填充法改性PDMS膜及其对乙酸/水的渗透汽化分离性能

用CTAB-蒙脱石填充改性PDMS膜,运用XRD, SEM等手段表征了不同填充量的复合膜结构,证明有机柱撑蒙脱石与聚合物形成插层型复合物后,膜的热稳定性明显改善. 研究了填充膜对乙酸/水体系的渗透汽化分离性能,结果表明,随着温度的升高,渗透通量增大而分离因子降低,通量随填充量增加单调上升,分离因子随填充量增加先增大后降低,填充量为7.4(%, w)时达到最大值. 从膜的结构及其与组分的相互作用对填充膜中蒙脱石可能存在的渗透通道作用进行了探讨.     

沸石填充硅橡胶渗透汽化膜的制备及其优先透醇性能研究

由ZSM-5沸石和聚二甲基硅氧烷(PDMS)制备超薄沸石填充PDMS复合膜,考察沸石填充量、沸石结构中硅铝比和操作温度对沸石填充硅橡胶膜渗透汽化性能的影响。结果表明,超薄复合膜的制备可以改善渗透通量小的缺陷。沸石填充量30%时分离因子最大;具有相同填充量的PDMS膜,硅铝比较大的填充膜,其分离因子和渗透通量均较高;随着操作温度的升高,复合膜分离因子先升高后降低,在50℃达到最大值,其渗透通量呈升高趋势。     

沸石填充硅橡胶渗透汽化膜的制备及其优先透醇性能研究

由ZSM-5沸石和聚二甲基硅氧烷(PDMS)制备超薄沸石填充PDMS复合膜,考察沸石填充量、沸石结构中硅铝比和操作温度对沸石填充硅橡胶膜渗透汽化性能的影响。结果表明,超薄复合膜的制备可以改善渗透通量小的缺陷。沸石填充量30%时分离因子最大;具有相同填充量的PDMS膜,硅铝比较大的填充膜,其分离因子和渗透通量均较高;随着操作温度的升高,复合膜分离因子先升高后降低,在50℃达到最大值,其渗透通量呈升高趋势。     

聚二甲基硅氧烷/聚醚砜复合膜渗透汽化分离水中乙酸的性能研究

制备了聚二甲基硅氧烷/聚醚砜(PDMS/PES)复合膜,用于乙酸/水体系的渗透汽化分离。研究了料液质量浓度、温度、流速及下游侧压力对渗透汽化分离性能的影响。实验结果表明,随着料液中乙酸质量浓度的增大,渗透通量增加,而分离因子呈先增大后减小的趋势;随着料液温度的升高,渗透通量增大而分离因子减小;随着料液流速的增大,渗透通量增大而分离因子减小,当达到湍流状态后,两者的变化趋势不明显;随着下游侧压力的增大,渗透通量和分离因子均减小,为获得较好的分离效果应使透过侧保持尽可能高的真空度。     

硬脂酸改性γ-Al_2O_3填充PEBAX膜渗透汽化分离苯胺

利用硬脂酸对纳米γ-Al_2O_3改性,分别制备了聚醚共聚酰胺(PEBAX)均质膜、填充膜、复合膜以及填充型复合膜四种分离膜,探讨了膜在苯胺/正庚烷体系中的溶胀性能和渗透汽化性能。利用FT-IR、XRD分别考察了改性前后γ-Al_2O_3颗粒官能团和晶体结构的变化情况,通过SEM观察膜的形貌结构。溶胀实验结果表明:随着料液中苯胺浓度和料液温度的升高,溶胀度均持续增大,在48 h时达到溶胀平衡,填充量为2%(wt)时填充膜的溶胀效果最好;渗透汽化实验结果表明:膜的渗透通量和分离因子均随料液中苯胺浓度和料液温度的升高而持续增大,填充型复合膜的综合性能最优,其填充量为2%(wt)时分离性能最佳,当苯胺浓度为5000μg×g~(-1)、温度为70℃时,膜的渗透总通量为5.64 kg×m~(-2)×h~(-1),分离因子为3.07。     

聚环糊精填充PDMS渗透蒸发膜分离苯酚水溶液

以聚二甲基硅烷为预聚体,正硅酸乙酯为交联剂,二丁基二月桂酸锡为催化剂,三氯甲烷或正庚烷为溶剂,通过相转化法制备得到了空白聚二甲基硅氧烷（PDMS）膜和聚环糊精（CDP）填充PDMS（CDP-f-PDMS）膜.考察了空白PDMS膜和CDP-f-PDMS膜对苯酚水溶液的渗透蒸发分离性能,证明填充膜优于空白膜.还分别考察了溶剂类型、填充剂用量等制膜因素和操作温度、原料液流量、原料液浓度等操作因素对PDMS膜的渗透蒸发分离性能的影响.当温度为60℃,CDP填充量为1%（质量）时,CDP-f-PDMS膜的渗透通量和分离因子分别可达32.0 g•m-²•h^-1和7.2.     

SiO_2-PEBAX/PAN膜渗透汽化分离吡啶

以聚醚共聚酰胺(PEBAX)为分离膜材料,聚内烯腈(PAN)超滤膜为支撑层,纳米气相二氧化硅(n-Si O2)颗粒为填充物,分别制备了PEBAX/PAN复合膜及n-Si O2-PEBAX/PAN填充型复合膜,旨在通过渗透汽化分离吡啶。采用扫描电镜(SEM)、X射线衍射(XRD)、傅里叶红外光谱(FT-IR)对复合膜进行表征,表明n-Si O2与聚合物只是物理混合。以吡啶/正庚烷混合物为模拟溶液,考察膜的溶胀及渗透汽化分离性能。溶胀实验结果表明:膜溶胀度随料液吡啶含量及温度的增加而增大。渗透汽化实验结果表明:n-Si O2填充量为10‰(wt)时总渗透通量最大,填充量为5‰(wt)时分离因子最大。总渗透通量和分离因子都随料液吡啶浓度增大而增加;渗透汽化操作温度升高,总渗透通量增大,而分离因子减小。当填充量为5‰(wt)、温度为30℃、以及料液吡啶含量为5000?g?g?1时,Pn5膜的总渗透通量为5.05 kg?m?2?h?1,分离因子为3.39。研究结果表明,Si O2-PEBAX/PAN复合膜对吡啶有较好的富集作用。     

有机硅烷改性ZSM-5/BPPO非对称膜制备及其渗透汽化性能

以硅烷改性ZSM-5分子筛为填充剂,采用沉浸凝胶相转化法制备了ZSM-5/BPPO非对称膜. 结果表明,分子筛在BPPO膜中分散均匀,填充分子筛后膜表面粗糙度增大、疏水性增强. 以低浓度乙醇-水体系为研究对象,考察了分子筛填充量、进料液浓度及进料液温度对ZSM-5/BPPO膜渗透汽化分离性能的影响. 结果表明,随乙醇浓度增大,ZSM-5/BPPO膜的分离因子减小,渗透通量增大;随进料液温度升高,ZSM-5/BPPO膜的分离因子及渗透通量均增大;在60℃、分子筛填充量为0.3%(w)时,ZSM-5/BPPO膜对5%(w)乙醇-水体系的分离因子高达18.49,渗透通量为529.69 g/(m2×h). ZSM-5/BPPO膜对不同醇-水体系的分离结果表明,醇类分子量越大,膜分离性能越好.     

NaA/PAN复合膜渗透汽化分离DMF/H_2O溶液的性能研究

采用流延法制备大面积的NaA/PAN分子筛复合膜,并用于渗透汽化分离二甲基甲酰胺/水(DMF/H2O)溶液。考察了料液组成、进料量和操作温度对膜分离性能的影响。实验结果表明:渗透通量随着温度的升高而增大,在DMF质量分数为20%,操作温度为24℃,料液量为1.5 m3/h,膜后侧压力为500 Pa的条件下,NaA/PAN膜的渗透通量达到1.84 kg/(m2·h),分离因子为11.5。     

新型渗透蒸发膜聚甲基双苯基硅氧烷膜的制备和分离

采用2种不同配方制备出苯基含量不同的聚甲基双苯基硅氧烷(PMPhS)膜并用于分离苯-水体系。接触角测定结果表明2种膜比PDMS膜亲苯疏水性增强。以渗透通量和分离因子为评价指标,研究了原料液温度、流动状况、质量分数、膜下游侧压力对渗透蒸发分离性能的影响,结果表明,随着原料液温度、流速以及料液浓度的提高,通量和分离因子都增加,随着下游侧压力的升高,通量和分离因子均降低。     

疏水SiO2填充PDMS膜分离水中乙酸正丁酯的性能

以聚偏氟乙烯（PVDF）为支撑层,选用疏水性纳米SiO₂粉体作为改性剂,制备出聚二甲基硅氧烷（PDMS）复合膜材料,并用于乙酸正丁酯/水溶液的渗透汽化分离。采用SEM、FTIR、XRD、拉伸实验、接触角及正电子湮没寿命谱测定等对膜材料物理化学性能进行了表征,考察了膜材料的溶胀行为及渗透汽化性能。结果表明,SiO₂在PDMS膜中分散均匀,且没有发生化学作用,并提高了膜材料的机械强度和疏水性。随着SiO₂添加量增加,膜在乙酸正丁酯溶液中的溶胀度先升后降,渗透通量呈下降趋势,而分离因子先增大后减小。当SiO₂添加量为4%（质量）时,随进料浓度的增加,渗透通量增大,分离因子先增大后减小;随着温度升高,渗透通量增大,分离因子减小;渗透通量和分离因子最大值分别为240 g·m^-2·h^-1和542。     

PDMS/ZSM-5膜的制备及渗透汽化分离水中乙酸正丁酯和乙酸乙酯

为探究出适合分离水中的乙酸正丁酯和乙酸乙酯的新型渗透汽化膜材料,选用沸石ZSM-5 对聚二甲基硅氧烷(PDMS)材料进行填充改性,以聚偏氟乙烯(PVDF)为支撑层,采用刮涂法制备PDMS/ZSM-5/PVDF复合膜渗透汽化分离水中的乙酸正丁酯和乙酸乙酯。采用SEM、接触角测量仪、FTIR、TGA和XRD等对膜材料物理化学性能进行表征,考察了膜材料的溶胀行为及渗透汽化性能。结果表明,ZSM-5在 PDMS 膜中分散均匀,且没有发生化学作用,并提高了膜材料的疏水性和热稳定性。随着ZSM-5添加量的增加,膜在乙酸正丁酯和乙酸乙酯的溶胀度和待分离组分在膜材料中的扩散速率不断增加。随着进料浓度和温度的增加,渗透通量不断增大,分离因子先增大后减小。随着ZSM-5在PDMS/ZSM-5/PVDF复合膜中含量的增加,总渗透通量增加,而分离因子呈现先增加后减小的趋势。当添加量为10%（质量）时,分离因子达到最大值。对于乙酸正丁酯/水体系,渗透通量和分离因子最大值分别为319 g·m ^-2·h ^-1和131;而对于乙酸乙酯/水体系,渗透通量和分离因子最大值分别为1385 g·m ^-2·h ^-1和121。     

Preparation and characterization of Silicalite‐1/PDMS surface sieving pervaporation membrane for separation of ethanol/water mixture

To improve the pervaporation performance of Silicalite‐1/PDMS composite membrane by adding a small amount of Silicalite‐1 zeolite, novel Silicalite‐1/PDMS surface sieving membranes (SSMs) were prepared by attaching Silicalite‐1 particles on the PDMS membrane surface. The obtained membranes and traditional mixed‐matrix membranes (MMMs) were characterized by SEM, XRD, TGA, FT‐IR, and pervaporation separation of ethanol–water mixture. Effects of Silicalite‐1 particles content, feed temperatures, and feed compositions on the separation performance were discussed. From the cross‐section view SEM images of SSMs, a two‐layer structure was observed. The thickness of the Silicalite‐1 layer was about 300 nm to 2 μm. The TGA analysis indicates that the zeolite concentration in 3 wt % SSM is lower than 10 wt % MMMs. In the ethanol/water pervaporation experiment, the separation factor of Silicalite‐1/PDMS SSMs increased considerably compared with pure PDMS membrane. When the suspensions concentrations of Silicalite‐1 particles reached 3 wt %, the separation factor was about 217% increase over pure PDMS membrane and 52.9% increase over 10 wt % Silicalite‐1/PDMS MMMs. As the ethanol concentration in the feed increases, the separation factor of SSMs increases, whereas permeation flux decreases. At the same time, with increasing operating temperature, the permeation flux of SSMs increased. The stability of SSMs at high temperature is better than the traditional MMMs. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42460.     

Zeolite 4A-Incorporated Polymeric Membranes for Pervaporation Separation of Methanol–Methyl Acetate Mixtures

Zeolite 4A-incorporated poly(vinyl alcohol)/poly(vinyl pyrrolidone) (PVA/PVP) membranes were prepared for pervaporation separation of methanol/methyl acetate mixtures. These membranes were characterized by Infrared spectroscopy, X-ray diffraction and Scanning electron microscopy. The results showed that crystallinity of the membrane decreased with the increase of zeolite 4A content. The effect of zeolite loading, feed composition and temperature on the membrane separation performance were discussed in detail. With the increase of zeolite 4A content, permeation flux increased continuously, but separation factor first increased and then decreased. The addition of 2.5 wt% zeolite 4A in the polymer membrane improved the separation factor from 12.9 (for PVA/PVP membrane) to the maximum value of 34.4 for 20 wt% methanol in feed at 45 °C. The separation factor decreased with increasing feed temperature, however, the flux increased with increasing feed temperature. Zeolite 4A-incorporated PVA/PVP membranes provide an effective method for the separation of methanol/methyl acetate azeotropic mixtures.     

Pervaporation separation of binary and ternary mixtures with polydimethylsiloxane membranes

This study dealt with the separation of binary water–phenol and water–methanol mixtures and ternary water–phenol–methanol mixtures by pervaporation (PV) with polydimethylsiloxane (PDMS) membranes. The effects of the operating conditions (feed temperature, feed concentration, and feed flow rate) on the separation performance for binary mixtures were investigated. An increase in temperature or concentration increased the total permeation flux and decreased the organic separation factor. In other words, an increase in the temperature or feed organic concentration increased the water flux more significantly than the organic compound flux, which resulted in a separation factor reduction. Also, an increase in the feed flow rate increased the total flux and separation factor because the boundary layer effects diminished. The vapor–liquid equilibrium separation factor (α_VLE) and pervaporation separation factor (α_PV) values for the PDMS membrane were calculated, and this showed that α_PV for the water–phenol mixture was greater than α_VLE. This means that the membrane was highly efficient for the PV separation of phenol from dilute aqueous solutions relative to the separation of methanol. This was due to the fact that phenol has a higher solubility parameter than methanol in silicone membranes. To study the effect of a third component on membrane performance, PV experiments were also carried out with water–phenol–methanol mixtures. The results for total permeation flux and the phenol separation factor for PDMS membranes in contact with water–phenol–methanol ternary mixtures are similar to those in contact with water–phenol binary mixtures. The phenol separation factor of the membrane in contact with the ternary mixture was slightly lower than that in contact with the binary mixture. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Acetic acid/water separation by pervaporation with silica filled PDMS membrane

Silica‐filled polydimethylsiloxane (PDMS) composite membranes are prepared on a polytetrafluoroethylene support structure. The structure and the performance of the membranes are characterized by scanning electron microscope, Fourier transform infrared spectroscopy, X‐ray diffraction, and thermogravimetry. The pervaporation process for acetic/water separation is performed within the PDMS membranes. The vulcanization temperature was found to have a great influence on the separation performance of the membrane. The addition of silica can significantly improve the pervaporation flux and enhance the thermal stability of the membrane. With an increase in the feed temperature, selectivity decreases and permeation flux increases. Performed with a pure PDMS membrane vulcanized at 30°C, the separation factor at first will increase, then decrease when the feed flow rate was increased from 14 to 38 L · h^?1. The maximum separation factor is achieved when the feed flow rate is 26 L · h^?1. POLYM. ENG. SCI., 2011. © 2011 Society of Plastics Engineers     

Pervaporation separation of isopropanol/benzene mixtures using inorganic–organic hybrid membranes

A series of pervaporation hybrid membranes were prepared from polyethylene glycol (PEG) and phenylaminomethyl trimethoxysilane (PAMTMS) based on the sol‐gel process, in which PEG was used as an organic moiety to improve the affinity for organic alcohols and silicone of PAMTMS was used as inorganic moiety to increase the permeation flux of organic species. Their application to separate isopropanol/benzene mixtures was investigated. FTIR spectra confirmed the reaction products. DSC measurement revealed that the influence of PEG content on the T_g and thermal behavior of membranes A, B, and C. FE‐SEM images exhibited that phase‐separated structure has occurred when the PEG content elevated to some extent. Pervaporation experiments showed that the permeation flux increased and the separation factor decreased with an increase in isopropanol (IPA) content in feed at 30°C. Meanwhile, the separation factor increased with an increase in feed temperature at 60 vol % IPA content. Moreover, it was found that the permeation flux was independent of the feed temperature, suggesting that feed temperature has little impact on the thermal motion of polymer chains. The increasing cross‐linking degree in hybrid matrix might be responsible for such trend. Based on these findings, it can be concluded that these pervaporation hybrid membranes have potential applications in the separation of isopropanol/benzene binary mixtures. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

丙炔醇-丁炔二醇-水溶液的渗透汽化分离研究

用PDMS复合膜从实际的丙炔醇-丁炔二醇-水溶液中渗透汽化分离丙炔醇。实验证明,膜渗透汽化可以实现丙炔醇的选择性分离,对水的分离因子可达3.78;丁炔二醇被膜完全截留;丙炔醇通量对温度具有敏感性,通量随着温度的增加上升得很快,丙炔醇通量在25℃时为45.28g/(m2.h),在60℃时为243.24g/(m2.h),显示了PDMS膜从这个体系中分离丙炔醇具有某种优势;对实验数据进行线性回归,证明丙炔醇通量和温度的关系可以用Arrhenius公式表征。为工业上用PDMS膜渗透汽化分离提纯丙炔醇提供参考。