Corrosion behavior of SM 80SS tube steel in stimulant solution containing H2S and CO2

Scanning electron microscopy, X-ray diffraction and electrochemical measurement technique were applied to investigate the corrosion of SM 80SS tube steel in stimulant solution with carbon dioxide (CO₂) and hydrogen sulfide (H₂S) at variable conditions of PCO₂/PH₂S and temperature. The results suggest that there exists a synergism of sweet corrosion and sour corrosion on the steel surface, corrosion attack increases in the initial stage and then decrease with the increase of PCO₂ or PH₂S; serious corrosion occurs in the PCO₂/PH₂S ranged from 31 to 520. In addition, the fitted parabola function equation Y = 0.47873 + 0.04014X - (3.23788E−5)X² is established, and the most serious corrosion is 600 for PCO₂/PH₂S. Under the moderate contents of PCO₂ and PH₂S, the corrosion scale consists of FeS_0.9 and FeCO₃; for relatively high PH₂S, additive product FeS comes into being at high temperature such as T = 150 °C, product FeO(OH) is found in the corrosion scale. The H₂S corrosion has a significant effect on the whole reaction process and iron sulfide is superior to precipitating on the steel surface compared with iron carbonate. In addition, the surface scales of iron sulfide almost act as a diffusion barrier and inhibit the corrosion by a coverage effect strongly depending on H₂S concentration by EIS measurement.     

Effect of H2S on the CO2 corrosion of carbon steel in acidic solutions

The objective of this study is to evaluate the effect of low-level hydrogen sulfide (H₂S) on carbon dioxide (CO₂) corrosion of carbon steel in acidic solutions, and to investigate the mechanism of iron sulfide scale formation in CO₂/H₂S environments. Corrosion tests were conducted using 1018 carbon steel in 1 wt.% NaCl solution (25 °C) at pH of 3 and 4, and under atmospheric pressure. The test solution was saturated with flowing gases that change with increasing time from CO₂ (stage 1) to CO₂/100 ppm H₂S (stage 2) and back to CO₂ (stage 3). Corrosion rate and behavior were investigated using linear polarization resistance (LPR) technique. Electrochemical impedance spectroscopy (EIS) and potentiodynamic tests were performed at the end of each stage. The morphology and compositions of surface corrosion products were analyzed using scanning electron microscopy (SEM)/energy dispersive spectroscopy (EDS) and X-ray photoelectron spectroscopy (XPS). The results showed that the addition of 100 ppm H₂S to CO₂ induced rapid reduction in the corrosion rate at both pHs 3 and 4. This H₂S inhibition effect is attributed to the formation of thin FeS film (tarnish) on the steel surface that suppressed the anodic dissolution reaction. The study results suggested that the precipitation of iron sulfide as well as iron carbonate film is possible in the acidic solutions due to the local supersaturation in regions immediately above the steel surface, and these films provide corrosion protection in the acidic solutions.     

油气田CO2/H2S共存腐蚀与缓蚀技术研究进展

CO₂/H₂S是油气田采集、运输、处理过程中主要的腐蚀介质，由其引起的管道设备的腐蚀问题变得越来越严重，腐蚀和防腐已经成为研究热点。分别对近年来国内外开展的有关CO₂和H₂S共存腐蚀及缓蚀技术的研究进行综述。CO₂/H₂S共存腐蚀研究主要依靠试验手段，但目前的研究结果有很大的离散性，根据不同的试验条件会产生不同的研究结果。分压比是国内外大多数学者研究CO₂/H₂S腐蚀规律的切入点，但关于两者主导腐蚀的分压比界限划分现有研究存有争议。缓蚀技术研究讨论了缓蚀剂作用机理，评述了抑制CO₂/H₂S共存腐蚀常用的酰胺类、咪唑啉衍生物类、季铵盐类和Schiff碱类缓性剂在国内外的研究与应用现状，展望了这一领域的研究前景及发展方向。     

Production of H2 from catalytic partial oxidation of H2S in a short-contact-time reactor

Partial oxidation of H₂S over alumina catalysts in a short-contact-time reactor (SCTR) has been shown to yield hydrogen, sulfur and water as the predominant products. At a set temperature of 400 °C and a contact time of 13 ms, the conversion of H₂S is 64.6% with a H₂ selectivity of 20.8%, while the amount of SO₂ in the products was <0.5% of the input H₂S.     

Impact of SO2 concentration on the corrosion rate of X70 steel and iron in water-saturated supercritical CO2 mixed with SO2

The corrosion behavior of X70 steel and iron in water-saturated supercritical CO₂ mixed with SO₂ was investigated using weight-loss measurements. As a comparison, the instantaneous corrosion rate in the early stages for iron in the same corrosion environment was measured by resistance relaxation method. Surface analyzes using SEM/EDS, XRD and XPS were applied to study the morphology and chemical composition of the corroded sample surface. Weight-loss method results showed that the corrosion rate of X70 steel samples increased with SO₂ concentration, while the corrosion rate increased before decreasing with SO₂ concentration for iron sample. Comparing resistance relaxation method results with weight-loss method results, it is found that the instantaneous corrosion rate of iron is much higher than the uniform corrosion rate of the iron tablet specimens which are covered with thick corrosion product films after a long period of corrosion. The corrosion product films were mainly composed of FeSO₄ and FeSO₃ hydrates. The possible reaction mechanism under such environment was also analyzed, and the electrochemical reaction between the dissolved SO₂ in the condensed water film with iron is the critical reaction step.     

V-doped In2O3 nanofibers for H2S detection at low temperature

Pristine and vanadium-doped In₂O₃ nanofibers were fabricated by electrospinning and their sensing properties to H₂S gas were studied. X-ray diffractometry (XRD), X-ray photoelectron spectroscopy (XPS), scanning electron microscopy (SEM) and transmission electron microscopy (TEM) were used to investigate the inner structure and the surface morphology. The H₂S-sensing performances were characterized at different temperatures ranging from 50 to 170 °C. The sensor based on 6 mol% V-doped In₂O₃ nanofibers exhibit the highest response, i.e. 13.9–50 ppm H₂S at the relatively low temperature of 90 °C. In addition, the fast response (15 s) and recovery (18 s) time, and good selectivity were observed.     

Direct formation of H2O2 from H2 and O2 and decomposition/hydrogenation of H2O2 in aqueous acidic reaction medium over halide-containing Pd/SiO2 catalytic system

Formation of H₂O₂ from H₂ and O₂ and decomposition/hydrogenation of H₂O₂ have been studied in aqueous acidic medium over Pd/SiO₂ catalyst in presence of different halide ions (viz. F⁻, Cl⁻ and Br⁻). The halide ions were introduced in the catalytic system via incorporating them in the catalyst or by adding into the reaction medium. The nature of the halide ions present in the catalytic system showed profound influence on the H₂O₂ formation selectivity in the H₂ to H₂O₂ oxidation over the catalyst. The H₂O₂ destruction via catalytic decomposition and by hydrogenation (in presence of hydrogen) was also found to be strongly dependent upon the nature of the halide ions present in the catalytic system. Among the different halides, Br⁻ was found to selectivity promote the conversion of H₂ to H₂O₂ by significantly reducing the H₂O₂ decomposition and hydrogenation over the catalyst. The other halides, on the other hand, showed a negative influence on the H₂O₂ formation by promoting the H₂ combustion to water and/or by increasing the rate of decomposition/hydrogenation of H₂O₂ over the catalyst. An optimum concentration of Br⁻ ions in the reaction medium or in the catalyst was found to be crucial for obtaining the higher H₂O₂ yield in the direct synthesis.     

Effect of solvent (CO2/ethanol/H2O) on the fractionated enhanced solvent extraction of anthocyanins from elderberry pomace

The management of agro-industrial residues is an important issue for environmental reasons and the reuse of byproducts represents a good alternative, especially if it is conjugated with green technologies and the production of valuable products. Portuguese elderberry pomace is rich in anthocyanins with therapeutic properties that confer to this byproduct potential to be applied in the food and pharmaceutical industries. Fractionated high pressure extractions from elderberry pomace were performed using supercritical CO₂ extraction, followed by enhanced solvent extraction (ESE) with diverse CO₂/ethanol/H₂O solvent mixtures (0-90%, 0.5-100%, 0-95%, v/v/v), at 313 K and 21 MPa, in order to obtain anthocyanin-rich fractions. The ESE solvent mixtures had a substantial effect on extracts yield and composition. The maximum extraction yield (24.2%), total phenolic compounds (15.8% gallic acid equivalents), total flavonoids (8.9% epicatechin equivalents), total anthocyanins (15.0% cyanidin-3-glucoside equivalents) and antioxidant activity (IC₅₀ of 21 μg) achieved highlight the great potential of elderberry pomace for valuable applications.     

Deactivation mechanism of Pd supported on ordered and non-ordered mesoporous silica in the direct H2O2 synthesis using CO2-expanded methanol

The deactivation mechanism of Pd supported on silica and mesoporous silica (SBA-15) using CO₂-expanded methanol as solvent was studied in the direct synthesis of H₂O₂ in batch and semi-continuous batch reactor tests as well as its hydrogenolysis. Fresh and used catalysts were characterized by TPR and CO chemisorption. The results evidence the presence of deactivation, which can be correlated to the loss of accessible active metal surface area due to sintering of Pd, but there is also an effect of the presence of the ordered mesoporous structure and of the reaction conditions. The higher concentration of H₂ in solution in semi-continuous batch reactor tests with respect to batch reactor tests leads to a more relevant deactivation in Pd-SiO₂ with respect to Pd-SBA-15, but a higher initial activity, due to the fact that H₂ accelerates the reduction of the Pd species which are less reducible in Pd-SiO₂ than in Pd-SBA-15. Pd-SBA-15 shows a higher H₂O₂ selectivity and productivity with respect to Pd-SiO₂ in batch reactor tests, related to the presence of easier reducible Pd species. Another difference is related to the different mechanism of sintering. On the SBA-15 support, due to the presence of the ordered mesoporosity, the Pd particles migrate into the SBA-15 channels forming elongated 1D-type particles. In Pd-SiO₂ catalyst, instead, the sintering of the Pd particles leads to large aggregates of Pd particles in the range of 20-25 nm.     

Simultaneous easy CO2 recovery and drastic reduction of SOx and NOx in O2/CO2 coal combustion with heat recirculation

Coal combustion with O₂/CO₂ is promising because of its easy CO₂ recovery, extremely low NO_x emission and high desulfurization efficiency. Based on our own fundamental experimental data combined with a sophisticated data analysis, its characteristics were investigated. It was revealed that the conversion ratio from fuel-N to exhausted NO in O₂/CO₂ pulverized coal combustion was only about one fourth of conventional pulverized coal combustion. To decrease exhausted NO further and realize simultaneous easy CO₂ recovery and drastic reduction of SO_x and NO_x, a new scheme, i.e. O₂/CO₂ coal combustion with heat recirculation, was proposed. It was clarified that in O₂/CO₂ coal combustion, with about 40% of heat recirculation, the same coal combustion intensity as that of coal combustion in air could be realized even at an O₂ concentration of as low as 15%. Thus exhausted NO could be decreased further into only one seventh of conventional coal combustion. Simultaneous easy CO₂ recovery and drastic reduction of SO_x and NO_x could be realized with this new scheme.     

Mechanism and kinetics of Al2O3 nanoparticles formation by reaction of bulk Al with H2O and CO2 at sub- and supercritical conditions

Oxidation of bulk samples of 〈Al〉 by water and H₂O/CO₂ mixture at sub- and supercritical conditions for uniform temperature increase and at the injection of H₂O (665 K, 23.1 MPa) and H₂O/CO₂ (723 K, 38.0 MPa) fluids into the reactor has been studied. Transition of 〈Al〉 into AlOOH and Al₂O₃ nanoparticles has been found out. Aluminum samples oxidized by H₂O and H₂O/CO₂ fluids at the injection mostly consist of large particles (300-500 nm) of α-Al₂O₃. Those oxidized for uniform temperature increase contain smaller particles (20-70 nm) of γ-Al₂O₃ as well. Mechanism of this phenomenon is explained by orientation of oxygen in H₂O polar molecules to the metal in the electric field of contact voltage at Al/AlOOH and Al/Al₂O₃ boundary. Addition of CO₂ to water resulted in CO, CH₄, CH₃OH and condensed carbon, increase in size of Al₂O₃ nanoparticles and significant decrease in time delay. In pure CO₂ 〈Al〉 oxidation resulted in oxide film. Using temperature and time dependences of gaseous reactant pressure and Redlich-Kwong state equation, kinetics of H₂ formation has been described and oxidation regularities determined. At aluminum oxidation by H₂O and H₂O/CO₂ fluids, self-heating of the samples followed by oxidation rate increase has been registered. The samples of oxidized aluminum have been studied with a transmission electronic microscope, a thermal analyzer and a device for specific surface measurement. The effect of oxidation conditions on the characteristics of synthesized nanoparticles has been found out.     

Electrochemical study of carbon steel corrosion in buffered acetic acid solutions with chlorides and H2S

In this work, the corrosion behavior of SAE 1018 carbon steel in buffered acetic acid (HAc) solutions containing chlorides, with and without H₂S, was studied. Polarization curves obtained by different electrochemical techniques, indicate negligible modification of anodic slopes when adding H₂S; however, the cathodic branch is more sensitive showing an accelerated reduction reaction in the presence of H₂S. Interface characterization was performed by electrochemical impedance technique (EIS) in the absence and presence of H₂S and near to the corrosion potential (E_corr). Analysis of results shows no film of corrosion products, since the impedance spectra characteristics indicate a great activity of steel in the solutions studied, with differences only at low frequencies. The adsorbed complexes formed in the solution containing HAc, acetate and chlorides control the corrosion process and prevent passive film formation, even in the presence of H₂S.     

Thermodynamic performance of O2/CO2 gas turbine cycle with chemical recuperation by CO2-reforming of methane

This paper proposes a novel power cycle system composed of chemical recuperative cycle with CO₂–NG (natural gas) reforming and an ammonia absorption refrigeration cycle. In which, the heat is recovered from the turbine exhaust to drive CO₂–NG reformer firstly, and then lower temperature heat from the turbine exhaust is provided with the ammonia absorption refrigeration system to generate chilled media, which is used to cool the turbine inlet gas except export. In this paper, a detailed thermodynamic analysis is carried out to reveal the performance of the proposed cycle and the influence of key parameters on performance is discussed. Based on 1 kg s⁻¹ of methane feedstock and the turbine inlet temperature of 1573 K, the simulation results shown that the optimized net power generation efficiency of the cycle rises up to 49.6% on the low-heating value and the exergy efficiency 47.9%, the new cycle system reached the net electric-power production 24.799 MW, the export chilled load 0.609 MW and 2.743 kg s⁻¹ liquid CO₂ was captured, achieved the goal of CO₂ and NO_x zero-emission.     

Internal corrosion studies in hydrocarbons production pipelines located at Venezuelan Northeastern

The demand of fossil energy has boosted the construction of new oil facilities and the preservation of the physical and mechanical integrity of the already existing infrastructure. Corrosion is the main causes of failures in the hydrocarbons industry and half of them are produced by acid gases (CO₂ and H₂S) (Kermany and Harrop, 1996). Within this framework, a monitoring device was developed by PDVSA-Intevep, in order to study the internal corrosion mechanism in a real hydrocarbons production system. The results show the advantages offered by this tool, which allowed studying thoroughly the internal corrosion mechanism present in the system and their immediate causes. In this case, the main corrosion mechanism present is under deposit corrosion, which causes pitting damage at different positions along the pipeline. According to microscopic analyses, the pitting are related to the presence of sand and solids (iron carbonates and sulphides); and the location of the damage depends basically on the internal diameter of pipelines (the hydrodynamics of the system).     

Modeling and simulation for the methane steam reforming enhanced by in situ CO2 removal utilizing the CaO carbonation for H2 production

The transient behavior of catalytic methane steam reforming (MSR) coupled with simultaneous carbon dioxide removal by carbonation of CaO pellets in a packed bed reactor for hydrogen production has been analyzed through a mathematical model with reaction experiments for model verification. A dynamic model has been developed to describe both the MSR reaction and the CaO carbonation-enhanced MSR reaction at non-isothermal, non-adiabatic, and non-isobaric operating conditions assuming that the rate of the CaO carbonation in a local zone of the packed bed is governed by kinetic limitation or by mass transfer limitation of the reactant CO₂. Apparent carbonation kinetics of the CaO pellet prepared has been determined using the TGA carbonation experiments at various temperatures, and incorporated into the model. The resulting model is shown to successfully depict the transient behavior of the in situ CaO carbonation-enhanced MSR reaction. The effects of major operating parameters on the transient behavior of the CaO carbonation-enhanced MSR have been investigated using the model. The bed temperature is the most important parameter for determining the amount of CO₂ removed by carbonation of CaO, and at temperatures of 600°C, 650°C, 700°C and 750°C, the CO₂ uptake is 1.43, 2.29, 3.5 and -CO₂/kg-CaO, respectively. Simultaneously with the increase in CO₂ uptake with increasing temperature, the corresponding amounts of hydrogen produced are 1.56, 2.54, 3.91 and -H₂/kg-CaO, at the same temperatures as above. Operation at high pressure, high steam to methane feed ratio, and the decreased feed rate at a given temperature are favorable for increasing the degree of the overall utilization of CaO pellets in the reactor bed, and for lowering the CO concentration in the product.     

Improvement of coke resistance of Ni/Al2O3 catalyst in CH4/CO2 reforming by ZrO2 addition

This work investigates the improvement of Ni/Al₂O₃ catalyst stability by ZrO₂ addition for H₂ gas production from CH₄/CO₂ reforming reactions. The initial effect of Ni addition was followed by the effect of increasing operating temperature to 500–700 °C as well as the effect of ZrO₂ loading and the promoted catalyst preparation methods by using a feed gas mixture at a CH₄:CO₂ ratio of 1:1.25. The experimental results showed that a high reaction temperature of 700 °C was favored by an endothermic dry reforming reaction. In this reaction the deactivation of Ni/Al₂O₃ was mainly due to coke deposition. This deactivation was evidently inhibited by ZrO₂, as it enhances dissociation of CO₂ forming oxygen intermediates near the contact between ZrO₂ and nickel where the deposited coke is gasified afterwards. The texture of the catalyst or BET surface area was affected by the catalyst preparation method. The change of the catalyst texture resulted from the formation of ZrO₂–Al₂O₃ composite and the plugging of Al₂O₃ pore by ZrO₂. The 15% Ni/10% ZrO₂/Al₂O₃ co-impregnated catalyst showed a higher BET surface area and catalytic activity than the sequentially impregnated catalyst whereas coke inhibition capability of the promoted catalysts prepared by either method was comparable. Further study on long-term catalyst stability should be made.     

Effect of temperature on the reaction of H2S with a coke

The effect of temperature on reaction of H₂S with carbon structures of a coke were studied in a fixed-bed quartz tube reactor coupled with two parallel detectors, flame photometric detector (FPD) and mass spectrum (MS). The uptake of H₂S with the coke matrix was studied through a sulfur uptake/temperature programmed desorption process (SU/TPD) and a temperature programmed oxidation process (TPO). The results show that the sulfur imbibed by a demineralized coke at elevated temperatures is very stable, which can only be decomposed and released to gas phase under combustion conditions. The chemical imbibition of sulfur takes place at an elevated temperature. At relatively lower temperatures, H₂S was adsorbed physically by the sample and then transformed to stable sulfur species. At higher temperatures, the chemical reactions between H₂S and DM-Coke led to the formation of more stable sulfur-containing forms and consequently increased H₂S uptake ability. This is essence of the temperature effect on the uptake of H₂S by a de-mineralized coke. The irregular behavior with the temperature was caused by the different interactions.     

Properties of char particles obtained under O2/N2 and O2/CO2 combustion environments

Pulverized coal combustion in O₂/N₂ and O₂/CO₂ environments was investigated with a drop tube furnace. Results present that the reaction rate and burn-out degree of O₂/CO₂ chars (obtained in O₂/CO₂ environments) are lower than that of O₂/N₂ chars (obtained in O₂/N₂ environments) under the same experimental condition. It indicates that a higher O₂ concentration in O₂/CO₂ environment is needed to achieve the similar combustion characteristic to that in O₂/N₂ environment. The main differences between O₂/N₂ and O₂/CO₂ chars rely on the pore structure determined by N₂ adsorption and chemical structure measured by FT-IR. For O₂/CO₂ char, the surface is thick and the pores are compact which contribute to the fragmentation reduction of particles burning in O₂/CO₂ environment. The organic functional group elimination rate from the surface of O₂/CO₂ chars is slower or delayed. The present research results might have important implications for further understanding the intrinsic kinetics of pulverized coal combustion in O₂/CO₂ environment.     

Heteropolyacid in glass electrolytes for the development of H2/O2 fuel cells

The scope of the present work was to investigate and evaluate the electrochemical activity of H₂/O₂ fuel cells based on the influence of a heteropolyacid glass membrane with a Pt/C electrode at low temperature. A new trend of sol-gel derived PMA (H₃PMo₁₂O₄₀) heteropolyacid-containing glass membranes inherent of a high proton conductivity and mechanical stability, was heat treated at 600 °C and implemented to H₂/O₂ fuel cell activities through electrochemical characterization. Significant research has been focused on the development of H₂/O₂ fuel cells using optimization of heteropolyacid glasses as electrolytes with Pt/C electrodes at 30 °C. A maximum power density of 23.9 mW/cm² was attained for operation with hydrogen and oxygen, respectively, at 30 °C and 30% humidity with the PMA glass membranes (4-92-4 mol%). Impedance spectroscopy measurements were performed on a total ohmic cell resistance of a membrane-electrode-assembly (MEA) at the end of the experiment.     

Separation and capture of carbon dioxide from CO2/H2 syngas mixture using semi-clathrate hydrates

The relation between anthropogenic emissions of CO₂ and its increased levels in the atmosphere with global warming and climate change has been well established and accepted. Major portion of carbon dioxide released to the atmosphere, originates from combustion of fossil fuels. Integrated gasification combined cycle (IGCC) offers a promising fossil fuel technology considered as a clean coal-based process for power generation particularly if accompanied by precombustion capture. The latter includes separation of carbon dioxide from a synthesis gas mixture containing 40 mol% CO₂ and 60 mol% H₂.A novel approach for capturing CO₂ from the above gas mixture is to use gas hydrate formation. This process is based on selective partition of CO₂ between hydrate phase and gas phase and has already been studied with promising results. However high-pressure requirement for hydrate formation is a major problem.We have used semiclathrate formation from tetrabutylammonium bromide (TBAB) to experimentally investigate CO₂ capture from a mixture containing 40.2 mol% of CO₂ and 59.8 mol% of H₂. The results shows that in one stage of gas hydrate formation and dissociation, CO₂ can be enriched from 40 mol% to 86 mol% while the concentration of CO₂ in equilibrium gas phase is reduced to 18%. While separation efficiency of processes based on hydrates and semi-clathrates are comparable, the presence of TBAB improves the operating conditions significantly. Furthermore, CO₂ concentration could be increased to 96 mol% by separating CO₂ in two stages.