Studies of the solid-state thermal degradation of PVC. I. Autocatalysis by hydrogen chloride

The thermal degradation of virgin and HCI-treated PVC in powder form, as well as of PVC films of different thicknesses, has been studied as a function of time and temperature. The rate of dehydrochlorination was determined conductimetrically and from the polyene sequence distributions as obtained by UV spectroscopy. Increases in the rate of dehydrochlorination, ranging between 30 and 45%, were observed at all temperatures for the samples pretreated with HCI, while the corresponding activation energies were found to be lower by about 20%. For the PVC films, the rate increased with thickness, i.e., with longer residence time of evolved HCI within the sample. The results offer insight regarding the autocatalytic role of evolved HCI.     

Continuous dosing of fast initiator during vinyl chloride suspension polymerization: Thermal stability of PVC resin

Thermal stability of poly(vinyl chloride) (PVC) produced using continuous dosages of a fast initiator method was investigated in terms of morphological and microstructural characteristics. The results were compared with the properties of the PVC prepared by conventional polymerization method. The Brabender^® Plastograph and DSC results showed a lower fusion time, higher stable time, and greater degree of fusion for PVC obtained by polymerization using initiator continuous dosage method. Also, chemical analysis indicated that the PVC produced under an initiator continuous dosage system have lower structural defects, that is, branch numbers, internal double bonds, labile chlorine, and tacticity index, thereby improving the thermal stability of PVC resin. The results obtained from dehydrochlorination and thermogravimetry analysis confirm the improvement of thermal stability of PVC chains synthesized with continuous dosages of a fast initiator. Moreover, it was found that the concentration of microstructural defects and the dehydrochlorination rates of the PVC samples prepared by both processes increase with monomer conversion, particularly after critical conversion. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 44480.     

Structural and mechanistic aspects of the thermal degradation of poly(vinyl chloride)

A critical review of the title subject supports the following major conclusions. Thermal dehydrochlorination of poly(vinyl chloride) (PVC) begins with internal allylic chloride and tertiary chloride structural defects formed during polymerization. The tertiary chloride is associated with 2,4-dichloro-n-butyl, 1,3-di(2-chloroethyl), and chlorinated long branches. Mechanisms for the formation of all of the labile defects are well established. ‘Carbonylallyl’ structures and certain isotactic conformers of ordinary monomer units are unimportant as initiators of thermal dehydrochlorination. Both the initiation and the subsequent formation of conjugated polyene sequences occur via carbenium chloride ion pairs or by a closely related concerted four-center quasi-ionic route. Six-center concerted processes, pathways involving free radicals, and other mechanistic schemes suggested recently are not involved in polyene elongation. However, during thermal degradation, ordinary monomer units are converted into internal allylic chloride defects by a mechanism that may include the abstraction of hydrogen by triplet cation diradicals derived from polyene intermediates. Cyclization reactions seem likely to contribute to the termination of polyene growth. When PVC is thermolyzed in blends with other polymers, unusual kinetic phenomena are detected that remain to be fully explained.     

Partially dehydrochlorinated PVC. I. Structure

PVC made by suspension and anionic polymerization was partially dehydrochlorinated by three different methods. In the first one, a solution in THF and in the second one, particles swollen by dioxane were treated with alcoholic KOH at low temperatures. In the third method, a solution of PVC in DMF was heated to 130°C or refluxed (153°C). The reactions were followed by UV spectrophotometry and the products analyzed by GPC. Furthermore, the products were ozonolyzed and the molecular weights of the polymeric residues determined by GPC. Treatment with KOH in THF yielded products with randomly distributed polyene sequences. At higher degrees of dehydrochlorination a slight decrease in molecular weight was observed. The polymers were shown to be built up by PVC segments with an average degree of polymerization between 70 and 80, interspaced by polyene segments each with relatively few conjugated double bonds in sequence (fewer than 15). The reaction of KOH with particles swollen in dioxane was slower but yielded products with the same molecular structure. Thermal dehydrochlorination in DMF gave rise to long polyene sequences. They were fewer in number as evidenced by the higher molecular weights of the residues after ozonolysis.     

Investigation of the effects of nonisothermal suspension polymerization of vinyl chloride on the fusion and degradation behavior of poly(vinyl chloride)

Thermal stability of poly(vinyl chloride) (PVC) samples polymerized under a temperature trajectory was studied from the point of view of morphological and microstructural characteristics. The results are compared with those of the PVC samples obtained by polymerization at constant temperature having the same K value. The Brabender^® plastograph data indicated that the final PVC synthesized with the temperature trajectory showed lower fusion time and higher thermal stability time. The nonisothermal condition also increased the degree of fusion of the final PVC resin, reflecting lower temperature/time required to process it. It was found that the thermal stability of nonisothermally produced PVC as characterized by dehydrochlorination rate decreased (improved) with the increasing monomer conversion until a minimum value was reached that corresponded to the conversion at the pressure drop. However, the dehydrochlorination rate remains almost constant with conversion for an isothermal grade PVC resin. Although the evolution of the number of internal double bonds as well as extent of discoloration of PVC with conversion shows a decreasing trend, the labile chlorine concentration exhibits a maximum at early conversion. The reason for the former can be explained by the temperature dependence of reactions forming defect structures, which are kinetically controlled and thus favored at higher temperatures. The latter, however, can be explained because of the increasing importance of transfer reactions to polymer with increasing polymer concentration. Finally, the results from differential thermogravimetry verify an improvement in thermal stability of the final PVC prepared by using a temperature trajectory during vinyl chloride monomer suspension polymerization. J. VINYL ADDIT. TECHNOL., 23:259–266, 2017. © 2015 Society of Plastics Engineers     

Combined effect of hindered amine light stabilizer and ultraviolet absorbers on photodegradation of poly(vinyl chloride)

The combined effect of a basic hindered amine light stabilizer (HALS) and ultraviolet absorbers (UVAs) on casted poly(vinyl chloride) (PVC) films, during photodegradation, was studied by color change, ultraviolet‐visible (UV–vis) spectroscopy, Fourier‐transform infrared (FTIR) spectroscopy, and viscosity‐average molecular weight. It was found that the basic amine groups in the HALS (T770) could promote the dehydrochlorination, thereby accelerating the photooxidation of PVC films. Meanwhile, T770 could scavenge the radicals formed and restrain the aging of PVC to some extent. The above‐mentioned aspects were competing factors: the former played a dominant role during the first 100 h, while the latter counteracted the former effect to some extent between 100 and 300 h. A benzotriazole derivative (UV326) absorbs more UV radiation in the UV‐A region (320–400 nm), which mainly causes the photodegradation of PVC samples, than a benzophenone derivative (UV531). Thus, UV326 is a more efficient UV absorber than UV531 in prohibiting the photooxidation and chain scission of PVC films. The combination of T770 and UV326 effectively protected PVC films from dehydrochlorination and photooxidation. The combination of T770 and UV531 accelerated the dehydrochlorination and discoloration of PVC films. J. VINYL ADDIT. TECHNOL., 2012. © 2012 Society of Plastics Engineers     

Thermal dehydrochlorination of pure PVC polymer: Part I—thermal degradation kinetics by thermogravimetric analysis

Thermal degradation of PVC occurs in two stages, with each stage subdivided into two substages. The first refers to the dehydrochlorination, where hydrochloric acid is formed, and giving polyene structures. Hitherto, the degradation mechanism and action of hydrochloric acid as a catalyst during the dehydrochlorination stage are poorly known. Recently, the importance of the tacticity has gained attention for its influence on the dehydrochlorination mechanism. The present work focused on the dehydrochlorination stage, studying the molecular structure by FTIR analysis and the kinetic parameters by TGA analysis in Nitrogen atmosphere, based on three mathematical methods: Friedman, Kissinger, and Flynn-Wall-Ozawa. The sample was a pure homopolymer obtained by suspension polymerization. The dehydrochlorination kinetics follows a first order reaction model and occurs by nucleation and growth. The dehydrochlorination begins with the loss of very labile chlorine atoms present in defective and isotactic molecular segments. The formed HCl acts as a catalyst in the degradation. Following 40% conversion, a drop in Ea is observed. After that, chlorine atoms present in syndiotactic and atactic sequences, are released and, added to the large number of polyene chain sequences, and an increase in Ea is observed up to 60% conversion, where the dehydrochlorination stage is concluded.     

Synergistic combination of metal stearates and β‐diketones with hydrotalcites in poly(vinyl chloride) stabilization

A synergistic effect of synthetic hydrotalcites as long term stabilizer with metal soaps (the mixture of calcium and zinc stearate) and metal acetylacetonates on dehydrochlorination of PVC has been studied. A proper balance between color stabilization and HCl scavenging capacity has been obtained. Hydrotalcite was prepared by hydrothermal treatment and characterized by EDX, XRD, FTIR, TGA, and SEM techniques. The material is reasonably crystalline and suggests a relatively well ordered sheet arrangement with crystallite size 24.87 nm. The interlayer water content was calculated from the TGA curves and the suggested formula is Mg_0.76 Al_0.24(OH)₂(CO₃)_0.12·0.5H₂O. Synergism in PVC stabilization has been studied by measuring the HCl evolution during the processing at 180°C. Oven aging method was used to study the color stabilization at higher temperature. PVC sheet with different formulation was prepared using Labcoater and subjected to oven for different time interval. The color development (polyene formation) on oven ageing was recorded using UV–visible spectroscopy. UV–visible studies shows that an average sized polyene gives pale yellow color, whereas red or brown color was developed due to long range polyene (n = 10–14) sequences. Hence, the HCl evolution depends on the rate of dehydrochlorination but color depends on the kind of polyene formed. Mechanism of stabilization suggests that adsorption and ion exchange, both phenomenon, are responsible for hydrotalcites as long term stabilizers. The acetylacetonate complex too substitute allylic chlorides and inhibit formation of long polyene responsible for darkening. A clear effect of synergism has been observed. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

On the influence of HCl on the thermal degradation of poly(vinyl chloride)

The thermal degradation of PVC was studied at 190°C in pure nitrogen and nitrogen containing 10, 20, and 40% HCl (by volume). The rate of dehydrochlorination was determined by gravimetry. Degradations in nitrogen were followed with conductometry in addition. Changes in molecular weight distribution and degree of long-chain branching (LCB) were determined by gel permeation chromatography–viscometry and polyene sequence distribution by UV spectroscopy. The rate of dehydrochlorination increases with the HCI content of the atmosphere. The rate of molecular enlargement also increases but only as a result of the increased dehydrochlorination rate. The increase in M _w and LCB are thus related to the extent of conversion only. Changes in the UV spectra indicate that the increase in rate of dehydrochlorination is mainly due to increased propagation rate in atmospheres containing less than 10% HCI. At higher HCI contents an increase in initiation rate is noted. It is suggested that this, at least in part, is due to the fact that HCI, by forming a cyclic transition state, catalyzes the random elimination of HCI. This process, in turn, is promoted by the presence of polyene sequences.     

Dehydrochlorination of poly(vinyl chloride) modified with titanium dioxide/poly(ethylene oxide) based paint photocatalysts

The dehydrochlorination of poly(vinyl chloride) (PVC) film samples modified with titanium dioxide (TiO₂)/poly(ethylene oxide) (PEO) based paint photocatalysts [the addition of methyl linoleate (ML) or methyl oleate (MO)] was performed. After 24 h of UV photoirradiation, the sample with TiO₂/PEO showed that there existed a structure with the longest polyene length, whereas that with TiO₂/PEO/ML contained the most polyene structures. The chloroform‐soluble fraction of the sample with TiO₂/PEO contained a poly(vinyl alcohol) (PVA) structure instead of a polyene one and showed a novel method of PVA production via PVC photodegradation. The molecular weight curve of the fraction shifted slightly to a lower molecular weight compared to that without the photocatalyst; this showed that slight polymer chain scission occurred. The ¹H‐NMR and ¹³C‐NMR spectra showed that the content of PVA units was about 20%, and the PVA sequence was blocky. The fraction of the sample with TiO₂/PEO/ML contained the highest methyl group content; this showed that the branch degree was highest as was the polyene content. These highest contents were due to the existence of the grafted ML. Pyrolysis gas chromatography/mass spectroscopy measurements suggested that there existed more polyene and graft units in the chloroform‐insoluble fractions of the samples with TiO₂/PEO, TiO₂/PEO/ML, and TiO₂/PEO/MO, respectively. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40760.     

Graft copolymerization of poly(vinyl chloride) with styrene. II. Thermal behavior

Thermal behavior of graft copolymers of polyvinyl chloride with polystyrene prepared by using a cationic initiator (AlCl₃) was evaluated by measurement of rates of dehydrochlorination in nitrogen atmosphere. With increase in the extent of grafting the rates were found to decrease. Dynamic thermogravimetric analysis revealed an overall improvement in thermal stability of copolymers. Development of polyene sequences in degraded polymer samples was evaluated by measurement of electronic absorption spectra. In comparison to PVC, graft copolymer samples had fewer conjugated double bonds.     

Structural heterogeneities of suspension poly(vinyl chloride). II. Formation of compact glassy particles and the cause of their difficult processing

By modifying the polymerization process of suspension polymerization of vinyl chloride, poly(vinyl chloride) (PVC) samples were prepared containing various amounts of compact glassy particles. It was found that these particles probably arise by a different polymerization mechanism than usual suspension particles, namely, as a result of the nonhomogeneous distribution of initiator in vinyl chloride drops of the polymerization system. It was proved experimentally that the lower heat stability of difficultly processible particles is due to a side reaction between the initiator radical and the PVC polymer chain which causes dehydrochlorination of PVC already under polymerization conditions. This reaction may also explain the yet unknown mechanism of formation of internal double bonds in PVC produced by the radical polymerization of vinyl chloride. In conclusion, the difficult processibility of compact glassy particles is discussed as a consequence of the insufficient drying of these particles in the usual drying process.     

Partially dehydrochlorinated PVC. II. Reactions with dienophiles and hydroxylating agents

Samples of poly(vinylchloride) containing polyene sequences were made by partial dehydrochlorination by alkali in tetrahydrofuran solution, by alkali in dioxane, and thermally in dimethyl-formamide. The reactions of polyene PVC were followed by UV spectrophotometry. Dienophiles were found to have relative reactivities similar to those found in reactions with low molecular-weight dienes. The reaction with maleic anhydride yielded polymers which after hydrolysis contained carboxyl groups. Hydroxylation was made with osmium tetraoxide and performic acid. With the latter reagent the reaction proceeded to complete disappearance of the UV-absorption peaks from trienes and higher polyenes: Gel permeation chromatography analysis showed that hydroxylation could be made with only minor changes in molecular-weight distribution. The formation of gel upon thermal dehydrochlorination in DMF was shown to be due to physical cross linking probably arising by crystallization of polyene segments. The adhesion of the hydroxylated and carboxylated polymers to glass and stainless-steel surfaces was investigated. Films adhered stronger as the degree of dehydrochlorination of the polyene PVC used to make the derivative increased. Samples with long sequences adhered much stronger than those containing short sequences of corresponding degrees of total substitution.     

Kinetics and mechanism of the thermal degradation of poly(vinyl chloride)

The kinetics of the thermal degradation of solid powdered poly(vinyl chloride) (PVC) under nitrogen was studied by thermogravimetry, rate of hydrogen chloride evolution, and rate of polyene sequence formation. These results are accommodated by a chain mechanism involving initiation by random dehydrochlorination at normal monomer residues of PVC, and a series of intermediates, each leaking to a stable conjugated polyene sequence. Structural irregularities such as allylic and tertiary chlorine are responsible for a fast initiation process at the very beginning of the degradation. Mean rate constants and activation parameters for random initiation, propagation, and termination reactions of the PVC degradation chain were calculated by simulation. Activation enthalpy/entropy correlations for the experimental data available for dehydrochlorination of chloroalkanes and chloroalkenes in the gas and in the liquid phase or nonpolar solvents and elementary reactions of PVC degradation show that initiation is an HCl elimination through a transition state of four centers requiring a synperiplanar conformation of the >CH–CCl< group, whereas propagation is a dehydrochlorination through a transition state of six centers requiring a cis configuration of the double bond.     

On the thermal degradation of poly(vinyl chloride). II. The effect of atmosphere

The early stages of the thermal degradation of PVC were studied. Two commercial, suspension-polymerized resins were thermally treated at different temperatures and oxygen contents. Dehydrochlorination kinetics were followed by conductometric measurements and the formation of polyene sequences by ultraviolet-visible spectroscopy. Crosslinking and chain scission were followed by gel chromatography (GPC) and viscometry. No chain scission was observed in nitrogen atmosphere and no crosslinking in oxygen. Degradation in air proceeded by both reactions. The rate of dehydrochlorination for one of the investigated polymers increased linearly with the logarithm of the oxygen pressure. In nitrogen, an increasing degradation temperature was found to give both an increasing crosslinking and less discoloration. In oxygen, chain scission reactions showed a slight temperature dependence. The temperature effect on the discolorations was similar to that in nitrogen. The main difference between the investigated resins was the amount of internal doubled bonds in the original polymers, the ratio being 2:1. The higher amount resulted in a higher rate of dehydrochlorination, a larger extent of chain scission in oxygen, and a lower extent of crosslinking in nitrogen. Both in oxygen and nitrogen, the obtained results are consistent with allylic mechanisms. In nitrogen, the polyene formation supposedly proceeds by a unimolecular reaction and crosslinking by an intermolecular nonradical dehydrochlorination. In oxygen, radical reactions are superposed and may lead to chain rupture via β-scissions of alkoxy radicals.     

Effect of zinc stearate and/or epoxidized soybean oil on gelation and thermal stability of PVC‐DOP plastigels

The effects of zinc stearate (ZnSt₂) and/or epoxidized soybean oil (ESO) on mechanical properties and on thermal stability of plastigels obtained from polyvinylchloride (PVC) and dioctylphthalate (DOP) plastisols were studied using calorimetric, spectroscopic, and tensile‐testing techniques. Plastigels having 2.5 or 5.0 part ZnSt₂ and/or 5 part ESO and 60 part DOP per 100 part PVC (phr) were gelled by heating at 140°C. The tensile strength of plastigels with no additive and having 5 phr ZnSt₂, ESO, and both ZnSt₂ and ESO were 0.79, 0.46, 0.98, and 0.58 kN/cm², respectively. The decrease of tensile strength of plastigels with ZnSt₂ could be explained by the existence of ZnSt₂ in the solid phase in plastigels, as shown by differential scanning calorimetry (DSC). ESO helped better fusion of the plastisols without any additive and with ZnSt₂. Higher tensile strengths of ESO containing plates indicated more complete gelation of the plastisols. The thermal stability of plastigels in terms of color and their yellowness index (YI) were higher for ZnSt₂ containing plastigels. Conjugated polyene concentrations were calculated from UV spectra of the films heated at 140°C. The reaction rate constant of the dehydrochlorination of PVC changed with the additives. Faster dehydrochlorination than control gels occurred in gels having ZnSt₂ at long heating times due to the autoaccelerating effect of ZnCl₂ formed by reaction of eliminated hydrogen chloride and ZnSt₂. Organic acid formation reaction between ZnSt₂ and HCl formed by dehydrochlorination is investigated from the IR band at 1540 cm⁻¹ and 3400 cm⁻¹ during heating of the plastigel films. A synergistic effect of ESO and ZnSt₂ was observed when the mechanical strength and heat stability were considered together. Although ESO increased tensile strength, ZnSt₂ increased thermal stability of the plastigels at early times when they were present simultaneously in plastisols. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 74: 2488–2498, 1999     

Mechanism of action and effectiveness of ester thiols as thermal stabilizers for poly(vinyl chloride)

Organic thiols containing at least one carboxylate ester group (ester thiols) are excellent thermal stabilizers for both rigid and plasticized poly(vinyl chloride) (PVC). Their mechanism of action is shown to involve the deactivation of unstable structural defects by nucleophilic chloride displacement, the retardation and removal of coloration through thiol additions to polyene double bonds, and the prevention of autoacceleration during thermal dehydrochlorination through polyene shortening reactions and the scavenging of free radicals formed from polyenes and HCl. An unusually facile displacement of labile chloride that is favored by thiol acidity can account, at least in part, for the relatively high effectiveness of dipentaerythritol hexakis(mercaptoacetate) as a stabilizer. J. VINYL ADDIT. TECHNOL., 13:170–175, 2007. © 2007 Society of Plastics Engineers     

Kinetic model for thermal dehydrochlorination of poly(vinyl chloride)

In this paper, a novel method for calculating degradation kinetics is presented. The method has been applied to the thermal dehydrochlorination of two different samples of PVC. It has been observed that this dehydrochlorination is complex and involves two different processes. A model that accounts for the entire dehydrochlorination is proposed. This model involves nucleation and growth and diffusion controlled mechanisms. The kinetic parameters are obtained from linear heating rate, isothermal and sample controlled thermal analysis experiments. Kinetic results obtained from the macroscopic thermal analysis measurements demonstrate the correlation between the kinetics of the thermal dehydrochlorination of PVC and the structure of this macromolecule.     

Sur la dégradation thermique du polychlorure de vinyle. V. Stabilité thermique de polyméres semicristallins

The thermal dehydrochlorination of semicrystalline, but rather low molecular weight, PVC fractions, prepared by ionic polymerization catalyzed by tert-butylmagnesium chloride was studied under an inert atmosphere and compared with that of commercial polymer. When the samples are in powder form, the crystallinity of some fractions, which are insoluble at room temperature in all the usual solvents for PVC, induces a tremendous thermal stability, which is observed so long as the temperature is under the melting point of the sample. In dilute solution, the dehydrochlorination of all the samples is much slower, but the differences between the samples are less important; besides, a catalytic effect of some metallic impurities is observed. This catalytic effect is chiefly relative to a process of intermolecular condensation which causes the formation of a labile tertiary chlorine structure and so initiates or accelerates the purely thermal chain dehydrochlorination. It is suggested that, besides the crystallization and the catalytic effects, the configuration of the structural units could be an important factor in the course of the dehydrochlorination process.     

Influence of tacticity on thermal degradation of PVC. V. Relation between the nature of labile conformations and the polyene distribution in the degraded polymer

Four poly(vinyl chloride) (PVC) samples, 1, 2, 3, and 4, were prepared in bulk using 2,2′-azodiisobutyronitrile at 90°C and 60°C and the same initiator together with UV irradiation at 0°C and ?50°C, respectively. Fractions were obtained from samples 2,3, and 4 by extracting with acetone, sample 1 being completely soluble in this solvent. The whole PVC's as well as their acetone soluble and insoluble fractions, were characterized by determining the intrinsic viscosity, the osmometric molecular weight, and the tacticity; then they were thermally degraded up to conversion of 0.3% in powder state. The values of degradation rate for both the insoluble fractions and the whole PVC's were in agreement with some prior results on the influence of syndiotactic sequences on propagation step. The soluble fractions proved to be very unstable in comparison with the insoluble, which, despite the lower molecular weight of the former, seems to obey their higher content of isotactic conformations. The fine polyene distribution in the degraded polymers was carried out by UV–visible spectroscopy. The results reveal the occurrence of two different polyene distributions, and allow for the peculiar one of the soluble fractions to be related to polyenes consisting of two sequences of trans conjugated double bonds separated by a single cis double bond. The results clearly shows that there are two mechanisms for initiation of the PVC degradation, depending on whether it occurs by random unstable structures or by the normal GTTG isotactic or TTTG heterotactic triads. Moreover, these two initiation processes are proved to give rise to different types of polyenes, which accounts for the occurrence of two unlike mechanisms of propagation.