Experimental investigation on the influence of the composition on the morphology and the mechanical properties of short glass fiber‐reinforced polypropylene nanocomposites

Polypropylene composites containing 0–5 wt% layered silicate and 0–30 wt% short glass fibers are prepared by melt compounding. To investigate the influence of different compositions on the mechanical properties of short glass fiber‐reinforced polypropylene nanocomposites, materials with various filler contents are prepared. At a glass fiber content of 10 wt% Young's modulus of the layered silicate‐containing composites decreases by around 30% compared to conventional glass fiber‐reinforced polypropylene. But at higher glass fiber loadings, an increasing modulus of up to 10% is observed. However, the addition of layered silicate results in large decreases of the tensile and the notched impact strength. A maleic anhydride‐grafted polypropylene enhances Young's modulus and the tensile strength. © 2012 Society of Plastics Engineers     

Preparation and mechanical properties of high‐performance short ramie fiber‐reinforced polypropylene composites

Short ramie fiber (RF) was used to reinforce the polypropylene (PP). The composites were prepared in a twin‐screw extruder followed by injection molding. The experimental results showed that both the strength and the modulus of the composites increase considerably with increasing RF content. The tensile strength and flexural strength are as high as 67 and 80 MPa by the incorporation of ramie up to 30 wt %. To the best of our knowledge, this is one of the best results for short natural fiber‐reinforced PP composites. However, the preparation method in this study is more simple and economic. This short RF‐reinforced PP composites extend the application field for short‐nature fiber‐reinforced PP composites. Morphological analysis revealed that it is the high aspect ratio of the fiber and good interfacial compatibility that result in the high performance of the composites. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Static and dynamic mechanical properties of a kenaf fiber–wood flour/polypropylene hybrid composite

A natural fiber hybrid composite containing equal proportions of kenaf fibers (KFs) and wood flour (WF) as the reinforcements and polypropylene (PP) as the polymer matrix was prepared, and its static and dynamic mechanical properties were compared with KF/PP and WF/PP composites. Static tensile and flexural tests and dynamic mechanical analysis (DMA) were carried out. The hybrid composite exhibited tensile and flexural moduli and strength values closer to those of the KF composite, which indicated a higher reinforcing efficiency of KFs compared with WF. DMA revealed that although the glass‐transition temperature remained unchanged by the replacement of half of the WF by KFs, the α‐transition temperature of the hybrid composite was identical to that of WF composite. The magnitudes of both the α and β (glass) transitions of the hybrid composite were comparable to that of the WF/PP composite. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 98: 665–672, 2005     

短玻璃纤维增强聚丙烯复合材料的制备及其力学性能的研究

采用双螺杆挤出机通过熔融共混的工艺路线制得短玻璃纤维增强聚丙烯(PP)复合材料,通过激光粒度分布仪对复合体系中的玻璃纤维的长度进行了测试,同时对复合材料的主要力学性能进行了表征。结果表明:随着短玻璃纤维含量的增加,复合材料中短玻璃纤维的长度平均径有所减小;随着短玻璃纤维含量的增大,复合材料的拉伸强度、冲击强度都大幅度增加,硬度有所增加;当短玻璃纤维质量分数为40%时,短玻璃纤维增强PP复合材料拉伸强度为64.39 MPa,与纯PP相比提高了74%,冲击强度为5.8 kJ/m~2,与纯PP相比提高了174%,硬度为85,与纯PP相比提高了11%。     

The effect of fiber concentration on mechanical and thermal properties of fiber‐reinforced polypropylene composites

A novel composite material consisting of polypropylene (PP) fibers in a random poly(propylene‐co‐ethylene) (PPE) matrix was prepared and its properties were evaluated. The thermal and mechanical properties of PP–PPE composites were studied by dynamic mechanical analysis (DMA) and differential scanning calorimetry (DSC) with reference to the fiber concentration. Although, by increasing PP fiber concentration in PPE, no significant difference was found in melting and crystallization temperatures of the PPE, the storage, and the tensile and flexural modulus of the composites increased linearly with fiber concentrations up to 50%, 1.5, 1.0, 1.3 GPa, respectively, which was approximately four times higher than that for the pure PPE. There is a shift in glass transition temperature of the composite with increasing fiber concentration in the composite and the damping peak became flatter, which indicates the effectiveness of fiber–matrix interaction. A higher concentration of long fibers (>50% w/w) resulted in fiber packing problems, difficulty in dispersion, and an increase in void content, which led to a reduction in modulus. Cox–Krenchel and Haplin–Tsai equations were used to predict tensile modulus of random fiber‐reinforced composites. A Cole–Cole analysis was performed to understand the phase behavior of the composites. A master curve was constructed based on time–temperature superposition (TTS) by using data over the temperature range from −50 to 90°C, which allowed for the prediction of very long and short time behavior of the composite. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 96: 2260–2272, 2005     

Cure characteristics and mechanical properties of short nylon fiber‐reinforced nitrile rubber composites

Acrylonitrile butadiene rubber (NBR)‐based composites were prepared by incorporating short nylon fibers of different lengths and concentration into the matrix using a two‐roll mixing mill according to a base formulation. The curing characteristics of the samples were studied. The influence of fiber length, loading, and rubber crosslinking systems on the properties of the composites was analyzed. Surface morphology of the composites has been studied using Scanning Electron Microscopy (SEM). Addition of nylon fiber to NBR offers good reinforcement, and causes improvement in mechanical properties. A fiber length of 6 mm was found to be optimum for the best balance of properties. It has been found that at higher fiber loadings, composites show brittle‐type behavior. Composites vulcanized by the dicumyl peroxide (DCP) system were found to have better mechanical properties than that by the sulfur system. The swelling behavior of the composites in N,N‐dimethyl formamide has been analyzed for the swelling coefficient values. Composites vulcanized in the DCP system were found to have higher rubber volume fraction than that in the sulfur system, which indicates better rubber–fiber interaction in the former. The crosslink densities of various composites were also compared. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 92: 1023–1030, 2004     

Effects of alkali and silane treatment on the mechanical properties of jute‐fiber‐reinforced recycled polypropylene composites

Jute‐fibers‐reinforced thermoplastic composites are widely used in the automobile, packaging, and electronic industries because of their various advantages such as low cost, ease of recycling, and biodegradability. However, the applications of these kinds of composites are limited because of their unsatisfactory mechanical properties, which are caused by the poor interfacial compatibility between jute fibers and the thermoplastic matrix. In this work, four methods, including (i) alkali treatment, (ii) alkali and silane treatment, (iii) alkali and (maleic anhydride)‐polypropylene (MAPP) treatment, and (iv) alkali, silane, and MAPP treatment (ASMT) were used to treat jute fibers and improve the interfacial adhesion of jute‐fiber‐reinforced recycled polypropylene composites (JRPCS). The mechanical properties and impact fracture surfaces of the composites were observed, and their fracture mechanism was analyzed. The results showed that ASMT composites possessed the optimum comprehensive mechanical properties. When the weight fraction of jute fibers was 15%, the tensile strength and impact toughness were increased by 46 and 36%, respectively, compared to those of untreated composites. The strongest interfacial adhesion between jute fibers and recycled polypropylene was obtained for ASMT composites. The fracture styles of this kind of composite included fiber breakage, fiber pull‐out, and interfacial debonding. J. VINYL ADDIT. TECHNOL., 2010. © 2010 Society of Plastics Engineers.     

Mechanical properties and viscoelastic behavior of basalt fiber‐reinforced polypropylene

In the present article, a series of commercial‐grade polypropylenes (PP) filled with different contents of short basalt fibers were studied. This composite material presented deterioration of both mechanical characteristics, for example, stress and strain at yield with increasing of the fiber content. On the other hand, the impact strength was fourfold higher than that of unfilled PP. A poor adhesion between the PP matrix and the basalt fibers was detected. This is why interfacial interactions were promoted by the adding of poly(propylene‐g‐maleic anhydride) (PP‐g‐MA). It was observed that the tensile properties of the obtained materials and their impact strengths increased significantly with increasing of the amount of PP‐g‐MA in the blend. The adhesion improvement was confirmed by scanning electron microscopy as well. Fourier transform infrared spectroscopy was applied to assess if any chemical interactions in the system PP/PP‐g‐MA/basalt fibers exist. Dynamic mechanical thermal analysis data showed an increase of the storage modulus with increasing fiber content. The conclusion was made that the modification of the PP matrix led to a higher stiffness but its value remained constant, irrespective of the PP‐g‐MA content. With increasing fiber content, damping in the β‐region decreased, but increase of the coupling agent content restored its value back to that of PP. The loss modulus spectra presented a strong influence of fiber content on the α‐relaxation process of PP. The position of the peaks of the above‐mentioned relaxation processes are discussed as well. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 74: 523–531, 1999     

Effect of the delignification of wood fibers on the mechanical properties of wood fiber–polypropylene composites

The effect of the delignification of hornbeam fibers on the mechanical properties of wood fiber–polypropylene (PP) composites was studied. Original fibers and delignified fibers at three levels of delignification were mixed with PP at a weight ratio of 40:60 in an internal mixer. Maleic anhydride (0.5 wt %) as the coupling agent and dicumyl peroxide (0.1 wt %) as the initiator were applied. The produced composites were then hot‐pressed, and specimens for physical and mechanical testing were prepared. The results of the properties of the composite materials indicate that delignified fibers showed better performance in the enhancement of tensile strength and tensile modulus, whereas the hardness of the composites was unaffected by delignification. Delignified fibers also exhibited better water absorption resistance. Notched impact strength was higher for delignified fiber composites, but it was reduced at higher delignification levels. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 4759–4763, 2006     

Improvement of mechanical properties of natural fiber–polypropylene composites using successive alkaline treatments

The use of natural fibers (NFs) in polymer composites for structural applications has increased greatly in the last years, owing to their abundance and biodegradability. In this work, an innovative and simple successive alkali treatment has been developed to improve the mechanical properties of NFs/polypropylene (PP) composites. Three different cellulosic fibers (curauá, jute, and flax) were used, with a fixed proportion of 10 wt %. The fibers were immersed several times in a 5 wt % NaOH solution. Thermogravimetric analysis data showed an improvement in thermal properties of the fibers, as well as the increase of the crystallinity degree was measured by X‐ray diffraction. By Fourier transform infrared spectroscopy, disappearance of characteristics peaks of hemicelluloses and lignin was observed. Finally, mechanical behavior of the NF/PP composites was examined, using dynamic mechanical analysis. The results revealed that the curauá/PP mechanical properties were significantly improved, showing the positive effect of the successive alkali treatments. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41710.     

Effect of hyperbranched epoxy resin on mechanical properties of short carbon fiber‐reinforced epoxy composites

Short carbon fiber‐reinforced composites (SCFRCs) have attracted increasing attention owing to their comprehensive performance and easy processing route. However, the imperfect interfacial adhesion and serious stress concentration at the fiber/matrix interface have hampered their engineering application. In this article, we first report the preparation of SCFRC modified by a low‐viscosity liquid hyperbranched epoxy resin (Hyper E102). We then investigated the effect of Hyper E102 content on thermal and mechanical properties. The results show that the overall performance of the SCFRC first increases and then decreases with the increasing content of Hyper E102. With the incorporation of 12 phr Hyper E102, the tensile strength, fracture toughness, notched, and unnotched impact strength of SCFRC were increased by 16.7, 74.9, 95.3, and 194.5%, respectively. The toughening and reinforcing mechanisms were attributed to the following three aspects. First, the Hyper E102 improves the impregnation property of epoxy matrix against fibers, which helps form a better interfacial adhesion. Second, the incorporation of Hyper E102 reduces the internal stress level and stress concentration of the SCFRC. Finally, the critical crack length inside the SCFRC can be remarkably increased with the incorporation of Hyper E102, which can enhance the damage tolerance of a composite. POLYM. COMPOS., 37:2727–2733, 2016. © 2015 Society of Plastics Engineers     

Effect of layering pattern on dynamic mechanical properties of randomly oriented short banana/sisal hybrid fiber–reinforced polyester composites

Dynamic mechanical test methods have been widely employed for investigating the structures and viscoelastic behavior of polymeric materials to determine their relevant stiffness and damping characteristics for various applications. Randomly oriented short banana/sisal hybrid fiber–reinforced polyester composites were prepared by keeping the volume ratio of banana and sisal 1 : 1 and the total fiber loading 0.40 volume fraction. Bilayer (banana/sisal), trilayer (banana/sisal/banana and sisal/banana/sisal), and intimate mix composites were prepared. The effect of layering pattern on storage modulus (E′), damping behavior (tan δ), and loss modulus (E″) was studied as a function of temperature and frequency. Bilayer composite showed high damping property while intimately mixed and banana/sisal/banana composites showed increased stiffness compared to the other pattern. The Arrhenius relationship has been used to calculate the activation energy of the glass transition of the composites. The activation energy of the intimately mixed composite was found to be the highest. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 97: 2168–2174, 2005     

Parameters regulating interfacial and mechanical properties of short glass fiber reinforced polypropylene

The performance of thermoplastic composites is known to depend on the intrinsic properties of the two composite components, the quality of the fiber–matrix interface, and the crystalline properties of their matrix. The objective of this work is to characterize the effect of the addition of modified polypropylene (PP) and silane coupling agent on the mechanical and interfacial properties of short fiber reinforced PP composites. Differential scanning calorimetry (DSC), single fiber composite fragmentation tests (SFC), and mechanical testing are used to understand the different parameters regulating the interfacial properties of composites. No influence of the modified PP on the level of crystallinity is observed. Some differences in the size of the spherulites are observed for acrylic acid grafted PP (PP‐g‐AA). Those samples also show lower mechanical properties in spite of good interfacial interactions. Maleic anhydride grafted PP (PP‐g‐MAh) leads to better mechanical performances than PP‐g‐AA. A high MAh content PP‐g‐MAh grade with low viscosity is the best polymeric additive used in the present work. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 78: 2047–2060, 2000     

Processing–formulation–performance relationships of polypropylene/short flax fiber composites

This work is a comprehensive study of the effect of extrusion process parameters and formulation on the properties of polypropylene (PP)/short flax fiber composites. The parameters that were varied during the twin‐screw extrusion process were screw configuration, revolutions per minute (rpm), extrusion temperature, and flow rate. The effect of the feeding zone location of cellulosic fiber was also considered. This study investigates the effect of the formulation, cellulosic fiber content, the presence of a coupling agent, and of a reactive additive on composite performance. The composites were characterized in terms of morphology and microstructure, fiber length, rheological, thermal, and mechanical properties. Sensibility to humidity and recyclability were also considered. When compared with as‐received PP, the tensile strength of injection‐molded parts increased with cellulosic content by up to 40 vol %, and the tensile modulus increased 3.5 times when a combination of coupling and reactive agents was used. Exposed to controlled humidity of 50% during 1 year, these composites exhibited a very low level of humidity uptake around 0.85 wt %. The processability of these materials using a cast film line and the mechanical properties of extruded sheets are also presented. Furthermore, these materials demonstrate a good recyclability using injection molding by keeping the integrality of their mechanical properties after five reprocessing cycles. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41528.     

Mechanical properties of short sisal fiber‐reinforced polypropylene composites: Comparison of experimental data with theoretical predictions

Sisal fibers were used for the reinforcement of a polypropylene (pp) matrix. Composites consisting of polypropylene reinforced with short sisal fibers were prepared by melt‐mixing and solution‐mixing methods. A large amount of fiber breakage was observed during melt mixing. The fiber breakage analysis during composite preparation by melt mixing was carried out using optical microscopy. A polynomial equation was used to model the fiber‐length distribution during melt mixing. The experimental mechanical properties of sisal/PP composites were compared with existing theoretical models such as the modified rule of mixtures, parallel and series models, the Hirsch model, and the Bowyer–Baders model. The dependence of the tensile strength on the angle of measurement with respect to fiber orientation also was modeled. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 88: 602–611, 2003     

Crystallization,mechanical, and fracture behavior of mullite fiber‐reinforced polypropylene nanocomposites

This study describes the reinforcement effect of surface modified mullite fibers on the crystallization, thermal stability, and mechanical properties of polypropylene (PP). The nanocomposites were developed using polypropylene‐grafted‐maleic anhydride (PP‐g‐MA) as compatibilizer with different weight ratios (0.5, 1.0, 1.5, 2.5, 5.0, and 10.0 wt %) of amine functionalized mullite fibers (AMUF) via solution blending method. Chemical grafting of AMUF with PP‐g‐MA resulted in enhanced filler dispersion in the polymer as well as effective filler‐polymer interactions. The dispersion of nanofiller in the polymer matrix was identified using scanning electron microscopy (SEM) elemental mapping and transmission electron microscopy (TEM) analysis. AMUF increased the Young's modulus of PP in the nanocomposites up to a 5 wt % filler content, however, at 10 wt % loading, a decrease in the modulus resulted due to agglomeration of AMUF. The impact strength of PP increased simultaneously with the modulus as a function of AMUF content (up to 5 wt %). The mechanical properties of PP‐AMUF nanocomposites exhibited improved thermal performance as compared to pure PP matrix, thus, confirming the overall potential of the generated composites for a variety of structural applications. The mechanical properties of 5 wt % of AMUF filled PP nanocomposite were also compared with PP nanocomposites generated with unmodified MUF and the results confirmed superior mechanical properties on incorporation of modified filler. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43725.     

Acoustic emission characterization of damage in short hemp‐fiber‐reinforced polypropylene composites

This article aims at investigating the effects of hygrothermal aging on the damage mechanisms of short white Hemp Fiber Reinforced Polypropylene (HFRP) composites with various fiber contents (10, 20, 30, and 40 wt%). Injected molded specimens were subjected to hygrothermal aging with a relative humidity of 80% and two temperatures, 25 and 50°C. The water absorption and its effect on tensile properties of HFRP composites were investigated. The Acoustic Emission (AE) technique combined with scanning electron microscopy observations was used to identify microstructural damage events leading to overall failure of the HFRP composites. This identification according to hemp‐fiber content and hygrothermal aging was made with an unsupervised method based on a statistical multi‐variable analysis (k‐means algorithm). The AE results indicate that the quality of fiber‐matrix interface plays a major role in the damage process of HFRP composites, shown by the number of AE signals induced by the interface failure and their amplitude ranges. POLYM. COMPOS. 37:1101–1112, 2016. © 2014 Society of Plastics Engineers     

The effect of compounding techniques on the mechanical properties of oil palm empty fruit bunch–polypropylene composites

Oil palm empty fruit bunch–polypropylene (EFB–PP) composites were produced by employing 2 types of compounding techniques, that is, an internal mixer and a single-screw extruder. The mechanical and water absorption properties of both types of composites were investigated. Overall, for both types of composites, the incorporation of the EFB into PP matrix has resulted in the improvement in the tensile modulus. However, the tensile strength, elongation at break, and impact strength decreased with increasing filler loading. Poor filler–matrix interaction or compatibility and, also, the size irregularity of the EFB are believed to be responsible for the poor ultimate performance. Composites produced by an internal mixer (IM) have displayed higher tensile strength, tensile modulus, and impact strength than with those produced by extrusion (EX). The better performance has been attributed to the effectiveness of the IM, which produces better compounding and improves the wetting of the filler surface. Incorporation of compatibilizer and coupling agent, that is, Epolene wax (E-43) and 3-Aminopropyl triethoxysilane (3-APE), respectively, have produced composites with improved tensile strength for both EX and IM composites. In addition, both types of treatment have resulted in an increase in tensile modulus of EX composites and impact strength of IM composites. Water absorption tests have revealed that the presence of coupling agents and compatibilizers have affected the amount of water absorbed, especially for the 3-APE-treated EFB–PP composites. © 1998 John Wiley & Sons, Inc. J Appl Polym Sci 70: 2647–2655, 1998     

The impact resistance of fiber–metal laminates based on glass fiber reinforced polypropylene

The high velocity impact response of a range of fiber–metal laminates (FMLs) based on a woven glass fiber reinforced polypropylene and an aluminum alloy has been investigated. Tests on FMLs, based on 2024‐O and 2024‐T3 aluminum alloys, were undertaken using a nitrogen gas gun at velocities up to 150 m/s. The failure processes in the FMLs were investigated by examining the samples after impact and by sectioning a number of specimens through the point of impact. The impact response of these multilayered samples was also characterized by measuring the residual out‐of‐plane displacement of the targets after testing. Energy absorption in the FMLs occurred through gross plastic deformation, membrane stretching and tearing in the aluminum plies, as well as delamination, fiber fracture, and matrix cracking in the composite layers. In the multilayered FMLs, the permanent displacement at the perforation threshold remained roughly constant over a range of target configurations, suggesting that the aluminum layers deform almost independently through a membrane stretching mechanism during the perforation process. The impact resistances of the laminates investigated were compared by determining their specific perforation energies (s.p.e.), where it was shown that s.p.e. of several of laminates was almost three times that of the corresponding aluminum alloy. The perforation resistances of the FMLs as well as those of the plain composite were predicted using the Reid–Wen perforation model. Here good agreement was noted between the model and the experimental data for the range of laminates investigated here. POLYM. COMPOS. 27:700–708, 2006. © 2006 Society of Plastics Engineers     

Effects of thermoplastic elastomer on the morphology and mechanical properties of glass fiber‐reinforced polycarbonate/acrylonitrile–butadiene–styrene

This article investigated the influence of thermoplastic elastomer like acrylonitrile–butadiene–styrene (ABS) high rubber powder (HRP), and ethylene methylacrylate (EMA) on the mechanical performances, flow ability, and morphology of glass fiber‐reinforced polycarbonate (PC)/ABS blends. Blending was carried out through a twin‐screw extruder, and all testing specimens were shaped by an injection molding machine. Experimental results showed that the toughening effect of EMA was more obvious than HRP due to fracture mechanism like crazing, shear yielding occurred in corporation with EMA. About 15 wt% glass‐fiber (GF) reinforcement and 6 wt% EMA toughening can get a balanced behavior among strength, stiffness, and toughness for superior performance of the polymer. POLYM. ENG. SCI., 59:E144–E151, 2019. © 2018 Society of Plastics Engineers