Design of the Fulton Road Bridge Precast Segmental Concrete Arches

This paper describes the design of the Fulton Road Bridge segmental concrete arches. The posttensioning concept, superstructure–arch interaction considerations, effective length k factor for moment magnification, and construction sequence analysis methods used for design are discussed.     

Modified Yield Line Theory for Full-Depth Precast Concrete Bridge Deck Overhang Panels

Full-depth precast deck slab cantilevers also referred to as full-depth precast concrete bridge deck overhang panels are becoming increasingly popular in concrete bridge deck construction. To date, no simple theory is able to estimate the overhang capacity of full-depth concrete bridge deck slabs accurately. Observations suggest that interaction between flexure and shear is likely to occur as neither alone provides an accurate estimate of the load-carrying capacity. Therefore, modified yield line theory is presented in this paper, which accounts for the development length of the mild steel reinforcing to reach yield strength. Failure of the full-depth panels is influenced by the presence of the partial-depth transverse panel-to-panel seam. When applying a load on the edge of the seam, the loaded panel fails under flexure while the seam fails in shear. Through the use of the modified yield line theory coupled with a panel-to-panel shear interaction, analytical predictions are accurate within 1–6% of experimental results for critical cases.     

Structural Behavior of Single Key Joints in Precast Concrete Segmental Bridges

A group of five full-depth male–female shear key specimens were match cast and tested to examine the shear capacity of epoxy-jointed single keys. Another group of four specimens were match cast using full-scale dimensions of a segmental construction bridge deck system for testing the fatigue and water tightness at a segment joint. Both cold-weather and hot-weather epoxy types were used to join the specimens. In addition to the experimental testing, finite-element analysis was also used to model the static response of the joint specimens. The observed failure mode of all shear-key specimens was fracture of concrete along the joint with shearing of the key. Good agreement was observed between the experimental test results and the finite-element analysis in terms of the failure mode of unreinforced specimen and the load of crack initiation of the specimens. Fatigue loading had a minor effect on the behavior of the posttensioning bars. The contribution of either the cold-weather or hot-weather epoxies to the joint shear strength was significant knowing that for similar concrete properties, the hot-weather epoxy specimens showed an increase of about 28% in the shear capacity, in comparison to the cold-weather epoxy specimens. The excellent performance of the epoxy-jointed shear keys was verified by field application on a prototype model simulating a portion of the Wacker Drive Bridge system. It was concluded that implementing AASHTO procedures result in conservative estimates of the shear strength of the single keyed joint since it neglects the contribution of the epoxy and underestimates the strength of the key itself.     

Static and Dynamic Behavior of High- and Ultrahigh-Performance Fiber-Reinforced Concrete Precast Bridge Parapets

New designs of precast bridge parapets made with fiber-reinforced concrete (FRC) were developed using nonlinear finite-element calculations. Specific properties of high- and ultrahigh-performance FRC were exploited in these designs. The conventional reinforcement required in the FRC precast parapets varied from 0 to 50% when compared with a reference built-on-site parapet. An extensive experimental program was carried out to verify the performance of the FRC precast parapets. The parapet mechanical behavior was established under quasi-static tests and under dynamic loading replicating a vehicle impact. The results of the quasi-static tests indicate that precast FRC parapets possess the required strength and have ductility comparable to reference parapets. Quasi-static tests carried out after the dynamic tests indicate that the residual strength of the parapets corresponds to 75 to 100% of their original capacity. The finite-element model adopted in the project satisfactorily reproduced the strength, stiffness, and failure mode of the parapets. Finally, the system efficiency of precast FRC parapets was established for their application in a typical urban bridge project, considering the mechanical performance, the fabrication costs, and the required installation time.     

Use of Precast Concrete Walls for Blast Protection of Steel Stud Construction

This research study examines the use of a precast concrete panel system for blast protection of facilities with exterior light gauge metal stud walls. The structural retrofit is designed for the specific case where internal operation of the facility cannot be interrupted. To meet this design requirement, a series of precast concrete panels are installed exterior to the building envelope with connections to the foundation at ground level and to the steel building frame at upper floor levels. To validate the retrofit concept, two explosive detonations representing relatively low and high blast threat levels are examined. An exterior insulation and finishing system (EIFS) clad stud wall and a precast concrete protected stud wall are examined under each demand level. The measured responses of both systems are compared with each other and with basic dynamic predictive models. In addition, a finite element study of the connection is conducted to estimate support demands for the blast retrofit. The research results show that the precast wall system provides effective protection of the exterior wall. The research also shows that EIFS clad metal stud wall systems retain significant resilience under blast demands. The dynamic responses of the systems are predictable using standard elastic-plastic dynamic modeling assumptions.     

Flexural Testing of Precast Bridge Deck Panel Connections

Precast deck panels are increasingly being utilized to reduce construction times and traffic delays as many departments of transportation (DOTs) emphasize accelerated bridge construction. Despite the short-term benefits, the connections between panels have a history of service failure. This research focused on the evaluation of the service and ultimate capacities of five precast deck panel connections. Full-scale tests were developed to determine the cracking and ultimate flexural strengths of two welded connections, a conventionally posttensioned connection, and two newly proposed, posttensioned, curved bolt connections. The conventionally posttensioned specimens were shown to perform well with the highest cracking loads and 0.42 times the theoretical capacity of a continuously reinforced concrete deck panel. The proposed curved bolt connections were shown to be a promising connection detail with approximately 0.5 times the theoretical capacity of a continuously reinforced panel. Data from the welded specimens showed that some welded connection types perform significantly better than others. The experimental results also compared closely with values calculated on the basis of finite-element modeling, which can be used for future analytical studies.     

Inspecting the Lightweight Precast Concrete Panels in the Woodrow Wilson Bridge Deck of 1982

This paper presents the results of a detailed inspection of the deck panels of the Woodrow Wilson Bridge installed in 1982. The original cast-in-place concrete deck, constructed in 1962, was replaced with full-depth lightweight precast concrete deck panels that enabled rapid construction with minimal traffic disruption. The inspection of the Woodrow Wilson deck provides valuable information about the performance of the precast concrete panels, joints, and connections after 20 years of very harsh traffic loads and environmental stressors. The deck panels performed well overall, with the only serious problems at expansion and contraction joints. All of these joints exhibited cracking and rusting. The most prevalent type of cracking appeared to be due to restrained shrinkage between the new polymer concrete, the older precast panels, and the rigid steel joints. This location is more vulnerable to cracking and leaking because there is no prestress across the joint. The multilayered corrosion protection methods used for the transverse and longitudinal post-tensioning tendons were very successful.     

Identification and Resolution of Work Space Conflicts in Building Construction

Numerous workers, equipment, material, temporary facilities, as well as permanent structures share the limited space during construction. Since space constraints may affect productivity and the critical path, it is essential to organize the available space efficiently and minimize space conflicts. This study considers space availability due to time and scheduling, productivity loss due to space constraints and path interference, as well as the possibility of alternative space to resolve these conflicts and optimize space usage. Herein, computer-aided design is integrated with scheduling software for the dynamic identification of space conflicts on the jobsite. Follow-up supplemental decision criteria are then provided for conflict analysis and resolution. A prototype decision support system that combines the criteria was developed to solve this significant and complex problem more efficiently and precisely. A case study demonstrates the use and development of this system, which is very helpful to engineers and project managers.     

Planning and Organization of Research in Building

Identification of research needs in the building sector, and efficient organization of an institutional research effort for their fulfillment, is analyzed. First, the objectives of research in building are enumerated as: (1) Defining standards of performance and methods of measurement of their attainment; (2) exploring methods for attainment of standards at maximum efficiency; and (3) exploring the possibilities for improving performance of systems and compounds. Then the nature of the research process necessary to attain these objectives is explored. Later, methods for identification of research needs are considered, and criteria for determining their priority are suggested. Possible research contribution as identified in the Israeli building sector was divided, in this context, into the following subjects: (1) Generation of basic data; (2) preparation of infrastructure for codes and specifications; (3) development of tools for analysis and design; (4) development of building products; (5) formulation of building policy; and (6) development of managerial procedures. Finally the features of an efficient research organization are reviewed, the most important of which are careful work planning, high quality of work, conformance to time, and budget constraints and good communication with sponsors.     

Empirical Analysis of the Learning Curve Principle in Prestressed Concrete Piles

The principle of learning curves can be applied in construction for the prediction of the time/cycle of future work, work performance levels, and other performance measures. Learning curve principles can be effectively utilized in litigation cases where production is compromised by delays. The objective of this study was to determine if learning curves could be used to accurately predict the production efforts of future units by applying the principles to the prefabrication and driving of prestressed concrete piles. The individual time to cast each of the concrete piles was recorded and used to compute the cumulative average time (CATN) to fabricate the concrete piles. The data were used to compute the learning rate (?) and the theoretical time to complete the first unit (Kc). From this information, predictions were made as to the amount of effort to fabricate future piles. The results showed that the pile fabrication crew improved its learning throughout the pile fabrication effort, but this improvement was quite small. The learning curve theory was found to apply well to large numbers of repeated items, and that the predictions made with learning curves are reasonably accurate.     

Material Waste in Building Industry: Main Causes and Prevention

Material waste has been recognized as a major problem in the construction industry that has important implications both for the efficiency industry and for the environmental impact of construction projects. Moreover, waste measurement plays an important role in the management of production systems since it is an effective way to assess their performance, allowing areas of potential improvement to be pointed out. This paper describes the main results of two research studies carried out in Brazil that investigated the occurrence of material waste at 74 building sites located in different regions of that country. Some typical figures for the waste of some key construction materials are provided, and the main causes of waste in the sector are discussed. The results indicate that the waste of materials in the Brazilian building industry is fairly high and that a large variability in waste incidence is found across different projects. Most of this waste can be avoided by implementing inexpensive preventive measures, mostly related to managerial improvements.     

Divergence or Congruence? A Path Model of Rework for Building and Civil Engineering Projects

Rework has been identified as a major contributor to cost and schedule overrun in construction projects. Previous studies that have examined rework are based on a limited data sets and thus eschew generalizations being made about the key determinants. Using data from 260 completed building (n = 147) and civil engineering (n = 113) projects, path analysis is used to develop a structural model of the most significant causes of rework. The model revealed that the paths of client-directed changes, site management and subcontractors, and project communication were statistically significant contributors to rework costs. The analysis confirmed that the lack of attention to quality management resulted in higher rework costs being incurred in the projects sampled. The analysis also revealed that there were no significant differences between building and civil engineering projects in terms of the direct and indirect cost of rework experienced, and the effectiveness of the project management practices implemented. Considering the findings, it is suggested that generic strategies for reducing the incidence rework in construction and civil engineering projects can be developed.     

Causes of Delay in Building Construction Projects in Egypt

Delay in construction projects is considered one of the most common problems causing a multitude of negative effects on the project and its participating parties. This paper aims to identify the main causes of delay in construction projects in Egypt from the point of view of contractors, consultants, and owners. A literature review was conducted to compile a list of delay causes that was purged based on appropriateness to Egypt in seven semistructured interviews. The resulting list of delay causes was subjected to a questionnaire survey for quantitative confirmation and identification of the most important causes of delay. The overall results indicated that the most important causes are: financing by contractor during construction, delays in contractor’s payment by owner, design changes by owner or his agent during construction, partial payments during construction, and nonutilization of professional construction/contractual management. The contractor and owner were found to have opposing views, mostly blaming one another for delays, while the consultant was seen as having a more intermediate view. Results’ analyses suggest that in order to significantly reduce delay a joint effort based on teamwork is required. Furthermore, causes of project delay were discussed based on the type and size of the project.     

Defect Costs in Residential Construction

The residential construction industry is an important contributor to the Australian economy; the industry employs a very large component of the national workforce, and yet the industry is plagued by defective work and poor quality. Previous research has revealed that defects and rework are endemic in the residential sector. In an attempt to quantify the degree of defects being experienced in new residential construction this paper provides an analysis of defects that were recorded by a government-owned housing insurance organization, the Housing Guarantee Fund. This research represents one of the most comprehensive research studies of building defects undertaken to date in Australia. The data used were not based on a sample like previous studies but instead represent all new houses constructed in Victoria, Australia between 1982 and 1997. An analysis of the data revealed that one house in eight reported defects, and that the cost of rectification was 4% of the construction contract value. The paper discusses the nature of the most important defects and investigates the impact of contractor type and building type.     

Large-Bar Connection for Precast Bridge Bents in Seismic Regions

A new beam-to-column connection has been developed for assembling precast concrete bridge bents in regions of high seismicity. The connection is made with a small number of large column bars, which are grouted into large corrugated-metal ducts embedded in the cap beam. Bents built with these connections can be erected quickly and permit generous construction tolerances. To evaluate the seismic performance of the proposed connection, lateral-load tests were performed on three manifestations of the connection, as well as on a comparable cast-in-place connection. The tests demonstrated that the force-displacement response and damage progression in the precast connection are similar to those of typical cast-in-place concrete connections. Deliberate partial debonding of the longitudinal reinforcement only slightly affected the force-displacement response and observed damage.     

Transverse Posttensioning Design of Adjacent Precast Solid Multibeam Bridges

Adjacent precast, prestressed multibeam bridges have often been used for medium- and short-span bridges. However, there have been longitudinal cracking problems in shear keys and overlays commonly seen on some adjacent precast multibeam bridges during their service years. The fundamental reason for the problem is the poor transverse connection. Transverse posttensioning is important to the transverse connection design, although the posttensioning varies largely from state to state. Especially for adjacent precast solid multibeam bridges without diaphragms, there are no theoretical justifications for designing the transverse posttensioning. In this study, an approach based on the concept of shear friction, which is used for designing the transverse posttensioning in adjacent precast solid multibeam bridges, is presented. Furthermore, a newly rehabilitated bridge was load tested with the primary purpose of evaluating the effect of transverse posttensioning under truck load. Also, the calibration of a numerical model was conducted. At last, suggestions about design and construction of shear keys, with reference to the experience in other states, are presented for the practice in the state of Maryland.     

Review of Life-Cycle Assessment Applications in Building Construction

Life-cycle assessment (LCA) has been used to assess product development processes “from cradle to grave” for many years. With the current push toward sustainable construction, LCA has gained importance as an objective method to evaluate the environmental impact of construction practices. A substantial amount of construction-related LCA work has been published recently; however, most of this work has been fragmented and a systematic compilation of this literature has not been undertaken. This article presents a structured review of building construction-related LCA literature, classified under four categories: LCA applications for construction products selection; LCA applications for construction systems/process evaluation; LCA tools and databases related to the construction industry; and LCA methodological developments related to the construction industry. Current challenges for using LCA in construction are discussed and potential areas for future research are highlighted. This review and similar efforts may provide the construction industry and associated researchers the necessary background to make better-informed construction decisions and assist the development of an agenda for further research.     

Differences between Calculated and Measured Long-Term Deflections in a Prestressed Concrete Girder Bridge

The monitoring of five precast, prestressed bridge girders during fabrication and service provided the opportunity to observe changes in camber over time. These camber variations were compared with corresponding strain and temperature measurements. Each of the girders was cast outside during the winter. As a result, the cold ground acted as a heat sink, and a significant temperature gradient existed during curing of each of the instrumented girders. These temperature gradients are believed to have caused the wide range in the short- and long-term cambers. A procedure to calculate the effect that curing temperatures have on girder camber is presented. In addition, the measured camber values are compared with predicted values using the multiplier method, improved multiplier method, and a detailed time-step method. It was found for the long-span girders that the measured camber values were on average within 10% of the predicted values using the detailed time-step method, but ranged from 22% lower to 27% higher for the simpler methods.     

Retrofitting Precast Bridge Beams with Carbon Fiber-Reinforced Polymer Strips for Shear Capacity

Advancements in fiber-reinforced polymers (FRPs) have made this an attractive material for rehabilitation and strengthening of bridge superstructures. FRP has primarily been used with the intention of increasing the bending strength of bridge members. However, this paper investigates the use of externally placed FRP strips to increase shear capacity of short-span, 5.7?m (19?ft), precast concrete channel beam bridges. A statewide survey revealed that as many as 389 bridges in the state of Arkansas are comprised of these members. Notably, beams within these bridges were designed under provisions that did not require shear reinforcement. In this research, four sections were retrofitted using carbon fiber-reinforced polymer (CFRP) strips and load tested to failure to measure the repair effectiveness. The performance of the retrofitted sections far exceeded that of unretrofitted sections. It was concluded that the addition of the CFRP repair increased the deflection ductility at least 123%. In addition, beams retrofitted with the CFRP strips experienced at least 26% more deflection after the initiation of a shear crack; therefore reducing the risk of a catastrophic failure.