Thermal,mechanical, and acoustic properties of silica‐aerogel/UPVC composites

The properties of silica‐aerogel/UPVC composites have been investigated with emphasis on sound and heat insulation. UPVC is a material of construction for window profiles and drainage pipes. Hydrophobic silica aerogels were synthesized using silicate sodium as a precursor through a two‐step sol–gel process. The physical and textural properties of the synthesized silica aerogels such as density, surface area, and particle size were analyzed using SEM and BET analysis. Then, the synthesized aerogels were mixed with Unplastisized Polyvinyl Chloride (UPVC) compound at five different weight ratios in an internal mixer to find out the effects of silica aerogels on the thermal, mechanical, and acoustical characteristics. The prepared UPVC/aerogel composites were characterized for tensile properties, impact strength, hardness, Vicat softening temperature, thermal conductivity, sound absorption, and sound transmission loss. The results revealed that adding silica aerogel in to the matrix of UPVC increases its hardness and softening temperature while decreases impact strength. The thermal conductivity of UPVC was decreased by up to 50% using silica aerogel. The sound absorption property of UPVC was increased up to three times by using silica aerogels due to its high porosity. Silica aerogel increased the maximum sound transmission loss of UPVC in the low frequency range. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 44685.     

Preparation of cellulose–graphene oxide aerogels with N‐methyl morpholine‐N‐oxide as a solvent

Cellulose–graphene oxide (GO) aerogel composites were successfully prepared from cellulose and GO dispersed in N‐methyl morpholine‐N‐oxide monohydrate, a nontoxic and environmentally friendly solvent, after a freeze‐drying process. Because of the strong interactions between the numerous oxygen‐containing groups located on the surface of GO and the functional groups of the cellulose molecules, the GO monolayers were well dispersed in the three‐dimensional porous structure of the cellulose aerogels. With the addition of 10 wt % GO, the swelling ratios and water contents of the composite cellulose–GO aerogels increased from 468 to 706% and from 82.4% to 87.6%, respectively. The corresponding maximum decomposition temperatures also increased from 335 to 353 °C with increasing GO content from 0 to 10%; this indicated that the thermal stability of the cellulose–GO aerogels was enhanced. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46152.     

Preparation and characterization of polyurethane/silica aerogel nanocomposite materials

In this investigation, silica aerogel (SA)/Rigid Polyurethane (PUR) foam composites and silica aerogel/Polyurethane (PU) composites were prepared by dry mixing of granular and grinded silica aerogels with polyol part. They were then combined with diisocyanate part. Three different types of PUR foams and an elastomeric coating grade of PU were studied as well. Results show that thermal conductivity of foams did not decrease by adding silica aerogel. It even increased for some grades which is assumed to be due to the change in cell configuration of these foams. It was also found that sound insulation performance of these cellular composites did not improve significantly. Unlike foam composites, addition of silica aerogel into elastomeric PU improved its thermal and acoustic insulation properties. Because of the more promising properties of elastomeric PU composites, further examinations including measurements of compression strength and water contact angle of silica aerogel/PU composites were also taken. Final results showed a significant improvement in general properties of PU coatings by adding little amounts of silica aerogel (1–4 wt %). © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 44521.     

Synthesis and characterization of a xonotlite fibers–silica aerogel composite by ambient pressure drying

Xonotlite fibers (XFs) reinforced silica aerogel composites were prepared by a sol–gel method under ambient pressure drying. XFs were synthesized through a dynamic hydrothermal route and had a noodle-like structure with length of 5–10 μm and average diameter of 150–200 nm. The microstructure analysis showed that XFs were inlaid in silica aerogel matrix by physical combination which contributed to restrict the volume shrinkage of alcogels and maintain the integrality aerogels during drying process. The physical, naonporous and thermal properties of the as prepared aerogel composites were investigated and discussed in detail. The new aerogel composites possessed porous nanostructure, which exhibited typical properties of 0.126 g/cm³ density, 4.132 cm³/g pore volume, and thermal conductivity of 0.0285 W/(m K). The results indicated that the introduced XFs didn’t significantly alter the porosity, hydrophobicity or thermal conductivity of aerogel matrix. It was also found that the aerogel composites had much more outstanding porosity than that of pure aerogel upon calcinations at 800 °C. This study fabricated XFs–silica aerogel composites and explored a new way for silica aerogels to endure and remain monolithic under ambient pressure drying.     

Microstructural,mechanical, and thermal‐insulation properties of poly(methyl methacrylate)/silica aerogel bimodal cellular foams

Novel poly(methyl methacrylate) (PMMA)/silica aerogel bimodal cellular foams were prepared by melt mixing and a supercritical carbon dioxide foaming process. The effects of the silica aerogel content on the morphologies and thermal‐insulating and mechanical properties of the foams were investigated by scanning electron microscopy, mechanical tests, and heat‐transfer analysis. The experimental results show that compared to the pure PMMA foam, the PMMA/silica aerogel microcellular foams exhibited more uniform cell structures, decreased cell sizes, and increased cell densities (the densities of the foams were 0.38–0.45 g/cm³). In particular, a considerable number of original nanometric cells (ca. 50 nm) were evenly embedded in the cell walls and on the inner surfaces of the micrometric cells (<10 μm). A 62.7% decrease in the thermal conductivity (0.072 W m⁻¹ K⁻¹) in comparison to that of raw PMMA after 0.5 wt % silica aerogel was added was obtained. Mechanical analysis of the PMMA/silica aerogel foams with 5 and 2 wt % silica aerogel showed that the compressive and flexural strengths were distinctly improved by 92 and 52%, respectively, and the dynamic storage moduli increased. The enhanced performance showed that with the addition of silica aerogel into PMMA, one can obtain thermal‐insulation materials with a favorable mechanical strength. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134 , 44434.     

Properties of novel PMMA‐co‐EHA bone cements filled with hydroxyapatite

To design bone cements with predictable intraoperative and postoperative behavior, researchers must understand how cement formulations affect the polymerization reaction and specially the properties of the end product. In this study, a bioactive filler (commercial hydroxyapatite, HA) was incorporated into poly(methyl methacrylate)‐co‐ethyl hexyl acrylate (PMMA‐co‐EHA) matrices to prepare new bone cement formulations. The new PMMA‐co‐EHA/HA composites were obtained by varying the relative contents of the monomers, MMA, and EHA. The resulting composites were evaluated in terms of the curing parameters, water uptake and weight loss in phosphate buffer solution and mechanical properties. The results obtained showed that incorporation of 25% HA particles induced major changes in the final properties of the bone cements comparing with the unfilled parent matrices. In particular, the peak temperature decreased and the setting time and the bending elastic modulus increased in all formulations containing HA particles. Composites with low EHA content exhibited a decrease in strength after HA incorporation, which was attributed to the poor interfacial adhesion between the components of the composites. Additionally, the immersion results showed that the amount of 25% HA (regarding the total mass) in the composites was not enough to induce in vitro bioactive properties in the materials. POLYM. COMPOS., 35:759–767, 2014. © 2013 Society of Plastics Engineers     

In-situ synthesis of silica aerogel in polyethylene terephthalate fibre nonwovens and their composite properties on acoustical absorption behavior

In this research work we focus on engineering the silica aerogel/polyethylene terephthalate (PET) fibre nonwoven fabric composites with various silica content during in-situ synthesis of silica aerogels in the nonwovens and their composite properties on sound absorption. The silica content was varied by varying the molar ratio of methanol (MeOH)/tetraethyl orthosilicate (TEOS) from 110 to 28. The gelation of silica alcogel took place inside the fabric followed by silylation and atmospheric pressure drying. The aerogel/PET nonwoven composites were characterized by FTIR, TGA and contact angle to explain the aerogel content and its behavior. Moreover, the physical properties such as thickness, bulk density, specific airflow resistance, and mean flow pore size have been investigated. The two microphone transfer function method was used to test the sound absorption coefficient (SAC) of aerogel composites at 1/3rd octave frequencies of 50–6300 Hz. The aerogel/PET nonwoven composites have exhibited higher SAC than the untreated or control PET nonwoven for the entire frequency range. The suitable solvent molar ratio of 55 has been recommended for synthesis of silica aerogels by considering not only the silica content to have high sound absorption but also based on hydrophobic characteristics of aerogel/PET nonwoven composites.     

Synthesis and characterization of poly(methyl methacrylate)‐grafted silica microparticles

A procedure to synthesize poly(methyl methacrylate)‐grafted silica microparticles was developed by using radical photopolymerization of methyl methacrylate (MMA) initiated from N,N‐diethyldithiocarbamate (DEDT) groups previously bound to the silica surface (grafting “from”). The functionalization of silica microparticles with DEDT groups was performed in two steps: introduction of chlorinated functions onto the surface of silica particles, and then nucleophilic substitution of chlorines by DEDT functions via a S_N2 mechanism. The study was performed with a Kieselgel® S silica which was initially chlorinated in surface, either by direct chlorination of silanols with thionyl chloride, or by using a condensation reaction between silanols and a chlorofunctional trialkoxysilane reagent, 4‐(chloromethyl)phenyltrimethoxysilane and chloromethyltriethoxysilane, respectively. Three types of DEDT‐functionalized silica microparticles were prepared with a good control of the reactions, and then characterized by solid‐state ¹³C and ²⁹Si CP/MAS NMR. Their ability to initiate MMA photopolymerization was studied. The kinetics of MMA photopolymerization was followed by HPLC and ¹H‐NMR. Whatever the silica used the grafting progresses very slowly. On the other hand, the conversion of MMA in PMMA grafts is depending on the structure of the DEDT‐functionalized Kieselgel® S used. Poly(methyl methacrylate)‐grafted silica microparticles bearing high length grafts ( about 100) were synthesized. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

纳米级增强体复合硅气凝胶的研究进展

二氧化硅气凝胶的脆性大、力学强度过低,严重限制了其应用领域。常规微米级或大于微米尺寸的增强体复合硅气凝胶可以提升硅气凝胶性能,但难以在纳米尺寸范围内对凝胶孔隙增强。目前,可以采用合成聚合物纳米纤维、纤维素纳米纤维、纳米管、无机纳米纤维、石墨烯及氧化石墨烯等增强硅气凝胶,纳米级增强材料能够均匀分散在硅气凝胶纳米孔隙中,干燥收缩小、孔比表面积大、可有效提升硅气凝胶抗压强度、改进韧性。     

Synthesis of polymer–inorganic hybrid nanoparticles via radical polymerization initiated by surface‐immobilized photoiniferter

Polymer–inorganic hybrid nanoparticles were prepared through radical photo‐polymerization of methyl methacrylate initiated by N,N‐diethyldithiocarbamyl surface functionalized silica nanoparticles under UV irradiation at ambient temperature. IR analysis and UV spectroscopy confirmed the occurrence of Et₂NCS₂—end groups on the resulting poly(methyl methacrylate), and the morphology of these hybrid nanoparticles was observed directly by means of tapping mode atomic force microscopy (AFM). Copyright © 2003 Society of Chemical Industry     

Fiber Reinforced Polyimide Aerogel Composites with High Mechanical Strength for High Temperature Insulation

Glass fiber/polyimide aerogel composites are prepared by adding glass fiber mat to a polyimide sol derived from diamine, 4,4′‐oxydianiline, p‐phenylene diamine, and dianhydride, 3,3′,4,4′‐biphenyltetracarboxylic dianhydride. The fiber felt acts as a skeleton for support and shaping, reduces aerogel shrinkage during the preparation process, and improves the mechanical strength and thermal stability of the composite materials. These composites possess a mesoporous structure with densities as low as 0.143–0.177 g cm^?3, with the glass fiber functioning to improve the overall mechanical properties of the polyimide aerogel, which results in its Young's modulus increasing from 42.7 to 113.5 MPa. These composites are found to retain their structure after heating at 500 °C, in contrast to pure aerogels which decompose into shrunken ball‐like structures. These composites maintain their thermal stability in air and N₂ atmospheres, exhibiting a low thermal conductivity range of 0.023 to 0.029 W m^?1 K^?1 at room temperature and 0.057to 0.082 W m^?1 K^?1 at 500 °C. The high mechanical strengths, excellent thermal stabilities, and low thermal conductivities of these aerogel composites should ensure that they are potentially useful materials for insulation applications at high temperature.     

Hydrophobic and nanoporous chitosan–silica composite aerogels for oil absorption

Hydrophobic and nanoporous chitosan–silica composite aerogels with low density, high porosity, and superior oil absorbency were successfully prepared by a typical sol–gel method and a two‐step hydrophobic treatment. The morphologies, porosity characteristics, mechanical properties, thermal stability, hydrophobicity, and oil absorbencies of the composite aerogels were systematically investigated. The nitrogen physisorption analysis showed that composite aerogels had large specific surface areas and uniform nanoporous structures. In addition, the composite aerogels could support 7000 times its own weight; this indicated the role of the supporting skeleton played by chitosan. The hydrophobicity and lipophilicity was demonstrated with a water contact angle of 137° and an oil contact angle of 0°. Importantly, the composite aerogel with 20 wt % chitosan had a relatively high oil absorbency of 30 g/g and could be reused up to 10 times. Therefore, the chitosan–silica composite aerogels in this study had a broad prospect to be used as efficient and recyclable oil absorbents. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41770.     

A machinable carbon aerogel composite with a low thermal conductivity and enhanced mechanical properties

ABSTRACT

Carbon aerogels are prepared via the sol–gel polymerisation of resorcinol with formaldehyde, followed by supercritical drying and carbonisation. The fabricated carbon aerogels have low densities in the range 0.028–0.196?g?cm^?3, ultra-low thermal conductivities in the range 0.0259–0.0707?W?(m?K)^?1 and high specific surface areas (>520?m²?g^?1). The carbon aerogel composites are reinforced with short carbon fibres by adding the carbon fibres to the resorcinol–formaldehyde solution to reduce their brittle nature and improve their machinability. The compressive strength of the composites containing 2?wt-% carbon fibres is 1.75?MPa, which is 56% higher than that of pure carbon aerogel. Both fracture toughness and compressive strength of these composites are improved. These composites also have good machinability, with the ability to maintain their shape after being machined with traditional steel tools. Furthermore, the composites with nanoporous structure exhibit ultra-low thermal conductivity up to 1400°C.     

Radiopaque acrylic bone cements with bromine‐containing monomer

One important issue for the acrylic bone cements concerns the radiopacity, which may be achieved by different ways. In this work, a new bromine‐containing acrylic monomer, the 2‐(2‐bromopropionyloxy) propyl methacrylate (BPPM), was synthesized and proposed to be used for providing radiopaque bone cements. Different acrylic bone cements were realized by partially replacing the methyl methacrylate (MMA) monomer phase with 5–20% w/w of BPPM‐comonomer. The effect of this comonomer on the curing parameters of acrylic bone cements, on their thermal and rheological properties, water absorption, density, contact angle, compression tests, and radiopacity was studied. It appears that the presence of BPPM does provide radiopacity, improves the curing parameters by decreasing the maximum curing temperature and increasing the setting time. The new BPPM‐acrylic bone cements exhibit lower glass transition temperature and better thermal stability when compared with the classical radiolucent acrylic cements. Rheological measurements have shown that 10–20% w/w of BPPM in the liquid phase of acrylic bone cement formulations increase its flexibility, and may also induce a slight crosslinking reaction during the curing phase. BPPM‐modified acrylic bone cements present lower polymerization shrinkage and higher compression strength, and similar water uptake, porosity, and water contact angle as the radiolucent PMMA‐cements. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

The properties of silica aerogels hybridized with SiO2 nanoparticles by ambient pressure drying

In this study, we report the chemical characteristics of silica aerogels that were produced by adding SiO₂ nanoparticles into silica aerogel by ambient pressure drying. We synthesized silica aerogel composites with different weight percentages of SiO₂ nanoparticles ranging from 0 wt% to 0.025 wt% of the total amount of solution. As the wt% of SiO₂ nanoparticles increased, the number of chemical bonds that formed during condensation of the silica aerogel increased because of the presence of surface hydroxyl groups, thus the particle size of the silica aerogels increased. Silica nanoparticle-doping of silica aerogels can be used to control the synthesis of nanocomplex structures.     

Structural estimation of particle arrays at air–water interface based on silica particles with well‐defined and highly grafted poly(methyl methacrylate)

Silica nanoparticles with well‐defined, highly grafted dense poly(methyl methacrylate) (MMA) were prepared by surface‐initiated activators regenerated by electron transfer for atom transfer radical polymerization (ARGET ATRP) of methyl methacrylate with an initiator‐fixed silica particle in the presence of air. Two different polymerizations of MMA were carried out under the same conditions using tris[2‐(dimethylamino)ethyl]amine (Me₆TREN) and N,N,N′,N′,N″‐pentamethyldiethylene‐triamine (PMDETA) as the ligand, respectively. In the CuCl₂/PMDETA system, polymerization appeared to be more controlled with a lower polydisperisty compared with the CuCl₂/Me₆TREN system. The monolayer of these particles was formed at the air–water interface using Langmuir‐Blodgett (LB) technique. Multilayers of the particles were fabricated by repetition of LB depositing. A surface pressure–area (π–A) measurement and SEM observation were used to characterize the particle arrays. POLYM. ENG. SCI., 2010. © 2009 Society of Plastics Engineers     

Effects of silica aerogel particle sizes on the thermal–mechanical properties of silica aerogel – unsaturated polyester composites

Silica aerogels with a surface area as high as 773?m²?g^?1 and a density of 0.077?g?cm^?3 were produced from rice husk via sol–gel process and ambient pressure drying. A particulate composite material was prepared by adding silica aerogel particles of three different particle sizes (powder, granules and bead) to unsaturated polyester resin with a fixed volume fraction of 30%. Thermogravimetric and thermal conductivity studies revealed that silica aerogel composites were having higher thermal stability and thermal insulation than the neat resin. It was suggested that the preservation of aerogel pores from resin intrusion is important for better thermal properties. Larger silica aerogel particles have more porous area (unwetted region) which results in a lower degradation rate and lower thermal conductivity of the base polymer. However, the addition of silica aerogel into resin has reduced the tensile modulus of the polymer matrix where smaller particle size displayed higher toughness than those with bigger particle size.     

Synthesis,characterization and thermal degradation of dual temperature‐ and pH‐sensitive RAFT‐made copolymers of N,N‐(dimethylamino)ethyl methacrylate and methyl methacrylate

Poly{[(N,N‐(dimethylamino)ethyl methacrylate]‐co‐(methyl methacrylate)} copolymers of various compositions were synthesized by reversible addition‐fragmentation chain transfer (RAFT) polymerization at 70 °C in N,N‐dimethylformamide. The polymer molecular weights and molecular weight distributions were obtained from size exclusion chromatography, and they indicated the controlled nature of the RAFT polymerizations; the polydispersity indices are in the range 1.1–1.3. The reactivity ratios of N,N‐(dimethylamino)ethyl methacrylate (DMAEMA) and methyl methacrylate (MMA) (r_DMAEMA = 0.925 and r_MMA = 0.854) were computed by the extended Kelen–Tüdös method at high conversions, using compositions obtained from ¹H NMR. The pH‐ and temperature‐sensitive behaviour were studied in aqueous solution to confirm dual responsiveness of these copolymers. The thermal properties of the copolymers with various compositions were investigated by differential scanning calorimetry and thermogravimetric analysis. The kinetics of thermal degradation were determined by Friedmann and Chang techniques to evaluate various parameters such as the activation energy, the order and the frequency factor. © 2012 Society of Chemical Industry     

Preparation,modification, and characterization of acrylic cements

Acrylic cements with different compositions were prepared by mixing the solid part (composed of poly(methyl methacrylate), PMMA, and benzoyl peroxide, BPO) and the liquid part (composed of methyl methacrylate, MMA, and N,N‐dimethyl‐p‐toluidine, DMPT), modified by addition of hydroxyapatite (HA) and ammonium nitrate (AN) and characterized by measuring thermal and mechanical properties. Three sets of samples were prepared. For B‐group, the total amount of solid including HA was constant but the PMMA to HA ratio was varied. For C‐group, polymer/monomer ratio was constant and varying amounts of HA was added. For D‐group, polymer/monomer ratio was kept constant and AN was added in varying amounts. Effects of these composition changes on the properties of the cement such as setting time, curing temperature, tensile and compression strength, and deformation were examined. For B‐group samples, no linear change was observed in thermal (curing temperatures were all quite high) and mechanical (between 27 and 19 MPa for tensile, and 98 and 116 MPa for compression strength) properties upon change of HA content with change in solid/liquid ratio. For C and D‐group samples, a continuous decrease in curing temperature from 114 to 101°C and from 94 to 73°C was observed upon increasing HA and AN contents, respectively. Also, a linear relation was observed in compression strength (from 98 to 111 MPa) and in tensile strength (from 27 to 21 MPa) upon HA addition, and in the compression strength (from 103 to 85 MPa) and in the tensile strength (from 22 to 17 MPa) with NA addition. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 99: 3631–3637, 2006     

Synthesis of silica aerogel thin sheets and evaluation of its thermal,electrical, and mechanical properties

Silica aerogels are excellent thermal and acoustic insulators because of interconnected open nanopores with more than 90% porosity and higher surface area. Silica aerogel is derived by sol-gel process and dried under super-critical, sub-critical or ambient pressure conditions. Thin silica aerogel sheets could be effective thermal insulators but high fragility hinders the wider applications. We have successfully developed a synthesis method for thin, flexible, and non-fragile aerogel sheets with excellent hydrophobicity, lower thermal conductivity, and non-combustible properties via ambient drying method. The silica aerogel sheets prepared compose of silica aerogel powder, fiber glass chopped strands, and solvent-based binder. Aerogel thin insulation sheets of thickness 164 μm were prepared by pressing through rollers using aerogel paste composed of aerogel powder, fiber glass strands, and binders. The thermal conductivity values obtained were between 0.02~0.63 W/mK at temperature 25~400°C, contact angle θ = 121‘_, weight loss 3.91% when heated up to 800°C in air, dielectric voltage breakdown 3.67 kV, dielectric strength 6.37 kV/mm and tensile strength of 2.65 N/mm². The overall thermal, electrical, and mechanical evaluation of aerogel thin insulation sheet showed they have higher potential to replace existing thick and bulky aerogel composites as thermal and electrical insulators in aviation, automobiles, electronics, and high power batteries.