Mechanical and dynamic mechanical properties of jute fibers–Novolac–epoxy composite laminates

A study was done of jute composite using a polymer matrix of epoxidized Novolac resin (ENR), diglycidyl ether of bisphenol A (DGEBA)–based epoxy, and their blends with different weight percentages of the resins. It was found that on blending ENR with DGEBA, the storage modulii at room temperature are enhanced by about 100% or more in the case of 30 and 40% ENR‐containing matrices, whereas the enhancement in the case of 20 and 12% ENR‐containing matrices is only 50% that of the pure matrix. It was also observed that the tan δ peak heights of the composites containing 30 and 40% ENR are closer to that of 20% ENR‐containing composite. The probable explanation drawn on the basis of experimental findings of DMA and mechanical analysis is that by blending ENR with DGEBA epoxy it is possible to manufacture jute composites with increased stiffness without sacrificing their ductility. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 85: 2800–2807, 2002     

Mechanical properties of poly lactic acid composite films reinforced with wet milled jute nanofibers

In the present study, waste jute fibers generated in textile industries, were wet pulverized to the scale of nanofibers of 50 nm diameter using high energy planetary ball milling for 3 h. The presence of water during wet pulverization found to reduce the rising temperature of mill, which prevented sticking of nanofibers on the mill wall and resulted in unimodal size distribution. In the subsequent stage, 1, 5, and 10 wt% of jute nanofibers were incorporated in poly(lactic acid) (PLA) matrix to prepare nanocomposite films by solvent casting. The reinforcement of nanofibers was investigated from the improvements in mechanical properties based on tensile tests, dynamic mechanical analysis, and differential scanning calorimetry. The maximum improvement was observed in case of 5 wt% nanocomposite film where initial modulus and tensile strength increased by 217.30% and 170.59%, respectively as compared to neat PLA film. These improvements are attributed to the increased interaction between nanofibers and matrix as well as to the increased crystallinity of PLA in composites. The improvements in load bearing capacity of nanocomposite films were significant at 60°C than 35°C, which showed ability of jute nanofibers to improve the softening temperature of PLA matrix. In the end, experimental results of Young's modulus were compared with predicted modulus of mechanical models. A good level of agreement was observed up to 5 wt% loading of jute nanofibers. POLYM. COMPOS., 34:2133–2141, 2013. © 2013 Society of Plastics Engineers     

Mechanical properties of unidirectional continuous fiber self‐reinforced polyethylene graded laminates

The aim of this study is to prepare of self‐reinforced polyethylene graded composite laminates (SrPEGCL) by adopting both concepts of “graded” and “self‐reinforced” and analyze their mechanical properties under tensile loading. Three different kinds of fiber volume fractions were employed to prepare continuous fiber unidirectional symmetry SrPEGCL with two graded directions. Tensile experiments were carried out to investigate tensile properties of SrPE composites in longitudinal, transverse, and 45‐bias direction. The microscopic failure mechanism of SrPEGCL were studied and observed by Scanning Electron Microscope (SEM). Laminate stress analysis with ply‐by‐ply discount method was adopted to investigate the damage mechanism using failure criteria and parallel spring model. Observations and conclusions about the effect of graded structure and graded direction on mechanical properties of SrPEGCL under tensile loading were discussed. Compared to common self‐reinforced polyethylene composites, SrPEGCL with the same or even less overall fiber volume fraction exhibited 10–20% higher tensile strength under longitudinal, transverse and 45‐bias loading direction, while graded direction had an effect on the mechanical strength of SrPEGCL as well. POLYM. COMPOS., 36:128–137, 2015. © 2014 Society of Plastics Engineers     

Recycled milk pouch and virgin LDPE‐LLDPE‐based jute fiber composites

The present investigation deals with the thermo‐mechanical recycling of post consumer milk pouches (LDPE‐LLDPE blend) and its use as jute fiber composite materials for engineering applications. The mechanical, thermal, morphological, and dynamic‐mechanical properties of recycled milk pouch‐based jute fiber composites with different fiber contents were evaluated and compared with those of the virgin LDPE‐LLDPE/jute fiber composites. Effect of artificial weathering on mechanical properties of different formulated composites was determined. The recycled polymer‐based jute fiber composites showed inferior mechanical properties as well as poor thermal stability compared to those observed for virgin polymer/jute fiber composites. However, the jute‐composites made with (50:50) recycled milk pouch‐virgin LDPE‐LLDPE blend as polymer matrix indicated significantly superior properties in comparison to the recycled milk pouch/jute composites. Overall mechanical performances of the recycled and virgin polymeric composites were correlated by scanning electron microscopy (SEM). The dynamic mechanical analysis showed that storage modulus values were lower for recycled LDPE‐LLDPE/jute composites compared to virgin LDPE‐LLDPE/jute composites throughout the entire temperature range, but an increase in the storage modulus was observed for recycled‐virgin LDPE‐LLDPE/jute composites. POLYM. COMPOS. 28:78–88, 2007. © 2007 Society of Plastics Engineers     

Preparation and properties of bisphenol A‐based bis‐phthalonitrile composite laminates

A series of bisphenol A (BPA)‐based 2,2‐bis‐[4‐(3,4‐dicyanophenoxy)phenyl]propane (BAPh) prepolymers and polymers were prepared using BPA as a novel curing agent. Ultraviolet–visible and Fourier transform infrared spectroscopy spectrum were used to study the polymerization reaction mechanism of the BAPh/BPA polymers. The curing behaviors were studied by differential scanning calorimetry and dynamic rheological analysis, the results indicated that the BAPh/BPA prepolymers exhibit large processing windows (109.5–148.5°C) and low complex viscosity (0.1–1 Pa·s) at moderate temperature, respectively. Additionally, the BAPh/BPA/glass fiber (GF) composite laminates were manufactured and investigated. The flexural strength and modulus of the composite laminates are 548.7–632.8 MPa and 25.7–33.2 GPa, respectively. The thermal stabilities of BAPh/BPA/GF composite laminates were studied by thermogravimetry analysis. The temperatures at 5% weight loss (T_5%) of the composite laminates are 508.5–528.7°C in nitrogen and 508.1–543.2°C in air. In conclusion, the BAPh/BPA systems can be used as superior matrix materials for numerous advanced composite applications. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Effect of crosslinker and nanoclay on jute fabric reinforced soy flour green composite

Bio‐based composites were prepared by using soy flour, jute, glutaraldehyde (GA), nanoclay, and glycerol. An optimum concentration of glycerol was used as a plasticizer. The synthesized composites were characterized by various techniques such as scanning electron microscopy (SEM), transmission electron microscopy (TEM), X‐ray diffractometry (XRD), Fourier transform infrared spectroscopy (FTIR), and thermogravimetric analysis (TGA). The exfoliation of clay layers was detected both by XRD and TEM study. FTIR study showed an interaction between clay, jute, and soy flour. The percentage content of GA and nanoclay was found to have profound influence on various physical properties of the composites. The increase in the concentration of GA and nanoclay improved the thermal stability, flame retardancy, dimensional stability, and most importantly the mechanical properties of the prepared composite. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Mechanical properties of adhesive bonds reinforced with biological fabric

The paper deals with the utilization of a biological reinforcement in an area of an adhesive layer. An advantage of the biological reinforcement application is a simplification of following recyclation of adhesive bonds comparing to those with carbon and glass fibre based reinforcements. Biocomposites combining the biological reinforcement with an inorganic adhesive can be used in the area of connecting materials by means of the adhesive bonding technology. This study was focused on the analysis of an adhesive bond strength when the bonds were reinforced with biological fabric such as jute, flax and cotton. It evaluates the quality of the adhesive layer by means of SEM. The aim of this experiment was to describe an influence of the biological reinforcement in the form of fabric on the adhesive bond strength loaded with various loading speeds from 0.5 to 300 mm/min. The experimental part is devoted to the research on the influence of added fabrics of the natural origin on the shear strength of the adhesive bond which is prepared with the polymer adhesive. The experiment results proved a benefit of the reinforcing biological fabric in the layer of the adhesive. The reinforcement of the adhesive bond with the layer of the flax and the cotton showed in the positive way with the increase of the adhesive bond strength up of ca. 50%. The biological reinforcement was not fully wetted with the resin which did not considerably influence the adhesive bond strength.     

Mechanical and open hole tensile properties of self‐reinforced PET composites with recycled PET fiber reinforcement

The tensile strength of notched composites is an important factor for composite structural design. However, no literature is available on the notch sensitivity of self‐reinforced polymer composites. In this study, self‐reinforced recycled poly (ethylene terephthalate) (srrPET) composites were produced by film stacking from fabrics composed of double covered uncommingled yarns (DCUY). Composite specimens were subjected to uniaxial tensile, flexural, and Izod impact tests and the related results compared with earlier ones achieved on srPET composites reinforced with nonrecycled technical PET fibers. Effects of open circular holes on the tensile strength of srrPETs were studied at various width‐to‐hole diameter (W/D) ratios of the specimens. In the open hole tensile (OHT) measurements bilinear (yielding followed by post‐yield hardening) stress–strain curves were recorded. The srrPET composites had extremely high yield strength retention (up to 142%) and high breaking strength retention (up to 81%) due to the superior ductile nature of the srrPETs, which induces plastic yielding near the hole thereby reducing the stress concentration effect. The results proved that srrPET composites are tough, ductile notch‐insensitive materials. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43682.     

Improved thermal properties of jute fiber‐reinforced polyethylene nanocomposites

The thermal behavior of chemically modified jute fiber‐reinforced polyethylene (PE) nanocomposites was investigated. Nanocomposites were prepared by hot press molding technique using different fiber loadings (5, 10, 15, and 20 wt%) for both treated and untreated fibers. Jute fibers were chemically modified with benzene diazonium salt to increase their compatibility with the PE matrix. Surface and thermal properties were subsequently characterized. Fourier transform infrared spectroscopy and scanning electron microscopy analysis were used to study the surface morphology. Thermogravimetric analysis (TGA) and differential scanning calorimetry were carried out for thermal characterization. Fourier transform infrared spectroscopy and scanning electron microscopy study showed interfacial interaction among jute fiber, PE, and nanoclay. It was observed that, at optimum fiber content (15 wt%), treated jute fiber‐reinforced composites showed better thermal properties compared with that of untreated ones and also that nanoclay‐incorporated composites showed enhanced higher thermal properties compared with those without nanoclay. POLYM. COMPOS., 38:1266–1272, 2017. © 2015 Society of Plastics Engineers     

Mechanical properties of phenolic composites reinforced with jute/cotton hybrid fabrics

Mechanical properties (tensile, flexural, impact, and dynamic mechanical thermal analysis) of novolac type phenolic composites reinforced with jute/cotton hybrid woven fabrics were investigated as a function of fiber orientation and roving/fabric characteristics. Scanning electron microscopy (SEM) was carried out to investigate the fiber‐matrix adhesion. Results showed that the composite properties are strongly influenced by test direction and rovings/fabric characteristics. The anisotropy degree was shown to increase with test angle and to strongly depend on the type/architecture of fabric used, i.e., jute rovings diameter, relative fiber content, etc. It was possible to obtain composites with higher mechanical properties and lower anisotropy degree by producing cross‐ply laminates. Best overall mechanical properties were obtained for the composites tested along the jute rovings direction. Composites tested at 45° and 90° with respect to the jute roving direction exhibited a controlled brittle failure combined with a successive fiber pullout, while those tested in the longitudinal direction (0°) exhibited a catastrophic failure mode. Our results indicate that jute promotes a higher reinforcing effect and cotton avoids catastrophic failure. Therefore, this combination of natural fibers is suitable to product composites for lightweight structural applications. POLYM. COMPOS., 26:1–11, 2005. © 2004 Society of Plastics Engineers.     

Long jute fiber‐reinforced polypropylene composite: Effects of jute fiber bundle and glass fiber hybridization

Two types of long jute fiber pellet consisting of twisted‐jute yarn (LFT‐JF/PP) and untwisted‐jute yarn (UT‐JF/PP) pellets are used to prepare jute fiber–reinforced polypropylene (JF/PP) composites. The mechanical properties of both long fiber composites are compared with that of re‐pelletized pellet (RP‐JF/PP) of LFT‐JF/PP pellet, which is re‐compounded by extrusion compounding. High stiffness and high impact strength of JF/PP composites are as a result of using long fiber. However, the longer fiber bundle consequently affects the distribution of jute fiber. The incorporation of 10 wt % glass fibers is found to improve mechanical properties of JF/PP composites. Increasing mechanical properties of hybrid composites is dependent on the type of JF/PP pellets, which directly affect the fiber length and fiber orientation of glass fiber within hybrid composites. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41819.     

Polymer/clay aerogel‐based glass fabric laminates

Laminates of polymer/clay aerogels and glass fabric sheets were prepared with varying epoxy adhesion application levels. A poly(amide‐imide) and an epoxy (1,4‐butanediol diglycidyl ether/2,6‐diaminopyridine) were chosen as the two “foam core” polymers; both single‐layered and double‐layered glass fiber laminates were investigated. The adhesion between polymer clay aerogels and glass fibers was quantified using the T‐peel method. The peel strength properties were found to increase as adhesive loading increased up to an optimal value, after which peel strength declines. Flexural and compressive testing of the laminates was also performed as a way of measuring mechanical strength. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Investigation on mechanical and thermo‐mechanical properties of granite powder filled treated jute fiber reinforced epoxy composite

In the present study, two sets of jute epoxy composites are fabricated by varying first fiber loading from 10 to 50 wt% at an interval of 10 wt% and then granite powder incorporated from 0 to 24 wt% in an interval of 8 wt% in the composites. The initial study is to prepare polymeric composites for wind turbine blade application and study the following physical to thermo‐mechanical properties including fracture toughness of the composites. The void content of the unfilled composites show in decreasing order (from 6.37 to 3.07%) with the increasing in fiber loading which satisfied well with the increasing in tensile strength from 28.33 to 34.2 MPa and flexural strength from 44.2 to 97.8 MPa, respectively. As far as particulate filled composites the void content shows reverse in trend (from 2.99% to 9.68%) with the increasing in filler content and which justifies the mechanical properties i.e tensile strength decreases from 33.72 to 32.27 MPa and similarly in case of flexural strength also. Whereas, hardness shows a unique behavior both in fiber reinforced and particulate filled composites in an increasing order from 29 to 44 Hv, respectively. Fracture toughness is observed to be constant for all considered crack lengths however, its value significantly improved with both type of reinforcement. The dynamic mechanical analysis shows positive effect of both the reinforcement for mechanical performance under cyclic stresses. Finally, Cole–Cole plot is drawn from the dynamic mechanical analysis results to verify the homogeneity of the composites. POLYM. COMPOS., 38:736–748, 2017. © 2015 Society of Plastics Engineers     

Mechanical,thermal and degradation properties of jute fabric – reinforced polypropylene composites: Effect of potassium permanganate as oxidizing agent

Mechanical properties of jute fabrics‐reinforced polypropylene composites were measured with reference to fiber loading and found highest at 45% by the weight of jute fabrics. Jute fabrics were treated with potassium permanganate in acid (oxalic acid and sulphuric acid) and alkaline (KOH) media in order to investigate the oxidizing effect on the properties of the composites. Solutions of oxalic acid, sulphuric acid, and KOH were prepared in water as 1.0–10.0% w/v, 0.1–2.0% v/v, and 1.0–10.0% w/v, respectively, where percentage of KMnO4 was maintained at 0.01% w/v. Among the treatments, 5.0% oxalic acid treated jute composite showed better mechanical performance. Thermogravimetric (TG/DTG) data of PP, jute fabrics and composites showed that thermal degradation temperatures of composites shifted to higher temperature regions compared to PP or jute fabrics. The treatment of jute fabrics improves thermal stability of the composites. Treated jute composites were found less degradable in soil, water and simulated weathering conditions and also found less water sensible compared to control composite (45% w/w jute fabrics). POLYM. COMPOS., 2013. © 2013 Society of Plastics Engineers     

Friction and wear properties of dumbbell‐shaped jute fiber‐reinforced friction materials

The surfaces of jute fibers (Corchorus capsularis L.) were processed to have different dumbbell‐shaped spacing (5 mm, 10 mm, 15 mm, and 20 mm), and the physical properties of the modified surfaces of the jute fibers were evaluated in this study. The dumbbell‐shaped jute fiber (DJF)‐reinforced friction materials were prepared through compression mold. The friction and wear performance of the DJF were tested using a friction material tester at constant speed. The results showed that the dumbbell‐shaped spacing has less influence on the friction coefficients of friction materials. The friction coefficients of DJF have bigger fluctuation compared with that of straight fiber during the temperature‐increasing procedure. The wear rate of DJF with dumbbell‐shaped spacing of 15 mm was the lowest, except for that when the temperatures were about 200–250°C. Morphologies of wear surfaces of DJF were observed using scanning electron microscopy and the friction characteristics were analyzed. The results showed that reinforced with DJFs in the friction materials can reduce the specific wear rate and the variation in friction coefficient compared with that of straight jute fibers. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40748.     

Mechanical and barrier properties of carbon nanotube reinforced PCL‐based composite films: Effect of gamma radiation

Carbon nanotube (CNT) reinforced (0.05–0.5% by wt) polycaprolactone (PCL)‐based composites were prepared by compression molding. Addition of 0.2% CNT caused a 131% improvement of tensile strength (TS) of PCL films. The tensile modulus (TM) and elongation at break (Eb) of PCL were also significantly improved with the addition of CNT. The water vapor permeability of PCL was 1.51 g·mm/m²·day but 0.2% CNT containing PCL films showed 1.08 g·mm/m²·day. Similarly, the oxygen transmission rate (OTR) of PCL films was found to decrease with the addition of CNT. But, carbon dioxide transmission rate (CO₂TR) of PCL film was improved due to incorporation of CNT. Effect of gamma radiation on PCL films and CNT reinforced PCL‐based composites were also studied. The TS of the irradiated (10 kGy) PCL films gained to 75% higher than control sample. The TS of the 0.2% CNT reinforced composite film was reached to 41 MPa at 15 kGy dose. The barrier properties of non‐irradiated and irradiated (10 kGy) PCL films and composites (0.2% CNT reinforced) were also measured. Both PCL films and composites showed lower values of WVP upon irradiation and indicated better water vapor barrier. The OTR and CO₂TR of the irradiated (10 kGy) PCL films and composites were decreased compared to their counterparts. Surface and interface morphologies of the composites were studied by scanning electron microscopy. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Mechanical characterization of untreated waste office paper/woven jute fabric hybrid reinforced epoxy composites

The aim of this work is to assess the opportunity to use untreated waste office paper, alone and in combination with jute fabric, as a reinforcement in epoxy composites. Five different stacking sequences were manufactured and tested. Adding untreated waste office paper sheets has been revealed to increase both flexural and tensile strength of the neat resin and of the untreated jute fabric reinforced composites. The effect of the hybridization on tensile and flexural behavior has been evaluated through scanning electron microscopy observations and acoustic emission. The results confirm that waste office paper sheets can be used as a reinforcement for an epoxy resin, thus representing a viable alternative to paper recycling. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Mechanical and anticorrosion properties of furan/epoxy‐based basalt fiber‐reinforced composites

A furan/epoxy blend applicable to composite manufacture was studied and corresponding basalt fiber‐reinforced composites were prepared. The processability, mechanical properties, and reasons for the improved mechanical properties of this blend were investigated by rheology machine, mechanical testing machine, and scanning electron microscopy. With excellent processability, furan/epoxy was suitable for manufacturing composites. Furan/epoxy with the ratio of 5/5 showed the best properties, and the impact strength, flexural strength and flexural modulus were 15.43 kJ/m², 102.81 MPa, and 3209.40 MPa, respectively. The river‐like fracture surface of the furan/epoxy system was well consistent with the mechanical properties. The mechanical and anti‐corrosive properties of basalt fiber‐reinforced furan/epoxy composites were also studied. The mechanical properties of composites changed the same as those of furan/epoxy matrix did. Furan resin effectively improved the anti‐acid but not anti‐alkali property of composites, probably because furan could be cured in acidic condition and basalt fiber was resistant to acid and alkali. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 44799.     

Interlaminar fracture toughness of selectively stitched thick carbon fibre reinforced polymer fabric composite laminates

Abstract

Carbon fibre reinforced polymer fabric specimens prepared from selectively stitched thick laminates have been tested under mode I (tension) and mode II (shear) loading, similar to already established tests used for thin unidirectional specimens. The respective interlaminar fracture toughness characteristics were derived for laminates of different stitching configurations. Results indicated significant interlaminar fracture toughness increase for all stitched samples compared with non-stitched samples, especially under mode I loading. It was concluded from parametric investigations that carbon thread stitching is more effective than its aramid counterpart in improving interlaminar fracture toughness. This is attributable to its higher stiffness and better bonding to the carbon fibre reinforced polymer system compared with the aramid thread.     

Nanomechanical properties and thermal stability of recycled cellulose reinforced starch–gelatin polymer composite

Samples of starch?gelatin polymer reinforced with 5% of recycled cellulose were prepared using an extrusion‐compression molding process. Nanoindentation and atomic force acoustic microscopy (AFAM) techniques were used to study the effect of reinforcement at nanoscale level. Nanoindentation tests show a 163% increase in hardness and 123% of elastic modulus enhancement after recycled cellulose inclusion. AFAM shows that distribution of recycled cellulose into the polymer matrix is rather homogeneous at nanoscale which improves load transfer. Thermogravimetric analysis indicates an increase in thermal stability of the cellulose reinforced polymer matrix samples. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41787.