Polyethylene‐Palygorskite nanocomposite prepared via in situ coordinated polymerization

A polyethylene/palygorskite nano‐composite (IPC composite) was prepared via an in‐situ coordinated polymerization method, using TiCl₄ supported on palygorskite fibers as catalyst and alkyl aluminum as co‐catalyst. These composites were compared with those prepared by melt blending (MBC composites). It was found that in the IPC composites, nano‐size fibers of palygorskite were uniformly dispersed in the polyethylene matrix. In contrast, in the MBC composites, the palygorskite was dispersed as large clusters of fibers. Regarding the mechanical properties of the IPCs, the tensile modulus increased and the elongation at break decreased with increasing fiber content, while the tensile strength passed through a maximum. The tensile strength and elongation at break were much smaller for the MBC composites. The final degree of crystallinity of the IPC composites decreased with increasing palygorskite content. Regarding the kinetics of crystallization, the ratio between the degree of crystallinity at a given time and the final one was a universal function of time. It was found that large amouns of gel were present in the IPC composites and much smaller amountes in the MBC composites.     

Structure and thermal properties of multilayered Laponite/PEO nanocomposite films

The structures and thermal properties of a series of nanocomposite poly(ethylene oxide)/Laponite films have been investigated by differential calorimetric and thermal analysis and complemented by microscopy and X-ray diffraction experiments. The crystalline structures of the nanocomposite multilayered films can be tuned by controlling the composition, polymer Mw and the water content. We study the concentration, polymer Mw and humidity dependence of polymer crystallinity in selected nanocomposite multilayered films. Results show that the exact sample preparation and history are important in controlling structure and properties and in developing new materials. Complementary microscopy is used to monitor the structural changes.     

Polyethylene‐collagen hydrolizate thermoplastic blends: Thermal and mechanical properties

Collagen, a natural macromolecular protein from renewable resources, is widely used in many industrial applications. Mixtures of low‐density polyethylene (LDPE) with collagen hydrolizate derived from the tannery industry were investigated to assess the feasibility of producing polymeric materials suitable for production of thermoplastic items for applications in packaging and agricultural segments. Different grades of polyethylenes and collagen hydrolizates characterized by different molecular weight and salinity were investigated to develop optimal blends. The physical–chemical properties of the obtained blends were assessed by thermal–mechanical, spectroscopical analysis. Following the ongoing research activity, the reutilization of collagen hydrolizate derived from the leather industry for the production of environmental degradable polyethylene‐based thermoplastic films appears feasible and promising. Blends of collagen hydrolizate and LDPE up to 20–30 wt % of collagen hydrolizate allow obtaining slightly opaque, cohesive and flexible films that show satisfactory thermal–mechanical responses. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Structure and properties of melt‐spun PET/MWCNT nanocomposite fibers

Polyethylene terephthalate (PET) melt‐spun fibers were modified with multiwall carbon nanotubes (MWCNT) to obtain conductive microfibers smaller than 90 μm in diameter. Physical properties such as crystallinity and orientation of as‐spun fibers were studied by X‐ray diffraction, Raman spectroscopy, and microscopy techniques at different draw ratios (DR) and MWCNT concentrations. Morphological and orientation analysis of MWCNT after melt‐spinning process showed agglomerates formation and highly oriented CNTs. The study of the orientation of PET crystalline phase in drawn fibers proved that the addition of nanoparticles decreases the orientation of crystalline units inside the fibers. The orientation of MWCNT as well as that of PET chains was studied using Raman spectroscopy at different DR and a high degree of CNT orientation was observed under high DR conditions. Mechanical and electrical properties of as‐spun fibers were also investigated. Our results showed that it was possible to achieve conductive fibers at a MWCNT concentration of 2% w/w, and more conductive fibers using higher DR were also obtained without increasing the MWCNT concentration. Mechanical properties results showed interestingly high value of maximum tensile strain at break (ε_max) of nanocomposite fibers, up to three times more than pure PET fibers. POLYM. ENG. SCI., 50:1956–1968, 2010. © 2010 Society of Plastics Engineers     

ABS nanocomposite films based on functionalized‐graphene sheets

Acrylonitrile‐butadiene‐styrene (ABS)/functionalized‐graphene nanocomposites were synthesized using the solution‐blending method in chloroform. A dispersion of graphite oxide was added to a solution of the ammonium salt of octadecylamine (C18) to form octadecylamine‐graphene (C18‐graphene), which was then used as a functionalized graphene in the preparation of ABS nanocomposite films. ABS nanocomposite films with different C18‐graphene contents (0–3 wt %) were compared in terms of their thermomechanical properties and morphology. Despite the relatively low C18‐graphene loadings studied, the nanocomposite films exhibited greatly improved thermomechanical properties compared with pure ABS. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Size‐dependent optical properties of transparent,spin‐coated polystyrene/ZnO nanocomposite films

Zinc oxide (ZnO) nanoparticles are synthesized using a simple chemical method at room temperature. A variation in molar concentration of the precursor, potassium hydroxide, from 0.25 to 0.01 mol L^?1 is accompanied by a decrease in the average size of the nanoparticles. These nanoparticles are used for the preparation of polystyrene/ZnO nanocomposite films using the spin‐coating technique. These films are found to be highly transparent throughout the visible region and absorb UV light in the region from 395 to190 nm, almost covering the near and middle UV ranges (400 to 200 nm). This observation highlights the possible prospects of these films in UV shielding applications. The wavelength corresponding to the onset of UV absorption is found to be blue shifted with a decrease in size of the ZnO particles in the composite films due to confinement effects. The photoluminescence spectra of the composite films also change as a function of particle size. The emissions at longer wavelength due to defects and impurity‐related states in ZnO are almost quenched as a result of surface modification by the polymer matrix. The observed band‐gap enlargement with a decrease in size of the ZnO particles in the composite films is significant for band‐gap engineering of nanoparticles for various applications. Copyright © 2011 Society of Chemical Industry     

Structure and properties of plasticized polyvinyl butyral‐silica nanocomposite films and test production of laminated glass using films

Plasticized polyvinyl butyral (PVB)‐silica nanocomposite films were formed by mixing PVB ethanol solution and silica sol, which was prepared from tetraethyl orthosilicate. The nanocomposite films were colorless and transparent even though the content of silica was 70 wt%. The glass transition temperature of PVB in the silica 2.5 wt% nanocomposites was higher by about 10°C than that of plasticized PVB. The PVB‐silica nanocomposite films were applied as an interlayer for laminated glass. The laminated glass made with the nanocomposite films containing less than 10 wt% silica showed good penetration resistance, not only at room temperature but also at 70°C. J. VINYL ADDIT. TECHNOL., 25:E59–E63, 2019. © 2018 Society of Plastics Engineers     

Transparent low‐density polyethylene/starch nanocomposite films

Low‐density polyethylene (LDPE)/starch nanocomposite films were prepared by melt extrusion process. The first step includes the preparation of starch–clay nanocomposite by solution intercalation method. The resultant product was then melt mixed with the main matrix, which is LDPE. Maleic anhydride‐grafted polyethylene (MAgPE), produced by reactive extrusion, was used as a compatibilizer between starch and LDPE phases. The effects of using compatibilizer, clay, and plasticizers on physico‐mechanical properties were investigated. The results indicated that the initial intercalation reaction of clay layers with starch molecules, the conversion of starch into thermoplastic starch (TPS) by plasticizers, and using MAgPE as a compatibilizer provided uniform distribution of both starch particles and clay layers, without any need of alkyl ammonium treatment, in LDPE matrix. The nanocomposite films exhibited better tensile properties compared to clay‐free ones. In addition, the transparency of LDPE film did not significantly change in the presence of TPS and clay particles. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Morphology and properties of layered silicate‐polyethylene nanocomposite blown films

Film grade ethylene vinyl acetate (EVA), low density polyethylene (LDPE), and high density polyethylene (HDPE) were melt compounded with an organically modified montmorillonite, then blown into films. The morphology studies showed that all three types of film involve intercalated clay particles. The dependence of intercalation extent on the matrix as well as on the molecular weight of compatibilizers is discussed. The tensile testing data showed that the clay enhancing effects apply mainly to the modulus, instead of to the strength. The EVA‐based nanocomposite films exhibit the most significantly improved modulus while the HDPE‐based films have the least. Lower molecular weight compatibilizers could promote the clay enhancing effects while higher molecular weight compatibilizers could increase the matrix properties. Steady shear viscosities of an intercalated and an exfoliated system were also investigated. Comparing our data with that from the literature lead us to conclude that: 1) the zero‐shear viscosity of a nanocomposite is mainly determined by clay loading instead of by clay intercalation/exfoliation structures and the matrix viscosity; and 2) the clay orientation during a shear flow is highly dependent on the matrix flow behavior and to a lesser extent on the clay structural state. POLYM. ENG. SCI., 45:469–477, 2005. © 2005 Society of Plastics Engineers     

Advance polymeric carbon nanocomposite films with enhanced thermo‐mechanical properties

The homogenous nanocomposite films of UV/O₃ oxidized multiwall carbon nanotubes (MWCNTs) subsequently modified with aniline moiety were synthesized with polymethylmethacrylate (PMMA) through free radical polymerization. The phenylamine functional groups present on the surface of MWCNTs providing an anchoring sites for deposition of Ag metal nanoparticles (NP).The in situ free radical polymerization of MMA in the presence of these well dispersed nanotubes gave a new class of radiation resistant nanocomposite films. The synthesized materials were characterized by FT‐IR, TGA, TEM, EDX, TC, DMA, universal testing machine, and optical microscopy to ascertain their structural morphologies, thermal stability, and mechanical strength. The microscopic and structural properties reflect the homogenous mixing of modified MWCNTs in polymer matrix contributing in enhancement of thermal stability, thermo‐mechanical strength, glass transition temperatures, and thermal conductivity of nanocomposites even at 0.25 wt% addition of modified nanofiller. Thermal and thermo‐mechanical behavior of pre‐ and post‐UV/O₃ irradiated nanocomposite films have been compared with neat polymer. The results revealed that modified nanofiller network can effectively disperse the radiation and has a dramatic reinforcement effect on the nature of degradation of PMMA matrix. POLYM. COMPOS., 2011. © 2011 Society of Plastics Engineers     

Polypropylene/styrene‐ethylene‐butylene‐styrene thermoplastic elastomer nanocomposite films

Nanocomposite (polypropylene/styrene‐ethylene‐butylene‐styrene/organoclay) films were sheet‐extruded with differing clay concentrations. Blends were compounded using a high shear single screw reciprocating kneader. Results demonstrated that higher clay content increased the Shore A hardness of the films but induced a significant improvement in both O₂ and CO₂ barrier performance. J. VINYL ADDIT. TECHNOL., 13:46–52, 2007. © 2007 Society of Plastics Engineers.     

Thermomechanical properties of styrene‐butyl acrylate/organo‐silica nanocomposite films prepared by seed emulsion polymerization

Organo‐silica nanoparticles were prepared by sol–gel technique of triethoxyvinylsilane (VTES) in aqueous solution. The vinyl groups located on the surface of organo‐silica were used to induce the polymerization process and the encapsulation into styrene‐butyl acrylate copolymer emulsion. The prepared latex samples were characterized using FTIR, ¹HNMR, UV–visible, thermal analysis, field emission‐SEM and TEM. Results of TGA revealed that nanosilica has retarded the decomposition of nanocomposite polymers with at least 10°C higher than that of pure emulsions. DSC has shown an increase in the nanosilica ratio up to 5% which leads to a dramatic decrease in the glass transition (T _g) of nanocomposite polymer due to the formation of silica nanoparticles homopolymer. DMTA results indicated that the storage modulus of pure polymer is less than nanocomposite, which proves the reinforcing role of nanosilica in the matrix of polymer. Water resistance and UV‐blocking ability have improved by introducing the nanosilica into the matrix of prepared polymer. POLYM. COMPOS., 38:61–67, 2017. © 2015 Society of Plastics Engineers     

Polyethylene–Silica Nanocomposites with the Structure of Semi‐Interpenetrating Networks

Organic–inorganic nanocomposites with the structure of interpenetrating or semi‐interpenetrating networks are considered as advanced materials, since they have improved thermal and mechanical properties. An alternative approach to the preparation of such hybrid systems is proposed. It is based on the synthesis of silica from the precursor of hyperbranched polyethoxysiloxane by the hydrolytic condensation reaction in the volume of pores of a polymer matrix (bulk porosity is 40 vol%) stretched via the environmental crazing mechanism. Polyethylene–silica nanocomposites with the structure of semi‐interpenetrating networks when the content of silica is not less than 20–25 wt% are obtained. These composites can undergo an additional phase separation at a temperature of 160 °C (above the melting point of polyethylene), which is accompanied by an increase in the size of the polymer phase with the formation of macrophases. At the same time, the environment (orthophosphoric acid), in which the composite is heated, fills the pores that have appeared. As a result, the content of the third component with the new functionality increases up to 50 wt%, which allowed us to impart proton‐conducting properties to the composite material and preserve its shape stability.     

Structure and properties of cellulose nanocomposite films containing melamine formaldehyde

Films of high Young's modulus and low density are of interest for application as loudspeaker membranes. In the present study nanocomposite films were prepared from microfibrillated cellulose (MFC) and from MFC in combination with melamine formaldehyde (MF). The prepared materials were studied with respect to structure as well as physical and mechanical properties. Studies in SEM and calculation of porosity showed that these materials have a dense paper‐like structure. The moisture sorption isotherms were measured and showed that moisture content decreased in the presence of MF. Mechanical properties were studied by dynamical mechanical thermal measurements as well as by tensile tests. Cellulose films showed an average Young's modulus of 14 GPa while the nanocomposites showed an average Young's modulus as high as 16.6 GPa and average tensile strength as high as 142 MPa. By controlling composition and structure, the range of properties of these materials can extend the property range available for existing materials. The combination of comparatively high mechanical damping and high sound propagation velocity is of technical interest. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

Bio‐nanocomposite films based on cellulose nanocrystals filled polyvinyl alcohol/chitosan polymer blend

Bio‐nanocomposite films based on polyvinyl alcohol/chitosan (PVA/CS) polymeric blend and cellulose nanocrystals (CNC) were prepared by casting a homogenous and stable aqueous mixture of the three components. CNC used as nanoreinforcing agents were extracted at the nanometric scale from sugarcane bagasse via sulfuric acid hydrolysis; then they were characterized and successfully dispersed into a PVA/CS (50/50, w/w) blend to produce PVA/CS–CNC bio‐nanocomposite films at different CNC contents (0.5, 2.5, 5 wt %). Viscosity measurement of the film‐forming solutions and structural and morphological characterizations of the solid films showed that the CNC are well dispersed into PVA/CS blend forming strong interfacial interactions that provide an enhanced load transfer between polymer chains and CNC, thus improving their properties. The obtained bio‐nanocomposite films are mechanically strong and exhibit improved thermal properties. The addition of 5 wt % CNC within a PVA/CS blend increased the Young's modulus by 105%, the tensile strength by 77%, and the toughness by 68%. Herein, the utilization of Moroccan sugarcane bagasse as raw material to produce high quality CNC has been explored. Additionally, the ability of the as‐isolated CNC to reinforce polymer blends was studied, resulting in the production of the aforementioned bio‐nanocomposite films with improved properties. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42004.     

Structure and magnetic properties of regenerated cellulose/Fe3O4 nanocomposite films

Cellulose nanocomposites containing high contents of Fe₃O₄ nanoparticles were successfully prepared with regenerated cellulose films as a matrix and mixture solutions of Fe²⁺/Fe³⁺ as precursors. The structure and properties of the magnetic nanocomposite films were investigated with X‐ray diffraction, scanning electron microscopy, transmission electron microscopy, thermogravimetric analysis, and vibrating sample magnetometry. Fe₃O₄ nanoparticles as prepared were irregular spheres and were homogeneously dispersed in the cellulose matrix. With an increase in the concentration of precursors from 0.2 to 1.0 mol/L, the content of Fe₃O₄ nanoparticles in the dried nanocomposites increased from 12 to 39 wt %, and the particle diameter increased from 32 to 64 nm. The cellulose nanocomposite films demonstrated superparamagnetic behavior, and their saturation magnetizations were in the range 4.2–21.2 emu/g, which were related to the increase in Fe₃O₄ nanoparticle content. With increasing nanophase content, the nanocomposite films displayed significantly anisotropic magnetic properties in the parallel and perpendicular directions. This study provided a green and facile method for the preparation of biobased nanocomposite films with high nanophase content and excellent magnetic properties. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Synthesis and properties of ZnS/ polyimide nanocomposite films

A series of ZnS/polyimide (PI) nanocomposite films with different ZnS contents have been successfully fabricated by incorporating ZnS nanoparticles with a diameter of 2–5 nm into polyamic acid, followed by a stepwise thermal imidization process. X‐ray photoelectron spectroscopy results confirm the successful introduction of ZnS particles into PI matrix. Transmission electron microscopy images show that the ZnS nanoparticles were uniformly dispersed in the polymer matrix without aggregation. The incorporation of ZnS nanoparticles can improve the mechanical properties and the glass transition temperature of nanocomposites, while the thermal degradation temperature of nanocomposites decreases with increasing ZnS content. Copyright © 2006 Society of Chemical Industry Society of Chemical Industry     

PMIA/蒙脱土纳米复合薄膜的制备与性能研究

采用经十六烷基三甲基溴化铵有机改性的钠基蒙脱土(Na-OMMT)对间位芳香族聚酰胺(PMIA)进行改性,并采用刮涂法制得PMIA/Na-OMMT纳米复合薄膜,对复合薄膜的形貌结构及性能进行了表征。结果表明:当Na-OMMT质量分数小于等于1.5%时,Na-OMMT在PMIA基体中的分散性较好;当Na-OMMT质量分数为1.5%时,PMIA/Na-OMMT纳米复合薄膜的电压击穿强度为106.48 kV/mm,比纯PMIA薄膜提高了26.73%,表面电阻率为1.25×10~(14)Ω,体积电阻率为7.86×10~(15)Ω·cm,均比纯PMIA薄膜显著提高;随着Na-OMMT含量的逐渐增加,PMIA/Na-OMMT纳米复合薄膜的热膨胀系数减小,光学透过率逐渐减小,对紫外光的阻挡作用有较大提高,拉伸强度先增大后减小,当Na-OMMT质量分数为1.0%时,拉伸强度达到最大值,为108.12 MPa。     

Physical properties of polyethylene/silicate nanocomposite blown films

Maleated polyethylene/silicate nanocomposite and maleated polyethylene/SiO₂ blown films were prepared by melt extrusion. The silicate and SiO₂ significantly affected the physical properties of the films. The former films showed higher tensile strength than the latter films. This high reinforcement effect seemed to be attributable to the strong interaction between the matrix and silicate as well as the uniform dispersion of silicate layers in the polymer matrix. The addition of silicate beyond a certain content gave a worse Elmendorf tear strength than SiO₂. The silicate did not increase the falling dart impact strength at all. The worst Elmendorf strength apparently originated from the orientation of anisotropic silicate rather than the orientation of lamellae of the polymer matrix, and the silicate made the films more brittle. The well‐dispersed silicate layers in the polymer matrix gave almost the same optical properties as the pure polymer despite the increase in the silicate content. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 89: 2131–2136, 2003     

Vegetable oil based polyurethanamide/organo‐montmorillonite bio‐nanocomposite

The present work describes the synthesis and characterization of polyurethanamide/organo‐montmorillonite bio‐nanocomposites (OBNC) from Linseed oil‐a renewable resource. The aim of the work is (i) to widen the scope of application and improve the performance of vegetable oil based polymers, and (ii) to investigate the effect of introduction of modified clay on their structure, morphology, thermal stability, and coating properties. OBNC has been prepared by in situ polymerization of Linseed oil derived diol fattyamide and tolulylene‐2,4‐diisocyanate in the presence of different contents of OMMT (0.5–2.5 mass % in minimum amount of dimethylformamide) at room temperature. OBNC has been characterized by optical microscopy, FTIR, XRD, TEM, and TGA, which confirm the formation of OBNC. OBNC produced tough, scratch‐resistant, impact resistant, flexibility retentive coatings, which cure at room temperature with improved coating performance and thermal stability than virgin polymer. Amongst all the compositions, OMMT‐1.5 showed the best coating properties, with good scratch hardness (3.5 kg), impact (passes 200 lb/inch.) and bent test values (passes 1/8 inch). It can be commercially used as effective green coating material in future. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40278.