Thermal conductivity of carbon nanofiber mats

The anisotropic thermal conductivity of novel vapor grown carbon nanofiber (VGCNF) based paper-like mats was measured for increasing volume fraction and at different stages of heat-treatment. These nanofiber mats were prepared to exhibit high in-plane and low through-plane thermal conductivities with the goal of assessing their potential as 2-D heat spreaders. The in-plane thermal conductivity of the mats varied from 12 W/m-K to 157 W/m-K for volume fractions of 0.067 and 0.462, respectively, while the corresponding through-plane thermal conductivities were measured to be 0.428 W/m-K and 0.711 W/m-K. Heat treatment to temperatures above 3000 °C increased the through-plane thermal conductivity of the mats by an order of magnitude. However, the in-plane thermal conductivity, at best, was only seen to double. A model is proposed to describe the arrangement of nanofibers in the mats, and analytical expressions were used to estimate the thermal conductivity of an individual nanofiber using experimental results. Thermal conductivities of approximately 1400 W/m-K and 1600 W/m-K were calculated for individual VGCNFs heat treated to temperatures of around 1100 °C and above 3000 °C, respectively.     

Enhancing water swelling ability and mechanical properties of water‐swellable rubber by PAA/SBS nanofiber mats

Investigation of the potential use of nanofibers to reinforce composites has gained significance in many applications. In this article, the nanofiber mats of poly(acrylic acid) (PAA) and styrene–butadiene–styrene (SBS) triblock copolymer with composites structure were interweaved by double needle electrospinning process. The multiple nanofiber mats were added to conventional water‐swellable rubber (WSR). Improved mechanical and physical properties of WSR were obtained. Enhancement of the swellability of WSR + PAA/SBS nanofiber mats was derived from the PAA constituent absorbing water from the surface into the bulk and introducing random internal water channels between discontinuous superabsorbent polymers. The role of SBS nanofibers in the composite of WSR + PAA/SBS nanofiber mats was more related to the mechanical properties, where the breaking force of the composite increased to twice that of the conventional WSR. Interestingly, after immersion of the WSR + PAA/SBS nanofiber mats in water for 1 week, there was only a slight decrease in their mechanical properties of less than 5% compared to the dry state. The mechanisms and effects of the nanofiber mats in enhancing the mechanical and water swelling properties of WSR are also discussed. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 44213.     

Electrospinning and crosslinking of zein nanofiber mats

Electrospinning processing can be applied to fabricate fibrous polymer mats composed of fibers whose diameters range from several microns down to 100 nm or less. In this article, we describe how electrospinning was used to produce zein nanofiber mats and combined with crosslinking to improve the mechanical properties of the as‐spun mats. Aqueous ethanol solutions of zein were electrospun, and nanoparticles, nanofiber mats, or ribbonlike nanofiber mats were obtained. The effects of the electrospinning solvent and zein concentration on the morphology of the as‐spun nanofiber mats were investigated by scanning electron microscopy. The results showed that the morphologies of the electrospun products exhibited a zein‐dependent concentration. Optimizing conditions for zein produced nanofibers with a diameter of about 500 nm with fewer beads or ribbonlike nanofibers with a diameter of approximately 1–6 μm. Zein nanofiber mats were crosslinked by hexamethylene diisocyanate (HDI). The tensile strength of the crosslinked electrospun zein nanofiber mats was increased significantly. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 103:380–385, 2007     

Oxidative solution polymerization of aniline hydrochloride onto electrospun nanofibers mats of polylactic acid: Preparation method and characterization

In this work, we present the preparation of polylactic acid (PLLA)/polyaniline (PANI) conductive composite nanofibers mats. They are prepared by bulk oxidative solution polymerization of PANI onto electrospun non‐woven fibers mats of PLLA. The PANI ratio in the composite is about 70%w/w. Scanning electron microscopy (SEM) shows that PLLA nanofibers are randomly oriented, beads free with diameters of 186 ± 85 nm, The PLLA/PANI composite nanofibers diameter values are 518 ± 128 nm with a good adherence between PANI and PLLA nanofibers. DSC and XRD measurements reveal an amorphous structure of the electrospun PLLA fibers due to the rapid evaporization of the solvent. FTIR and UV–vis spectra reflect good mutual interactions between PANI and PLLA chains. The DC‐conductivities ( ) far better than other published ones for similar composites prepared by bulk oxidative solution polymerization of PANI onto other electrospun nanofiber mats or with electrospun nanofibers from a solution mixture of PLLA and PANI. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41618.     

Nanofiber‐reinforced thermoplastic composites. I. Thermoanalytical and mechanical analyses

This article is a portion of a comprehensive study on carbon nanofiber–reinforced thermoplastic composites. The thermal behavior and dynamic and tensile mechanical properties of polypropylene–carbon nanofibers composites are discussed. Carbon nanofibers are those produced by the vapor‐grown carbon method and have an average diameter of 100 nm. These hollow‐core nanofibers are an ideal precursor system to working with multiwall and single‐wall nanotubes for composite development. Composites were prepared by conventional Banbury‐type plastic‐processing methods ideal for low‐cost composite development. Nanofiber agglomerates were eliminated because of shear working conditions, resulting in isotropic compression‐molded composites. Incorporation of carbon nanofibers raised the working temperature range of the thermoplastic by 100°C. The nanofiber additions led to an increase in the rate of polymer crystallization with no change in the nucleation mechanism, as analyzed by the Avrami method. Although the tensile strength of the composite was unaltered with increasing nanofiber composition, the dynamic modulus increased by 350%. The thermal behavior of the composites was not significantly altered by the functionalization of the nanofibers since chemical alteration is associated with the defect structure of the chemical vapor deposition (CVD) layer on the nanofibers. Composite strength was limited by the enhanced crystallization of the polymer brought on by nanofiber interaction as additional nucleation sites. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 79: 125–133, 2001     

Anion conductive polymer nanofiber composite membrane: effects of nanofibers on polymer electrolyte characteristics

Polymer composite membranes composed of anion conductive polymer nanofiber mats and the corresponding polymer matrix were prepared and characterized for future alkaline fuel cells. In this paper, electrospinning was attempted to fabricate anion conductive nanofiber mats. The anion conductivity of the composite membrane was higher than the corresponding membrane without nanofibers under all conditions due to outstanding anion conductive characteristics of the nanofibers. In addition, because of the rigid and anisotropic structure of the nanofibers, membrane stabilities such as reductive degradation resistance and mechanical strength were very much improved. The gas permeability and excessive hydration swelling that will degrade fuel cells after long‐term operation were suppressed in the nanofiber composite membrane. These results indicated that excellent properties of the anion conductive nanofibers were demonstrated even in the composite membrane, leading to the potential application of anion conductive nanofibers in future fuel cells. © 2016 Society of Chemical Industry     

Sea‐island polyurethane/polycarbonate composite nanofiber fabricated through electrospinning

Sea‐island polyurethane (PU)/polycarbonate (PC) composite nanofibers were obtained through electrospinning of partially miscible PU and PC in 3 : 7 (v/v) N,N‐dimethylformamide (DMF) and tetrahydrofuran (THF) mixture solvent. Their structures, mechanical, and thermal properties were characterized by scanning electron microscopy (SEM), transmission electron microscopy (TEM), Fourier transform infrared (FTIR) spectroscopy, thermogravimetric (TG), and differential scanning calorimetry (DSC). The structures and morphologies of the nanofibers were influenced by composition ratio in the binary mixtures. The pure PC nanofiber was brittle and easy to break. With increasing the PU content in the PU/PC composite nanofibers, PU component not only facilitated the electrospinning of PC but improved the mechanical properties of PU/PC nanofibrous mats. In a series of nanofibrous mats with varied PU/PC composition ratios, PU/PC 70/30 showed excellent tensile strength of 9.60 Mpa and Young's modulus of 55 Mpa. After selective removal of PC component in PU/PC composite nanofibers by washing with acetone, the residual PU maintained fiber morphology. However, the residual PU nanofiber became irregular and contained elongated indents and ridges along the fiber surface. PU/PC composite fibers showed sea‐island nanofiber structure due to phase separation in the spinning solution and in the course of electrospinning. At PC content below 30%, the PC domains were small and evenly dispersed in the composite nanofibers. As PC content was over 50%, the PC phases became large elongated aggregates dispersed in the composite nanofibers. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Acrylonitrile/vinyl acetate copolymer nanofibers with different vinylacetate content

In this study, free radical copolymerization of acrylonitrile (AN)–vinyl acetate (VAc) was performed for five different feed ratio of VAc (wt %) by using ammonium persulfate (APS) in the aqueous medium. The effect of VAc content on the spectrophotometric and thermal properties of AN–VAc copolymers was investigated by Fourier Transform Infrared–Attenuated Total Reflectance spectrophotometer (FTIR–ATR), differential scanning calorimeter (DSC), and thermal gravimetric analyzer (TGA). Thermal stability of homopolymer of AN is improved after being copolymerized. The electrospun P(AN‐co‐VAc) nanofibers were fabricated and the effect of VAc content on the morphologic properties of nanofibers was studied by scanning electron microscopy (SEM) and atomic force microscopy (AFM). The viscosity of the solution had a significant effect on P(AN‐co‐VAc) electrospinning and the nanofiber morphology. The average diameters of P(AN‐co‐VAc) nanofibers decreased 3.4 times with increasing feed ratio of VAc wt %. The P(AN‐co‐VAc) electrospun nanofiber mats, with the feed ratio of 30 wt % VAc, can be used as a nanofiber membrane in filtration and as a carbon nanofiber precursor for energy storage applications due to high surface to volume ratio, high thermal stability, homogeneous, and thinner nanofiber distribution. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Enhancement of heavy metal ion adsorption using electrospun polyacrylonitrile nanofibers loaded with ZnO nanoparticles

This article describes the adsorption and tensile behavior of electrospun polyacrylonitrile (PAN) nanofiber mats loaded with different amounts of ZnO [0.5, 1.0, 2.0, and 5.0 wt%] nanoparticles. X-ray diffraction (XRD), scanning electron microscopy (SEM), Fourier transforminfrared (FTIR) spectroscopy, and thermal gravimetric analysis (TGA) were utilized to characterize the resulting composite nanofibers. Microscopic investigations revealed that the increase in surface roughness and diameter of the electrospun PAN nanofibers was due to the addition of ZnO nanoparticles. Adsorption results indicated that the fabricated PAN/ZnO (2.0 wt%) composite nanofiber mats showed the best adsorption performance with 261% and 167% increase in adsorption capacities for Pb(II) and Cd(II) from aqueous solutions, respectively, compared to pristine PAN nanofibers. The adsorption equilibrium was reached within 60 min, and the process could be described using the nonlinear pseudo-second-order kinetic model. The adsorption isotherm study was better represented by the Langmuir model, which suggested a homogeneous distribution of the monolayer adsorptive sites on the surface of the composite nanofibers. Mechanical testing revealed that the decrease in tensile strength and elongation at breakof the PAN/ZnO composite nanofiber mats was due to the formation of some bead defects and agglomerates within the structure of the PAN nanofibers. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2019 , 136, 47209.     

Studies on fabrication,characterization, and metal extraction using metal chelating nonwoven nanofiber mats of poly(vinyl alcohol) and sodium alginate blends

Poly(vinyl alcohol) and sodium alginate blends with and without the metal chelate, bis(2,4,4‐trimethylpentyl)phosphinic acid were prepared in various compositions and fabricated to stable nanofibers and films to evaluate their efficacy for metals adsorption and desorption. Surface morphology of the nanofibers was characterized by scanning electron microscopy. The solution properties and variation in content of sodium alginate in the feed mixture have influenced morphology of nanofibers. However, influence of bis(2,4,4‐trimethylpentyl)phosphinic acid was insignificant. The films and nanofibers were characterized using Fourier transform infrared spectroscopy, differential scanning calorimetry, thermo gravimetric analysis, and X‐ray diffraction to understand compatibility between polymers, thermal stability, decomposition temperature, and variations in crystallinity. Metal adsorption studies for nanofiber mats comprising bis(2,4,4‐trimethylpentyl)phosphinic acid were demonstrated using copper (II), cobalt(II), and nickel(II) salts. The nanofibers adsorbed more copper (363 mg/g) when compared with films (105 mg/g). Nanofiber mats immobilized with bis(2,4,4‐trimethylpentyl)phosphinic acid adsorbed copper in greater magnitude (497 mg/g) than nanofiber mats without bis(2,4,4‐trimethylpentyl)phosphinic acid (363 mg/g). However, adsorption of cobalt and nickel was very low to be detected. The metal adsorption and desorption studies were also confirmed by energy dispersive X‐ray spectroscopy. POLYM. ENG. SCI., 2013. © 2012 Society of Plastics Engineers     

Recent progress in interfacial toughening and damage self‐healing of polymer composites based on electrospun and solution‐blown nanofibers: An overview

In this article, we provide an overview of recent progress in toughening and damage self‐healing of polymer–matrix composites (PMCs) reinforced with electrospun or solution‐blown nanofibers at interfaces with an emphasis on the innovative processing techniques and toughening and damage self‐healing characterization. Because of their in‐plane fiber architecture and layered structure, high‐performance laminated PMCs typically carry low interfacial strengths and interlaminar fracture toughnesses in contrast to their very high in‐plane mechanical properties. Delamination is commonly observed in these composite structures. Continuous polymer and polymer‐derived carbon nanofibers produced by electrospinning, solution blowing, and other recently developed techniques can be incorporated into the ultrathin resin‐rich interlayers (with thicknesses of a few to dozens of micrometers) of these high‐performance PMCs to form nanofiber‐reinforced interlayers with enhanced interlaminar fracture toughnesses. When incorporated with core–shell healing‐agent‐loaded nanofibers, these nanofiber‐richened interlayers can yield unique interfacial damage self‐healing. Recent experimental investigations in these topics are reviewed and compared, and recently developed techniques for the scalable, continuous fabrication of advanced nanofibers for interfacial toughening and damage self‐healing of PMCs are discussed. Developments in the near future in this field are foreseen. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 130: 2225–2237, 2013     

Cocontinuous cellulose acetate/polyurethane composite nanofiber fabricated through electrospinning

Cocontinuous cellulose acetate (CA)/polyurethane (PU) composite nanofibers were obtained through electrospinning of partially miscible CA and PU in 2:1 N,N‐dimethylacetamide (DMAc)/acetone mixture solvent. Their structures, mechanical, and thermal properties were characterized by scanning electron microscopy (SEM), transmission electron microscopy (TEM), and differential scanning calorimetry (DSC). The structures and morphologies of the nanofibers were affected by component ratio in the binary mixtures. PU component not only facilitated the electrospinning of CA at CA concentration down to 12 wt%, but reinforced the tensile strength of CA/PU nanofibrous mats, while semirigid component CA in the composite nanofibers could greatly improve the rigidity and dimensional stability of CA/PU nanofibrous mats. In a series of nanofibrous mats with varied CA/PU composition ratios, CA/PU 20/80 showed excellent tensile strength and Young's modulus. The residual product after selective removal of any one of the components in CA/PU composite nanofibers by washing with proper solvent maintained the fiber structure but greatly reduced the fiber size, suggesting CA/PU composite fibers showed a cocontinuous nanofiber structure due to phase separation in the spinning solution and in the course of electrospinning. POLYM. ENG. SCI., 2008. © 2008 Society of Plastics Engineers     

Multilayered Electrospun/Electrosprayed Polyvinylidene Fluoride+Zinc Oxide Nanofiber Mats with Enhanced Piezoelectricity

Electrospun polyvinylidene fluoride (PVDF) nanofibers have been widely used in the fabrication of flexible piezoelectric sensors and nanogenerators, due to their excellent mechanical properties. However, their relatively low piezoelectricity is still a critical issue. Herein, a new and effective route to enhance the piezoelectricity of PVDF nanofiber mats by electrospraying zinc oxide (ZnO) nanoparticles between layers of PVDF nanofibers is demonstrated. As compared to the conventional way of dispersing ZnO nanoparticles into PVDF solution for electrospinning nanofiber mats, this approach results in multilayered PVDF+ZnO nanofiber mats with significantly increased piezoelectricity. For example, 6.2 times higher output is achieved when 100% of ZnO (relative to PVDF quantity) is electrosprayed between PVDF nanofibers. Moreover, this new method enables higher loading of ZnO without having processing challenges and the maximum peak voltage of ≈3 V is achieved, when ZnO content increases up to 150%. Additionally, it is shown that the samples with equal amount of material but consisting of different number of layers have no significant difference. This work demonstrates that the proposed multilayer design provides an alternative strategy to enhance the piezoelectricity of PVDF nanofibers, which can be readily scaled up for mass production.     

CuxS/PAN 3D Nanofiber Mats as Ultra‐Lightweight and Flexible Electromagnetic Interference Shielding Materials

Shielding materials are becoming increasingly important, but present materials suffer from either insufficient mechanical stability or limited shielding properties. In this study, 3D flexible copper sulfide (Cu_xS)/polyacrylonitrile (PAN) nanofiber mats are developed via air spinning followed by chemical reaction with copper salt. The Cu_xS/PAN nanofiber mats exhibit an ultra‐lightweight density of 0.044 g cm^?3 and a thickness of 0.423 mm. Stable electromagnetic interference (EMI) shielding effectiveness (SE) (29–31 dB) of the Cu_xS/PAN composite is achieved in the frequency range of 500–3000 MHz. EMI SE per unit surface density of 16 655.92 dB cm² g^?1 is several orders of magnitude higher than most copper sulfide containing EMI shielding materials reported in literature. In addition, the introduction of the Cu_xS improves the thermal stability and launderability of the PAN mats giving the mats thermal, mechanical, and aqueous stability. Finally, the shielding mechanism of the Cu_xS/PAN nanofiber mats for electromagnetic waves is proposed     

Preparation and antibacterial activity of PET/chitosan nanofibrous mats using an electrospinning technique

The nanofiber deposition method, by electrospinning, was employed to introduce antibacterial activity and biocompatibility to the surface of poly (ethylene terephthalate) (PET) textiles. The polymer blends of PET and chitosan were electrospun on to the PET micro‐nonwoven mats for biomedical applications. The PET/chitosan nanofibers were evenly deposited on to the surface, and the diameter of the nanofibers was in the range between 500 and 800 nm. The surface of the nanofibers was characterized using SEM, ESCA, AFM, and ATR‐FTIR. The wettability of the PET nanofibers was significantly enhanced by the incorporation of chitosan. The antibacterial activity of the samples was evaluated utilizing the colony counting method against Staphylococcus aureus and Klebsiella pneumoniae. The results indicated that the PET/chitosan nanofiber mats showed a significantly higher growth inhibition rate compared with the PET nanofiber control. In addition, the fibroblast cells adhered better to the PET/chitosan nanofibers than to the PET nanofibers mats, suggesting better tissue compatibility. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

Polymeric nanofibers containing solid nanoparticles prepared by electrospinning and their applications

Generally, polymer solution or sol–gel is used to produce electrospun nanofibers via the electrospinning technique. In the utilized sol–gel, the metallic precursor should be soluble in a proper solvent since it has to hydrolyze and polycondensate in the final solution; this strategy straitens the applications of the electrospinning process and limits the category of the electrospinnable materials. In this study, we are discussing electrospinning of a colloidal solution process as an alternative strategy. We have utilized many solid nanopowders and different polymers as well. All the examined colloids have been successfully electrospun. According to the SEM and FE SEM analyses for the obtained nanofiber mats, the polymeric nanofibers could imprison the small nanoparticles; however, the big size ones were observed attaching the nanofiber mats. Successfully, the proposed strategy could be exploited to prepare polymeric nanofibers incorporating metal nanoparticles which might have interesting properties compared with the pristine. For instance, PCL/Ti nanofiber mats exhibited good bioactivity compared with pristine PCL. The proposed strategy can be considered as an innovated methodology to prepare a new class of the electrospun nanofiber mats which cannot be obtained by the conventional electrospinning technique.     

Synthesis and characterization of highly dispersed multi‐walled carbon nanotubes/polyvinylpyrrolidone composite nanofibers for EMI shielding application

Multi‐walled carbon nanotubes (MWCNTs)/polyvinylpyrrolidone (PVP) composite nanofibers having varying amounts of MWCNTs were fabricated with an aim to investigate the potential of such nanofibers as an effective light weight electromagnetic interference (EMI) shielding material in the frequency range of 8.2–12.4 GHz (X‐band). The state of dispersion of MWCNTs in PVP matrix was studied by transmission electron microscopy (TEM) and scanning electron microscopy (SEM). The TEM and SEM analyses confirmed the presence of individual dispersion MWCNTs encapsulated within the electrospun nanofibers and showed MWCNTs/PVP composite nanofiber morphologies with diameters of 150–600 nm. Moreover, the MWCNTs/PVP composite nanofibers were characterized by X‐ray diffraction and Raman spectrophotometer. The thermal stability of composite nanofibers studied from thermogravimetric analysis was increased after addition of MWCNTs to PVP matrix. The EMI shielding efficiency of MWCNTs/PVP composite nanofibers increased up to 42 dB. The MWCNTs/PVP composite nanofibers developed in this study have benefits in being light weight and having effective EMI shielding performance and can be best candidates for a broad range of electronic applications. POLYM. COMPOS., 38:2026–2034, 2017. © 2016 Society of Plastics Engineers     

Fabrication and electrical characterization of electrospun polyacrylonitrile‐derived carbon nanofibers

Carbon nanofibers were produced from a polyacrylonitrile/N,N‐dimethylformamide precursor solution by an electrospinning process and later pyrolysis at temperatures ranging from 500 to 1100°C in an N₂ atmosphere for about 1 h. The morphological structure of the nanofibers was studied with scanning electron microscopy. Scanning electron microscopy images of carbonized polyacrylonitrile nanofibers without a gold coating showed that the carbonized polyacrylonitrile nanofibers possessed electrical properties. The thermal behavior of the nanofibers was studied with thermogravimetric analysis. An indirect four‐point‐probe method was used for the measurement of the conductivity of nanofiber mats. The conductivity increased sharply with the pyrolysis temperature. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

Single‐wall carbon nanotubes dispersion behavior and its effects on the morphological and mechanical properties of the electrospun nanofibers

The dispersion behavior of single‐walled carbon nanotube (SWCNT) has important effects on morphological and mechanical properties of SWCNT composite nanofibers. The relationship of the dispersion conditions with morphological and mechanical characteristics for SWCNT / polyacrylonitrile (PAN) / polyvinylpyrrolidone (PVP) composite nanofibers have been examined. The SEM and TEM analyses of the nanofibers revealed that the deformation in the nanofiber structures increases with increasing concentration of SWCNTs. Tensile results showed that only 2 wt% SWCNT loading to the electrospun composite nanofibers gave rise to 10‐fold and 3‐fold increase in the tensile modulus and tenacity of nanofiber layers, respectively. Essentially, high mechanical properties and uniform morphology of the composite nanofibers were found at SWCNT concentration of ∼2 wt% due to their stable and individual dispersion. POLYM. COMPOS., 33:1951–1959, 2012. © 2012 Society of Plastics Engineers     

Electrospun salicylic acid/polyurethane composite nanofibers for biomedical applications

Salicylic acid (SA)/polyurethane (PU) composite nanofiber mats were fabricated by introducing SA in PU solution during the electrospinning process. Cell viability assays showed that the as-prepared composite nanofibers had a good biocompatibility. Further, the composite mats showed good antibacterial performance against Gram-negative Escherichia coli and Gram-positive Staphylococcus aureus bacteria. Easy fabrication, good mechanical properties, good biocompatibility as well as the antibacterial activity of PU nanofibers containing SA indicated their significant promise for a variety of potential medical applications such as tissue engineering, wound healing, and drug delivery system.