Characterization and modeling of strain rate hardening in natural‐fiber‐reinforced viscoplastic polymer

The effect of strain rate on the mechanical properties of short‐hemp‐fiber‐reinforced High Density Polyethylene is characterized and modeled at different values of and hemp fiber volume fraction (v_f) under dry and wet conditions. Based on the experiments, a generalized comprehensive power law model is developed to predict the behavior of the mechanical properties as functions of v_f, , and moisture absorption. It is demonstrated that the developed model successes to accurately simulate the effects of v_f, , and moisture absorption on the mechanical properties of the natural‐fiber‐reinforced composites as well as the unreinforced polymer. POLYM. COMPOS., 35:2290–2296, 2014. © 2014 Society of Plastics Engineers     

Synthetic fibers and thermoplastic short‐fiber‐reinforced polymers: Properties and characterization

Among the synthetic fibers, glass fibers (GF) are most widely used in thermoplastic short‐fiber‐reinforced polymers (SFRP), as they offer good strength and stiffness, impact resistance, chemical resistance, and thermal stability at a low price. Carbon fibers (CF) are applied instead of GF, when highest stiffness is required. Other types of synthetic fibers like aramid (AF), basalt (BF), polyacrylonitrile (PAN‐F), polyethylene terephthalate (PET‐F), or polypropylene fibers (PP‐F) are rarely used in SFRP, although they offer some advantages compared with GF. The aim of this article is, to give an overview of various fiber types with regard to their mechanical properties, densities, and prices as well as the performance of their thermoplastic composites. The mechanical properties are presented as Ashby plots of tensile strength versus tensile modulus, both in absolute and specific (absolute value divided by density) values. This overview also focuses on modification of fiber/matrix interaction, as interfacial adhesion has a huge impact on composite performance. A summary of established methods for characterization of fibers, polymers, and composites completes this article. POLYM. COMPOS., 35:227–236, 2014. © 2013 Society of Plastics Engineers     

Tribological behavior of short‐fiber‐reinforced polyimide composites under dry‐sliding and water‐lubricated conditions

Polyimide composites reinforced with short‐cut fibers such as carbon, glass, and quartz fibers were fabricated by the polymerization of monomer reactants process. The mechanical properties of the composites with different fiber contents were evaluated. The friction and wear properties of the polyimide and its composites were investigated under dry‐sliding and water‐lubricated conditions. The results indicated that the short‐carbon‐fiber‐reinforced polyimide composites had better tensile and flexural strengths and improved tribological properties in comparison with glass‐fiber‐ and quartz‐fiber‐reinforced polyimide composites. The incorporation of short carbon fibers into the polyimide contributed to decreases in the friction coefficient and wear rate under both dry and water‐lubricated conditions and especially under water lubrication because of the boundary lubrication effect of water. The polyimide and its composites were characterized by plastic deformation, microcracking, and spalling under both dry and water‐lubricated conditions, which were significantly abated under the water‐lubricated condition. The glass and quartz fibers were easily abraded and broken; the broken fibers transferred to the mating metal surface and increased the surface roughness of mating stainless steel, which led to the wear rate increasing for the glass‐fiber‐ and quartz‐fiber‐reinforced polyimide composites. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2008     

A modified fiber‐reinforced plastics concrete interface bond‐slip law for shear‐strengthened RC elements under cyclic loading

The objective of this article is to realistically analyze fiber‐reinforced plastics (FRP) retrofitted reinforced concrete structures under cyclic loading taking into account FRP–concrete bond‐slip law with cyclic bond degradation. In literature, even though numerous studies have been conducted in FRP–concrete interface bond‐slip modeling under cyclic loads, a small number of them consider the influence of cyclic degradation on FRP–concrete interface bond behavior. Within this framework, the bond‐slip law for carbon fiber‐reinforced plastics–concrete interface is revised by utilizing Harajli's and Ko‐Sato's approaches. The procedure is distinct from others because it develops existing deficiencies of these approaches, whereas a more reliable modeling process is proposed for use in practice. Conventional bond‐slip law of Lu et al. is compared with this interface relationship stated in this investigation and the difference is clearly shown in terms of structural parameters. Experimental tests are conducted at the same time for verification. It is proved that cyclic bond degradation affects the interface behavior; thus, the structural response cannot be omitted in structural evaluations. Structural performance measures are obtained in good agreement for each level of cycles. The technique proposed clearly exhibits structural response difference between monotonic and cyclic loadings while good agreement is reached with experimental results. POLYM. COMPOS., 37:3373–3383, 2016. © 2015 Society of Plastics Engineers     

Failure analysis of fiber‐reinforced composites under multiaxial cyclic stress

A preliminary study on the fatigue failure of continuous fiber reinforced composites under multiaxial stress has been presented. A model used to predict the direction of the critical plane of composite laminae under multiaxial cyclic stress is developed. First, two types of planes in the unidirectional lamina are defined in order to discriminate the different failure mechanisms, i.e. fibre failure and inter‐fibre failure. Based on planes of different types, the concept of effective stress is proposed to determine the direction of the critical plane. Second, fatigue experiments of filament wound composites under biaxial loading are carried out and the failure planes are described. Results show that the fracture planes in reality are close to the critical planes predicted by the model. POLYM. COMPOS., 2008. © 2008 Society of Plastics Engineers     

Effects of process conditions on Young's modulus and strength of extrudate in short‐fiber‐reinforced polypropylene

We examined the effects of process conditions on Young's modulus and tensile strength of extruded short‐fiber reinforced thermoplastics. With increasing extrusion ratio and decreasing extrusion temperature, the fiber alignment increases, the mean fiber length decreases, and the mechanical properties of the matrix are improved. The orientation parameter, mean fiber length, Young's modulus, and tensile strength of the matrix are described as a function of extrusion ratio and extrusion temperature. The models proposed by Fukuda and Kawata, and Fukuda and Chou are applied to predict Young's modulus and tensile strength of the composites using orientation parameter. By comparing the predicted Young's modulus and tensile strength with experimental results, the validity of the models is examined. The prediction of Young's modulus agreed quit with the experimental results. The tensile strength of composite extruded below the melting point nearly matched that of the neat matrix. There is no the strengthening effect of the fiber since the angle between fracture surface and fiber direction is very small. POLYM. COMPOS. 28:29–35, 2007. © 2007 Society of Plastics Engineers     

Tensile stress relaxation of short‐coir‐fiber‐reinforced natural rubber composites

The stress relaxation behavior of natural rubber (NR) and its composites reinforced with short coir fibers under tension was analyzed. The rate of stress relaxation was a measure of the increase in the entropy of the compounds: the higher the rate was, the greater the entropy was. At lower strain levels, the relaxation mechanism of NR was independent of strain level. However, the rate of relaxation increased with the strain level. Also, the strain level influenced the rate of stress relaxation considerably in the coir‐reinforced NR composites. However, the relaxation mechanisms of both the unfilled compound and the composite were influenced by the strain rate. The rate of relaxation was influenced by fiber loading and fiber orientation. From the rate of stress relaxation, we found that fiber–rubber adhesion was best in the composite containing fibers subjected to a chemical treatment with alkali, toluene diisocyanate, and NR solutions along with a hexaresorcinol system as a bonding agent. In this study, the stress relaxation curves could not be viewed as segments with varying slopes; however, a multitude of inflection points were observed on the curves. Hence, we propose neither a two‐step nor three‐step mechanism for the coir‐fiber‐reinforced NR composites as reported for some other systems. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 94: 96–104, 2004     

Kinetics modeling of carbon‐fiber‐reinforced bismaleimide composites under microwave and thermal curing

This article focuses on the analysis of the curing kinetics of carbon‐fiber‐reinforced bismaleimide (BMI) composites during microwave (MW) curing. A nonisothermal differential scanning calorimetry (DSC) method was used to obtain an accurate kinetic model. The degree of curing, chemical characterization, and glass‐transition temperature of the resin and composites cured by thermal and MW heating were analyzed with DSC, Fourier transform infrared spectroscopy, and dynamic mechanical analysis. The experimental results indicate that MW accelerated the crosslinking reaction of the BMI resin and had different effects on the reaction processes, especially for the glass‐transition temperature and chemical bonds. However, the curing reaction rate of the BMI resin decreased when the carbon fibers were added to the BMI resin during thermal and MW curing. According to the experimental results, the curing kinetic model of the BMI composite was used to provide a theoretical foundation for MW curing analysis. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43770.     

Temperature‐dependent coefficient of thermal expansion (CTE) of injection molded,short‐glass‐fiber‐reinforced polymers

A deep understanding of the anisotropic, composite‐, geometry‐, and temperature‐dependent coefficient of thermal expansion (CTE) of short‐fiber‐reinforced polymers is often needed in material development and at early stages of the design process of injection molded parts. Usually, the data available does not reflect the complex behavior and the knowledge about the influences and interactions are missing. This paper deals with a method for calculating the composite‐, geometry‐, and temperature‐dependent anisotropic CTE of parts made from short‐fiber reinforced polymers without respectively low preload to create an understanding of its origins and influential factors. Here, a good accordance between the measurements and calculations was achieved. POLYM. ENG. SCI., 55:2661–2668, 2015. © 2015 Society of Plastics Engineers     

Experimental investigation of moisture diffusion in short‐glass‐fiber‐reinforced polyamide 6,6

Moisture diffusion in polyamide 6,6 (PA66) and its short glass fiber‐reinforced composites has a great influence on their mechanical properties and service lives under hydrothermal environments. Hence, the moisture diffusion in neat PA66 and its composites was studied comprehensively in this study with the general Fickian model. To systematically investigate the effects of the fiber content, humidity, temperature, and humidity–temperature coupling effect on the diffusion coefficient and equilibrium concentration, gravimetric experiments for the PA66 composites were carried out under different hydrothermal conditions. The results show that the equilibrium moisture concentration depended on the relative humidity and fiber content but only depended weakly on temperature. The diffusion velocity was affected by the three aforementioned factors with different trends. The analysis of variance demonstrated that the humidity–temperature coupling effect played an important role in the diffusion process. The regression analysis gave the corresponding quadratic regression equations. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42369.     

Failure behavior of resorcinol–formaldehyde latex coated aramid short‐fiber‐reinforced rubber sealing under transverse tension

Composites composed of rubber, sepiolite fiber, and resorcinol–formaldehyde latex‐coated aramid short fibers were prepared. Mechanical and morphological characterizations were carried out. To investigate the effect of interfacial debonding on the failure behavior of short‐fiber‐reinforced rubber composites, a micromechanical representative volume element model for the composites was developed. The cohesive zone model was used to analyze the interfacial failure. We found that computational results were in good agreement with the experimental results when the interfacial fracture energy was 1 J/m² and the interfacial strength was 10 MPa. A parametrical study on the interface and interphase of the composite was conducted. The results indicate that a good interfacial strength and a choice of interphase modulus between 40 and 50 MPa enhanced the ductile behavior and strength of the composite. The ductile properties of the composite also increased with increasing interfacial fracture energy. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41672.     

Anisotropic mechanical behavior of semi‐crystalline polymers: Characterization and modeling of non‐monotonic loading including damage

In this work, the mechanical response of high density polyethylene (HDPE) to complex uniaxial tensile loadings is firstly characterized experimentally, taking into account the damage occurring in large deformation and the initial anisotropy induced by the forming process. Anisotropic effects are characterized through tensile tests using several complex loading paths involving large deformation, and for different orientation with respect to the extrusion direction. A mechanical model is then developed, based on a non‐equilibrium thermodynamic approach of irreversible processes, resulting in a new thermodynamic potential describing both the elasto‐viscoelastic–viscoplastic behavior and the volume variation due to damage. Results show that transverse strains and volume strain of HDPE highly depend on specimen orientation, whereas the apparent Young's modulus is not affected by this orientation. The developed model is validated for HDPE, and satisfyingly predicts the complex response of HDPE to complex loadings paths. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 44468.     

Investigation of fiber orientation states in injection‐compression molded short‐fiber‐reinforced thermoplastics

Injection‐compression molding (ICM) has received increased attention because of its advantages over conventional injection molding (CIM). This article aims to investigate the effects of five dominating ICM processing parameters on fiber orientation in short‐fiber‐reinforced polypropylene (SFR‐PP) parts. A five‐layer structure of fiber orientation is found across the thickness under most conditions in ICM parts. This is quite different from the fiber orientation patterns in CIM parts. The fibers orient orderly along the flow direction in the shell region, whereas most fibers arrange randomly in the skin and the core regions. Additionally, the fiber orientation changes in the width direction, with most fibers arranging orderly along the flow direction at positions near the mold cavity wall. The results also show that the compression force, compression distance, and compression speed play important roles in determining the fiber states. Thicker shell regions, in which most fibers orient remarkably along the flow direction, can be obtained under larger compression force or compression speed. Moreover, the delay time has an obvious effect on the fiber orientation at positions far from the gate. However, the effect of compression time is found to be negligible. POLYM. COMPOS., 31:1899–1908, 2010. © 2010 Society of Plastics Engineers.     

Electrical responses of carbon fiber reinforced cementitious composites to monotonic and cyclic loading

In this paper, the electrical responses of carbon fiber reinforced cementitious composites (CFRCC) to both monotonic and cyclic loading were investigated by electrical resistance measurements. Damage occurring within specimens was also investigated by acoustic emission (AE). Results indicated that the conductivity of the composite was related to the stress level. Under monotonic loading, the electrical resistance decreased with increasing stress at low stress levels and increased with increasing stress at higher stress levels. Under cyclic loading, at lower loading amplitude, the electrical resistance of the system showed reversibility with the change of the load, however, when the loading amplitude was larger, it showed the irreversible increase. Both cases indicated that the breakdown and rebuild-up process of the conductive network under pressure may be responsible for the stress dependency of conductivity. The damage occurring inside material can be monitored in real time by measuring the change in electrical resistance during loading and unloading.     

Measurement and numerical simulation of three‐dimensional fiber orientation states in injection‐molded short‐fiber‐reinforced plastics

To determine three‐dimensional fiber orientation states in injection‐molded short‐fiber composites, a confocal laser scanning microscope (CLSM) is used. Since the CLSM optically sections the specimen, more than two images of the cross sections on and below the surface of the composite can be obtained. Three‐dimensional fiber orientation states can be determined by using geometric parameters of fiber images obtained from two parallel cross sections. For experiments, carbon‐fiber‐reinforced polystyrene is examined by the CLSM and geometric parameters of fibers on each cross‐sectional plane are measured by an image analysis. In order to describe fiber orientation states compactly, orientation tensors are determined at different positions of the prepared specimen. Three‐dimensional orientation states are obtained without any difficulty by determining the out‐of‐plane angles utilizing fiber images on two parallel planes acquired by the CLSM. Orientation states are different at different positions and show the shell–core structure along the thickness of the specimen. Fiber orientation tensors are predicted by a numerical analysis and the numerically predicted orientation states show good agreement with measured ones. However, some differences are found at the end of cavity. They may result from the fountain flow effects, which are not considered in the numerical analysis. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 88: 500–509, 2003     

The effect of fiber orientation on the toughening of short fiber‐reinforced polymers

The effect of fiber orientation on the toughening of polymers by short glass fibers generally below their critical length was investigated using specimens with either well‐aligned or randomly oriented fibers. The fibers were aligned by an electric field in a photopolymerizable monomer, which was polymerized while the field was still being applied. These materials were fractured with the aligned fibers in three orientations with respect to the crack plane and propagation direction. Specimens with fibers aligned normal to the fracture plane were the most tough, those with randomly oriented fibers were less tough, and those with fibers aligned within the fracture plane were the least tough. The fracture behaviors compared favorably with predictions based on observed processes accounting for fiber orientation. The processes considered were fiber pull‐out (including snubbing), fiber breakage, fiber–matrix debonding, and localized matrix‐yielding adjacent to fibers bridging the fracture plane. Fibers not quite perpendicular to the fracture plane provided the greatest toughening; these fibers pulled out completely and gave a significant contribution from snubbing. Fibers at higher angles provided less toughening, involving nearly equal contributions from pull‐out, breakage, and debonding. Fibers within the fracture plane provided the least toughening, involving debonding alone. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 90: 2740–2751, 2003     

Effect of hygrothermal ageing on the monotonic and cyclic loading of glass fiber reinforced polyamide

The properties of short glass fiber reinforced thermoplastic based on polyamide 6 in humid environment are studied. Conditioning was conducted at 90°C. The combined action of water and heat (90°C) affects progressively the mechanical properties. When the injection molded samples were subjected to moisture, decrease in tensile strength and elastic modulus was observed whatever in distilled water or in salt solution. However, there is an enhancement of elongation at break with increasing exposure to humidity. After immersion in water, the fatigue life time is drastically reduced. Scanning electron microscope (SEM) was used in order to examine the fractured samples feature. Results show that water diffuses into the polymer leading to a reduction of the interfacial stress transmissibility. The major contributor of the stiffness loss is the adhesion loss between the fibers and the polymer. POLYM. COMPOS., 35:501–508, 2014. © 2013 Society of Plastics Engineers     

A review on oil palm empty fruit bunch fiber‐reinforced polymer composite materials

Natural fiber‐reinforced polymer composite materials have emerged in a wide spectrum of area of the polymer science. The composite produced from these types of materials are low density, low cost, comparable specific properties, and most importantly they are environmental friendly. The composite materials produced from oil palm fibers and commercially available polymers have offered some specific properties that can be comparable to conventional synthetic fiber composite materials. However, these properties are greatly dependent on the compatibility of oil palm fibers and matrix phase with moisture absorption as one of the critical issues that becomes the drawbacks of the oil palm fiber polymer composite materials. Apparently, it greatly affects the physical as well as mechanical properties of the composite materials. The present review reports the work on oil palm empty fruit bunch (OPEFB) fiber‐reinforced polymer composites with some interest on the OPEFB physical structure, and chemical compositions. Finally, the incorporation of OPEFB into polymeric materials leads to several interesting consequences on the water absorption characteristics and the mechanical properties, which have been reviewed. POLYM. COMPOS., 31:2079–2101, 2010. © 2010 Society of Plastics Engineers     

Preparation and mechanical properties of high‐performance short ramie fiber‐reinforced polypropylene composites

Short ramie fiber (RF) was used to reinforce the polypropylene (PP). The composites were prepared in a twin‐screw extruder followed by injection molding. The experimental results showed that both the strength and the modulus of the composites increase considerably with increasing RF content. The tensile strength and flexural strength are as high as 67 and 80 MPa by the incorporation of ramie up to 30 wt %. To the best of our knowledge, this is one of the best results for short natural fiber‐reinforced PP composites. However, the preparation method in this study is more simple and economic. This short RF‐reinforced PP composites extend the application field for short‐nature fiber‐reinforced PP composites. Morphological analysis revealed that it is the high aspect ratio of the fiber and good interfacial compatibility that result in the high performance of the composites. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

A review of the research and advances in electromagnetic joining of fiber‐reinforced thermoplastic composites

The demand for polymer composites in structural and nonstructural applications has expanded rapidly due to their lightweight, high strength, and stiffness characteristics. Joining of polymer composite is not an easy task as inadequate joint strength leads to failure of a structure due to stress concentration. The following are the three basic methods available for joining of thermoplastic composites: adhesive joining, mechanical fastening, and fusion bonding. Electromagnetic joining is a class of fusion bonding where electromagnetic force is used for generation of heat. Electromagnetic joining has gained new interest among the research fraternity with the development of thermoplastic composites. This type of joining or welding technique offers many advantages over other joining techniques. This joining technique can be used for assembly as well as repairing of thermoplastic polymer‐based composites parts. The main aim of this article is to review the different electromagnetic joining methods for thermoplastic composites and present the recent developments in this area. The electromagnetic joining methods such as induction welding, microwave welding, and resistance welding have been comprehensively discussed in the context of their applicability for joining of thermoplastic polymer‐based composites. POLYM. ENG. SCI., 59:1965–1985, 2019. © 2019 Society of Plastics Engineers