到15％,所得明胶纤维平均直径从266．5nm下降到167．7nm,其直径分布也逐渐变窄;随着静电纺丝电压升高,所得纤维直径降低;改变静电纺丝接收距离,所得的纤维直径及其分布均无太大变化。考察了纺丝液中的离子对明胶电纺纤维形貌的影响,发现随着添加的NaGl浓度的增大（0．01～0．5mol／L）,所得明胶纤维的直径呈线性增加（196～390nm）,与纯明胶电纺相比,离子的加入使所得纤维直径分布变宽。     

Effect of air blowing on the morphology and nanofiber properties of blowing‐assisted electrospun polycarbonates

Polycarbonate (PC) nanofibers are prepared using the air blowing‐assisted electrospinning process. The effects of air blowing pressure and PC solution concentration on the physical properties of fibers and the filtration performance of the nanofiber web are investigated. The air blowing‐assisted electrospinning process produces fewer beads and smaller nanofiber diameters compared with those obtained without air blowing. Uniform PC nanofibers with an average fiber diameter of about 0.170 μm are obtained using an applied voltage of 40 kV, an air blowing pressure of 0.3 MPa, a PC solution concentration of 16%, and a tip‐to‐collection‐screen distance (TCD) of 25 cm. The filtration efficiency improvement of the air blowing‐assisted electrospun web can be attributed to the narrow distribution of fiber diameter and small mean flow pore size of the electrospun web. Performance results show that the air blowing‐assisted electrospinning process can be applied to produce PC nanofiber mats with high‐quality filtration. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

狭缝式熔体微分电纺工艺参数对射流间距的影响

采用自主设计的狭缝式熔体微分静电纺丝装置对聚丙烯（PP）材料进行熔体静电纺丝,研究了纺丝电压、纺丝距离和纺丝温度3个纺丝参数对射流间距的影响。结果表明,射流间距随纺丝电压的升高而减小;射流间距随纺丝距离的减小而增大,但当纺丝距离低于80 mm并继续减小时,射流间距保持不变;射流间距随纺丝温度的升高而减小,当纺丝温度达到230 ℃并继续升高时,射流间距保持不变;当纺丝电压为60 kV,纺丝距离为100 mm,纺丝温度为245 ℃时,射流间距最小,可达3.3 mm。     

熔体微分静电纺PBAT纤维膜的制备工艺研究

探究了聚己二酸对苯二甲酸丁二醇酯（PBAT）熔体静电纺性能,并研究了熔体微分静电纺工艺参数与PBAT纤维性能之间的关系。结果表明,随着纺丝温度的升高,纤维直径减小,纤维直径分布呈先减小后增大的趋势;随着纺丝电压的升高,纤维直径减小且分布均匀,纤维膜力学性能逐渐提高;当纺丝距离为9 cm,纺丝温度为260 ℃,纺丝电压为45 kV时,制备的纤维细度及均匀度最佳,其直径为4.31 μm,直径分布标准差为0.76,纤维膜拉伸强度为9.9 MPa、断裂伸长率为111.2 %。     

聚乙烯醇静电纺丝纳米纤维的制备及形貌研究

利用静电纺丝技术制备聚乙烯醇（PVA）纳米纤维材料,通过正交试验调节制备过程中纺丝电压、纺丝距离和纺丝溶液浓度等工艺参数,探究其对PVA纳米纤维直径大小、直径分布以及纤维形貌的影响。结果表明,影响纳米纤维形貌的主要因素排序是纺丝溶液浓度＞纺丝距离＞纺丝电压,并确定最优水平组合为纺丝电压为20 kV,PVA纺丝溶液浓度为6 %(质量分数,下同),纺丝距离为12 cm。     

A Review on Current Nanofiber Technologies: Electrospinning,Centrifugal Spinning,and Electro-Centrifugal Spinning

Nanofiber-based products are widely used in the fields of public health, air/water filtration, energy storage, etc. The demand for nonwoven products is rapidly increasing especially after COVID-19 pandemic. Electrospinning is the most popular technology to produce nanofiber-based products from various kinds of materials in bench and commercial scales. While centrifugal spinning and electro-centrifugal spinning are considered to be the other two well-known technologies to fabricate nanofibers. However, their developments are restricted mainly due to the unnormalized spinning devices and spinning principles. High solution concentration and high production efficiency are the two main strengths of centrifugal spinning, but beaded fibers can be formed easily due to air perturbation or device vibration. Electro-centrifugal spinning is formed by introducing a high voltage electrostatic field into the centrifugal spinning system, which suppresses the formation of beaded fibers and results in producing elegant nanofibers. It is believed that electrospinning can be replaced by electro-centrifugal spinning in some specific application areas. This article gives an overview on the existing devices and the crucial processing parameters of these nanofiber technologies, also constructive suggestions are proposed to facilitate the development of centrifugal and electro-centrifugal spinning.     

Preparation of poly(ether sulfone) nanofibers by gas‐jet/electrospinning

Poly(ether sulfone) (PES) nanofibers were prepared by the gas‐jet/electrospinning of its solutions in N,N‐dimethylformamide (DMF). The gas used in this gas‐jet/electrospinning process was nitrogen. The morphology of the PES nanofibers was investigated with scanning electron microscopy. The process parameters studied in this work included the concentration of the polymer solution, the applied voltage, the tip–collector distance (TCD), the inner diameter of the needle, and the gas flow rate. It was found from experimental results that the average diameter of the electrospun PES fibers depended strongly on these process parameters. A decrease in the polymer concentration in the spinning solutions resulted in the formation of nanofibers with a smaller diameter. The use of an 18 wt % polymer solution yielded PES nanofibers with an average diameter of about 80 nm. However, a morphology of mixed bead fibers was formed when the concentration of PES in DMF was below 20 wt % during gas‐jet/electrospinning. Uniform PES nanofibers with an average diameter of about 200 nm were prepared by this electrospinning with the following optimal process parameters: the concentration of PES in DMF was 25 wt %, the applied voltage was 28.8 kV, the gas flow was 10.0 L/min, the inner diameter of the needle was 0.24 mm, the TCD was 20 cm, and the flow rate was 6.0 mL/h. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2008     

醋酸丁酸纤维素溶液性质及其静电可纺性研究

研究了醋酸丁酸纤维素(CAB)的静电可纺性,主要探讨了纺丝液的浓度、纺丝电压、固化距离和溶剂对CAB静电纺丝的影响。试验结果表明:在质量体积百分比为10%￣50%范围内,随着CAB的浓度的增加,经历从颗粒到珠节最后再到形成纤维;纺丝电压的增加和固化距离变大均导致纤维直径变小。醋酸-丙酮混合溶剂的体积比在2∶18和13∶7范围内是CAB静电纺丝的合适溶剂。     

Needleless Electrospinning from a Tube with an Embedded Wire Loop

Enhancing the production rate while maintaining control in electrospinning has been a challenge for years. This work proposes a novel spinneret from a tube with a single wire loop embedded in its one end. With the feeding of solution precisely controlled and the spinning process stablized, multiple polymer jets can be continuously generated from the wire loop. The as‐spun fibers show nanofibrous structure and its fiber diameter is greatly affected by the applied voltage and polymer concentration. As compared to needle electrospinning, the wire loop spinneret generates a stronger electric field with a larger spinnable area due to its special geometrical structure and a higher applied voltage it is connected to. Slightly coarser nanofibers are fabricated as compared to the nanofibers from needle electrospinning and the production rate is as high as 0.48 g h^?1.     

The effects of processing parameters on the morphology of PLA/PEG melt electrospun fibers

Electrospinning of a polymer melt is an ideal technique to produce highly porous nanofibrous or microfibrous scaffolds appropriate for biomedical applications. In recent decades, melt electrospinning has been known as an eco‐friendly procedure as it eliminates the cytotoxic effects of the solvents used in solution electrospinning. In this work, the effects of spinning conditions such as temperature, applied voltage, nozzle to collector distance and collector type as well as polyethylene glycol (PEG) concentration on the diameter of melt electrospun polylactic acid (PLA)/PEG fibers were studied. The thermal stability of PLA/PEG blends was monitored through TGA and rheometry. Morphological investigations were carried out via optical and scanning electron microscopy. Based on the results, blends were almost stable over the temperature range of melt electrospinning (170 ? 230 °C) and a short spinning time of 5 min. To obtain non‐woven meshes with uniform fiber morphologies, experimental parameters were optimized using ANOVA. While increasing the temperature, applied voltage and PEG content resulted in thinner fibers, PEG concentration was the most influential factor on the fiber diameter. In addition, a nozzle to collector distance of 10 cm was found to be the most suitable for preparing uniform non‐woven PLA/PEG meshes. At higher PEG concentrations, alterations in the collector distance did not affect the uniformity of fibers, although at lower distances vigorous bending instabilities due to polarity augmentation and viscosity reduction resulted in curly fibrous meshes. Finally, the finest and submicron scale fibers were obtained through melt electrospinning of PLA/PEG (70/30) blend collected on a metallic frame. © 2017 Society of Chemical Industry     

再生丝素蛋白/聚乙烯醇共混纳米纤维的静电纺丝研究

以静电纺丝方法制备再生丝素蛋白/聚乙烯醇共混纳米纤维。研究了共混配比、溶液浓度、添加剂含量及电纺电压、喷丝距离等因素对纤维成形及纤维有关性能的影响。研究表明:与聚乙烯醇共混后再生丝素纤维的柔韧性有一定改善,适当增加PVA在共混物中的含量、提高纺丝液浓度以及纺丝电压有利于改善共混溶液的可纺性。另外,加入丙三醇虽可使纤维直径的均匀性有所提高,但却不利于纤维成形。     

间位全芳香型聚苯并咪唑及其纳米纤维的制备与表征

以3,3'-二氨基联苯胺和间苯二甲酸为原料,采用溶液聚合法制得聚-2,2'-(间苯基)-5,5'-二苯并咪唑(m PBI)。通过傅里叶变换红外光谱、核磁共振氢谱、热重分析对m PBI的结构、热稳定性进行了研究,并对聚合物的黏度和溶解性进行了测试。此外,采用静电纺丝法制备m PBI纳米纤维,分析了溶液质量分数、电压、接收距离对纤维直径的影响。结果表明:m PBI具有优异的热稳定性,质量损失10%时的温度高达648℃,其在二甲基甲酰胺等极性非质子溶剂中具有良好的溶解性;当纺丝原液质量分数为12%时的可纺性最好,且当电压在30 k V、接收距离为15 cm时制得的纳米纤维直径最细,可达155 nm。     

熔体直写电纺聚己内酯纤维有序沉积工艺

目前聚合物熔体电纺技术制备的纤维大多以杂乱无序的无纺布形式存在,限制了电纺技术在组织工程支架以及机器人等需要有序结构领域的应用。本文将熔体电纺技术与三维运动平台相结合,采用自主设计的熔体电纺可控成型实验装置,对聚己内酯（PCL）进行熔体直写静电纺丝,获得了有序纤维。研究了喷头移动速度、接收距离和纺丝电压对熔体直写电纺纤维沉积形貌的影响。结果表明,纤维直径随着喷头移速、接收距离和纺丝电压的增大而减小,其中接收距离的改变对直径的影响最为显著;接收距离的增大虽然有利于纤维的细化,但是距离过大会使纤维沉积的有序性变差;当射流下落速度与喷头移动速度相匹配时,射流才能实现有序沉积;增大接收距离和纺丝电压会引起射流鞭动,需要相应地增大喷头移动速度才能实现有序沉积。     

不同溶剂对静电纺聚乳酸纳米纤维形态结构的影响

以聚乳酸（PLA）为原料,分别用三种不同的溶剂制得三种纺丝液并采用静电纺丝法,制备了聚乳酸纳米纤维。探讨了溶剂、电压、溶液质量分数对纤维形貌和直径的影响。结果表明,溶剂是决定PLA超细纤维形成的关键因素,三氯甲烷（CHC l3）与二甲基甲酰胺（DMF）混合溶剂（体积比为9∶1）是PLA静电纺丝较为理想的溶剂。在PLA质量分数为6%、极距15 cm、电压25 kV,流量2.5 mL/h的工艺条件下,可制备直径为1 200 nm左右的PLA纤维。     

Orthogonal design study on factors effecting on fibers diameter of melt electrospinning

Melt electrospinning is a much more simple and safe method to produce ultra fine fibers than solution electrospinning. The diameters of melt electrospinning fibers are thicker. To find the factors that affect the fibers diameter in melt electrospinning, orthogonal design was used to examine melt temperature, spinning voltage, spinning distance, and melt flow rate (MFR) of polymer. Results showed that MFR at present three levels has the most important impact both on the average diameters and standard deviations of fiber diameters. The scanning electron microscopy pictures show that all the fibers have smooth surface, which means the melt electrospinning fibers have good mechanical properties. POLYM. ENG. SCI., 50:2074–2078, 2010. © 2010 Society of Plastics Engineers     

Behavior of melt electrospinning/blowing for polypropylene fiber fabrication

The fabrication process of polymer fibers has been analyzed in various ways, and several studies have been conducted to develop new processes and optimize existing ones. Several studies have been conducted on the electrospinning process, which can easily fabricate nanofibers, and the development of materials manufactured through electrospinning has also been investigated. However, research on the nanofiber fabrication and processing of thermoplastic polymers, such as polypropylene (PP), polyethylene and polyethylene terephthalate, is relatively lacking. Therefore, research on nanofiber fabrication is essential. In this study, PP fibers were successfully manufactured through a melt electrospinning/blowing process, which combined melt blowing and electrospinning. To analyze the melt electrospinning/blowing process, the dynamic behavior of the spinning process was observed using a charge-coupled device camera in real time, and the effects of the different spinning conditions were compared and analyzed. As the hot air or high voltage was increased, the spinning jet area tended to increase. In addition, the average diameter of the fabricated fibers tended to decrease as a high voltage was applied at a hot air pressure of 0.01 MPa; conversely, the average diameter tended to increase at a hot air pressure of 0.03 MPa. A similar trend was observed for the tensile stresses in the PP web fabrics. The polymer fibers produced by this melt electrospinning/blowing process can be applied as a production process for nanomembranes, filters and battery separators. © 2022 Society of Industrial Chemistry.     

静电纺特殊结构纳米纤维的研究现状

纳米级纤维具有优良的机械性能和高比表面积等特性.以静电纺特殊结构纳米纤维为研究对象,根据其表观形态分别介绍了一维特殊结构纳米纤维、二维特殊结构纳米纤维膜、三维结构纳米纤维气凝胶等,并阐述了各种结构的形成机理.总结了近年来国内外采用静电纺丝技术制备特殊结构纳米纤维的调控方法,如改变溶液性质(溶液浓度、黏度、表面张力、电导...