The gas-adsorption mechanism of kinetic hydrate inhibitors

Molecular dynamics was employed to study the inhibition mechanism of vinyl lactam-based kinetic hydrate inhibitors (KHIs). By comparing the inhibition functions of the same KHIs at different initial locations, we found that the KHI molecules on the surface of hydrate nuclei could obviously prolong the hydrate induction time and exhibited the best inhibition effect. The impacts of KHIs on the methane migration and the arrangement of H₂O molecules were analyzed at the molecular level. A gas-adsorbing mechanism for KHIs (i.e., the KHIs with an excellent gas adsorption ability could reduce the supersaturation of methane in the aqueous solution, reinforce the migration resistance of methane to the nucleus, and further inhibit the hydrate growth) was proposed. In addition, the conformations of KHI polymer molecules in the aqueous solution are closely related to their inhibitory effect, that is, stretched skeletons and well-organized structures would maximize their inhibitory effect.     

Tetrahydrofuran hydrate crystal growth inhibition by hyperbranched poly(ester amide)s

Kinetic hydrate inhibitors (KHIs) are water-soluble polymers designed to delay gas hydrate formation in gas and oilfield operations. Inhibition of growth of gas hydrate crystals is one of the mechanisms by which KHIs have been proposed to act. One class of commercial KHIs is the hyperbranched poly(ester amide)s. We have investigated the ability of a range of structurally different hyperbranched poly(ester amide)s to inhibit the crystal growth of tetrahydrofuran (THF) hydrate which forms a Structure II clathrate hydrate, the most common gas hydrate structure encountered in the upstream oil and gas industry. The results indicate that there is an optimum size of hydrophobic groups attached to the succinyl part of the polymer, which gives best crystal growth inhibition. However, total inhibition was impossible to achieve even at a concentration of 8000 ppm of one of the best polymers at a subcooling of 3.4 °C, tentatively suggesting that polymer adsorption onto natural gas hydrate crystal surfaces is probably not the primary mechanism of kinetic inhibition operating in field applications with this class of KHI.     

THF hydrate crystal growth inhibition with small anionic organic compounds and their synergistic properties with the kinetic hydrate inhibitor poly(N-vinylcaprolactam)

Small, cationic tetraalkylammonium ions (particularly for alkyl=butyl or pentyl) are known to inhibit tetrahydrofuran (THF) and natural gas hydrate crystal growth and have been used as synergists for commercial kinetic hydrate inhibitor polymers (KHIs), such as N-vinylcaprolactam polymers, for a number of years. The ability for small, organic anionic molecules to inhibit (THF) hydrate crystal growth and their potential as KHI synergists in blends with poly(N-vinylcaprolactam) have been investigated. Several series of sodium alkyl carboxylates, sulphates and sulphonates were synthesised. It was found that none of these molecules were capable of inhibiting THF hydrate crystal growth as well as the best tetraalkylammonium salts. Alkyl carboxylates appeared to be more effective as inhibitors than the sulphonates or sulphates. The most effective anionic THF hydrate crystal growth inhibitors had butyl or pentyl groups, with alkyl branching at the tail (i.e. iso- rather than n-isomers) being advantageous. Anionic carboxylate molecules, particularly with isopentyl or isobutyl groups, showed some kinetic inhibition synergy with poly(N-vinylcaprolactam) lowering the onset and catastrophic hydrate formation temperatures in high pressure (78 bar) constant cooling experiments with Structure II hydrates by 1–2 °C when dosed at 2500 ppm compared with using 2500 ppm polymer alone. This synergism was however less than the best tetraalkylammonium salts (alkyl=n-butyl or n-pentyl) at the same test conditions. Sodium butyl sulphonate and sodium 4-methylpentanoate did not prevent hydrate agglomeration with 3.6% brine and decane at 25% water cut in stirred sapphire cells when dosed at 20,000 ppm based on the aqueous phase, whereas 10,000–20,000 ppm active material of several commercially available anti-agglomerants gave fine transportable slurries and no hydrate deposits at the same conditions.     

A short review on natural gas hydrate,kinetic hydrate inhibitors and inhibitor synergists

Gas hydrate-caused pipeline plugging is an industrial nuisance for petroleum flow assurance that calls for technological innovations. Traditional thermodynamic inhibitors such as glycols and inorganic salts suffer from high dosing, environmental unfriendliness, corrosiveness, and economical burden. The development and use of kinetic hydrate inhibitors (KHIs), mostly polymeric compounds, with their inhibiting effects on hydrate nucleation and growth are considered an effective and economically viable chemical treatment for hydrate prevention. However, the actual performance of a KHI candidate is dependent on various factors including its chemical structure, molecular weight, spatial configuration, effective concentration, pressure and temperature, evaluation methods, use of other additives, etc. This review provides a short but systematic overview of the fundamentals of natural gas hydrates, the prevailing categories of polymeric kinetic hydrate inhibitors with proposed inhibition mechanisms, and the various synergists studied for boosting the KHI performance. Further research endeavors are in need to unveil the KHI working modes under different conditions. The conjunctive use of KHIs and synergists may facilitate the commercial application of effective KHIs to tackle the hydrate plugging problem in the oil and gas flow assurance practices.     

Design of a rigid side chain for poly(N-vinylamide) derivatives bearing an alkenyl group and evaluation of their ability to inhibit tetrahydrofuran hydrate crystal growth

Kinetic hydrate inhibitors (KHIs) are water-soluble polymers that are used to prevent gas hydrate formation in flow lines during upstream oil and gas production. All commercial polymers have pendant hydrophobic moieties with saturated carbon–carbon bonds. In our previous studies, poly(N-vinylamide) derivatives bearing alkyl groups and ethylene glycol groups were synthesized and investigated as KHIs. For comparison, we have now synthesized poly(N-vinylamide) derivatives in which an alkenyl group has been introduced at the N-position to improve the rigidity and steric hindrance of the side chain. The KHI performances of synthesized polymers were evaluated by the method of tetrahydrofuran (THF) hydrate crystal growth. The molecular weight of the synthesized polymers affected their ability to inhibit THF hydrate crystal growth. Higher molecular weight polymers, above 4,000 g/mol, tended to show higher inhibition efficiencies compared with lower molecular weight polymers of around 1,000 g/mol. However, the KHI performance of poly(N-vinylamide) derivatives bearing alkenyl groups was generally lower than the polymers in the previous studies. This indicates that the side chain rigidity and/or steric hindrance do not significantly influence the KHI performance.     

Enhancement of the performance of kinetic inhibitors in the presence of polyethylene oxide and polypropylene oxide for binary mixtures during gas hydrate formation in a flow mini‐loop apparatus

The objective of this work is to demonstrate the impact of the polyethylene oxide (PEO) and polypropylene oxide (PPO) on the performance of gas hydrate kinetic inhibitors for binary mixtures during gas hydrate formation in a flow mini‐loop apparatus. PEO and PPO are commercially available polymers that they have been considered to be unable to exhibit kinetic hydrate inhibition (KHI) by their self. Prevention of gas hydrate formation experiments in the presence of the KHIs solutions were conducted in a flow mini‐loop apparatus manner under suitable pressures and temperature conditions for binary gaseous mixtures including 70% CH₄/30% C₃H₈, 30% CH₄/70% C₃H₈, 70% CH₄/30% i‐C₄H₁₀, and 30% CH₄/70% i‐C₄H₁₀. In the experiments, induction time for crystallisation of gas hydrate formation and gas consumption rate are investigated in systems without KHI, containing KHI only (such as polyvinylpyrrolidone (PVP) and L ‐tyrosine) and PEO or PPO together with KHI. Pressure is maintained at a constant value during experimental runs by means of required gas make‐up. The addition of a KHI into system delayed the onset of hydrate crystal nucleation. Furthermore, addition of the PEO or PPO to a KHI solution was found to enhance the performance of KHI. In addition, under the same pressure temperature hydrate formation conditions the induction time is longer when the PPO is present. Thus, inclusion of PPO into a KHI solution shows a higher enhancement in its inhibiting performance compare to PEO. © 2011 Canadian Society for Chemical Engineering     

Synthesis and evaluation of poly (N-vinyl caprolactam)-co-tert-butyl acrylate as kinetic hydrate inhibitor

Low dosage kinetic hydrate inhibitors(KHIs) are a kind of alternative chemical additives to high dosage thermodynamic inhibitors for preventing gas hydrate formation in oil & gas production wells and transportation pipelines.In this paper,a new KHI,poly(N-vinyl caprolactam)-co-tert-butyl acrylate(PVCapco-TBA),was successfully synthesized with N-vinyl caprolactam(NVCap) and tert-butyl acrylate.The kinetic inhibition performances of PVCap-co-TBA on the formations of both structure Ⅰ methane hy...     

水合物动力学抑制剂的作用机理研究进展

水合物动力学抑制剂作为低液量抑制剂,其可应用于深水流动保障风险控制水合物冻堵问题,受到国内外研究者的广泛关注。本文重点阐述了动力学抑制剂的可承受最大过冷度和对诱导时间的延长这两个评价指标,同时梳理了动力学抑制剂对水合物生成及分解过程影响的研究成果。总体而言,可承受最大过冷度越大、延长诱导时间程度越强的动力学抑制剂,抑制水合物生成并保障流动安全的可靠性越高;动力学抑制剂对水合物生成与分解过程存在复杂的影响规律。本文将其对气体消耗速率、气体消耗量和形态,分解温度、时间和分解速率,“记忆效应”等影响进行了分析。结合上述研究成果,总结了动力学抑制剂对水合物的影响机理,特别是提出了化学型动力学抑制剂对水合物吸附抑制机理的概念示意图。最后,给出了未来深入开展动力学抑制剂研究的建议。     

Experimental and density functional theory computational evaluation of poly(N-vinyl caprolactam-co-butyl methacrylate) kinetic hydrate inhibitors

Natural gas hydrate inhibitor has been serving the oil and gas industry for many years. The development and search for new inhibitors remain the focus of research. In this study, the solution polymerization method was employed to prepare poly(N-vinyl caprolactam-co-butyl methacrylate) (P(VCap-BMA)), as a new kinetic hydrate inhibitor (KHI). The inhibition properties of P(VCap-BMA) were investigated by tetrahydrofuran (THF) hydrate testing and natural gas hydrate forming and compared with the commercial KHIs. The experiment showed that PVCap performed better than copolymer P(VCap-BMA). However, low doses of methanol or ethylene glycol are compounded with KHIs. The compounding inhibitors show a synergistic inhibitory effect. More interesting is the P(VCap-BMA)-methanol system has a better inhibitory effect than the PVCap-methanol system. 1% P(VCap-BMA) + 5% methanol presented the best inhibiting performance at subcooling 10.3 ℃, the induction time of natural gas hydrate was 445 min. Finally, the interaction between water and several dimeric inhibitors compared by natural bond orbital (NBO) analyses and density functional theory (DFT) indicated that inhibitor molecules were able to form the hydrogen bond with the water molecules, which result in gas hydrate inhibition. These exciting properties make the P(VCap-BMA) compound hydrate inhibitor promising candidates for numerous applications in the petrochemical industry.     

An investigation into the kinetic hydrate inhibitor properties of two imidazolium-based ionic liquids on Structure II gas hydrate

Kinetic hydrate inhibitors (KHIs) are used to prevent gas hydrate formation in gas and oilfield operations. All KHIs discovered to date are water-soluble polymers. However, their performance can be enhanced by certain non-polymeric organic molecules. Recently, it was claimed that certain imidazolium-based ionic liquids could have a dual function, acting as both thermodynamic inhibitors and KHIs (Xiao, C., Adidharma, H., 2009. Chem. Eng. Sci. 64, 1522). As the KHI experimental work was carried out at a temperature of –12 °C, giving a very high subcooling of about 25 °C, we reinvestigated two of these ionic liquids at more typical subsea temperatures and subcoolings. We find that these ionic liquids are very poor KHIs when used alone at 5000–10000 ppm, but they are fairly good synergists for commercial KHIs based on vinyl lactam polymers and hyperbranched poly(ester amide)s. Both ionic liquids showed only weak growth inhibition of tetrahydrofuran hydrate crystals. Finally, both ionic liquids were poorly biodegraded in the OECD306 seawater 28 day biodegradation test.     

Metastable states during dissociation of carbon dioxide hydrates below 273 K

In this study, the dissociation of isolated carbon dioxide hydrate particles of sizes in the range 0.25–2.5 mm was investigated. It was found that below the ice melting point, the hydrates dissociated into supercooled water (metastable liquid) and gas. The formation of the liquid phase during CO₂ hydrate dissociation was visually observed, and the pressures of the hydrate dissociation into supercooled water and gas were measured in the temperature range 249–273 K. These pressures agreed well with the calculated data for the supercooled water–hydrate–gas metastable equilibrium (Istomin et al., 2006). In the P–T area on the phase diagram bounded by the ice–hydrate–gas equilibrium curve and the supercooled water–hydrate–gas metastable equilibrium curve, hydrates could exist for a long time because the metastable phase and their stability are not connected to the self-preservation effect. The growth of the metastable CO₂ hydrate film on the surface of supercooled water droplets formed during the hydrate dissociation was observed at pressure above the three-phase supercooled water–hydrate–gas metastable equilibrium pressure but still below the three-phase ice–hydrate–gas equilibrium pressure. It was found that the growth rate of the metastable CO₂ hydrate film was higher by a factor of 25 and 50 than that for methane hydrate and propane hydrate, respectively.     

Prediction of hydrate formation conditions based on the vdWP‐type models at high pressures

Prediction of phase boundaries of gas hydrates has been done for several decades based on the vdWP (van der Waals and Platteeuw) hydrate equation and the classical thermodynamic equations for describing the water fugacities in water or ice phase. This procedure gives a reasonable prediction at low pressures, but when the pressure increases, above 10⁵ kPa, it shows a significant error. In the conventional vdWP‐type models it has been assumed that the volume difference between the empty hydrate lattice and pure liquid water is independent of the system pressure and temperature. In this work, different approaches for describing the volume dependency of pure liquid water and the empty hydrate lattice on the system pressure have been used to predict the hydrate equilibria based on the vdWP‐type model. Also, an expression is introduced to estimate the volume of methane hydrate lattice as a function of pressure and temperature. Finally, this method is extended to other hydrate formers, that is, ethane, carbon dioxide, xenon, and nitrogen. The predicted values are in good agreement with the experimental data both for L_w–H–V and L_w–H–L_hf phase boundaries.     

Reviews of gas hydrate inhibitors in gas-dominant pipelines and application of kinetic hydrate inhibitors in China

During the development and application of natural gas, hydrate plugging the pipelines is a very important issue to solve. Currently, adding thermodynamic hydrate inhibitors (THIs) and kinetic hydrate inhibitors (KHIs) in gas-dominated pipelines is a main way to prevent hydrate plugging of flow lines. This paper mainly reviews the efforts to develop THIs and KHIs in the past 20 years, compare the role of various THIs, such as methanol, ethylene glycol and electrolyte, and give the tips in using. The direction of KHIs is toward high efficiency, low toxicity, low pollution and low cost. More than a hundred inhibitors, including polymers, natural products and ionic liquids, have been synthesized in the past decade. Some of them have better performance than the current commercial KHIs. However, there are still few problems, such as the complex synthesis process, high cost and low solubility, impeding the commercialization of these inhibitors. The review also summarized some application of KHIs in China. Research of KHIs in China began late. There are no KHIs used in gas pipelines. Only a few field tests have been carried out. In the end of this paper, the field test of self-developed KHIs by China is summarized, and the guidance is given according to the application results.     

Studies on some zwitterionic surfactant gas hydrate anti-agglomerants

Low dosage hydrate inhibitors (LDHIs) are a recently developed hydrate control technology, which can be more cost-effective than traditional practices such as the use of thermodynamic inhibitors e.g. methanol and glycols. Two classes of LDHI called kinetic inhibitors (KHIs) and anti-agglomerants (AAs) are already being successfully used in the field. This paper describes efforts to develop new classes of AAs based on zwitterionic surfactants. The chemistry of the new surfactants is described along with experiments to determine their performance carried out in high pressure cells and a wheel loop. The results indicate positive performance for some products but not as good as a commercial quaternary ammonium-based surfactant AA. It was also shown that best results were obtained if the two ionic groups are spaced far apart from each other in the molecule. The best AA molecule tested was 3-[N,N- dibutyl-N-(2-(3-carboxy-pentadecenoyloxy)propyl)]ammonio propanoate. It performed well in sapphire cell tests at up to 15.9 °C subcooling. Its performance was fairly good in the wheel loop at 13.4 °C subcooling, but failed at 16.5 °C subcooling. 3-[N,N-dibutyl-N-(2- hydroxypropyl)ammonio]propanoate was also shown to be an excellent synergist for polyvinylcaprolactam KHIs.     

Design and operation of pilot plant for CO2 capture from IGCC flue gases by combined cryogenic and hydrate method

This project is a trial conducted under contract with CO₂CRC, Australia of a new CO₂ capture technology that can be applied to integrated gasification combined cycle power plants and other industrial gasification facilities. The technology is based on combination of two low temperature processes, namely cryogenic condensation and the formation of hydrates, to remove CO₂ from the gas stream. The first stage of this technology is condensation at −55 °C where CO₂ concentration is expected to be reduced by up to 75 mol%. Remaining CO₂ is captured in the form of solid hydrate at about 1 °C reducing CO₂ concentration down to 7 mol% using hydrate promoters. This integrated cryogenic condensation and CO₂ hydrate capture technology hold promise for greater reduction of CO₂ emissions at lower cost and energy demand. Overall, the process produced gas with a hydrogen content better than 90 mol%. The concentrated CO₂ stream was produced with 95-97 mol% purity in liquid form at high pressure and is available for re-use or sequestration. The enhancement of carbon dioxide hydrate formation and separation in the presence of new hydrate promoter is also discussed. A laboratory scale flow system for the continuous production of condensed CO₂ and carbon dioxide hydrates is also described and operational details are identified.     

Quantitative analysis of gas hydrates using Raman spectroscopy

A calibration protocol to quantify the compositional information of gas hydrates using Raman spectroscopy is proposed. Structure I pure CH₄‐, CO₂‐ and C₂H₆‐hydrates in their deuterated and hydrogenated forms with known cage occupancies were investigated by Raman spectroscopy. Raman scattering cross sections of CH₄ in the large and small cages were found to be very similar, but not identical. Some C₂H₆ bands of C₂H₆‐hydrate were tentatively reassigned or newly reported and assigned. Our results show that the relative cross sections of guest vibrational modes in the deuterated hydrate are in agreement with those in the hydrogenated hydrate, whereas they are considerably different from those in fluid phase. Using our Raman quantification factors, the relative cage occupancies can now be determined more reliably in CH₄‐hydrates. Moreover, with additional assumptions, the absolute cage occupancies, the bulk guest composition and hydration number of pure or mixed gas hydrates become accessible by Raman spectroscopy. © 2013 American Institute of Chemical Engineers AIChE J, 59: 2155–2167, 2013     

Prediction of carbon dioxide gas hydrate formation conditions in aqueous electrolyte solutions

A methodology for predicting the incipient equilibrium conditions for carbon dioxide gas hydrates in the presence of electrolytes such as NaCl, KCl and CaCl₂ is presented. The method utilizes the statistical thermodynamics model of van der Waals and Platteeuw (1959) to describe the solid hydrate phase. Three different models were examined for the representation of the liquid phase: Chen and Evans (1986), Zuo and Guo (1991), and Aasberg-Petersen et al. (1991). It was found that the model of Zuo and Guo (1991) gave the best results for predicting incipient CO₂ gas hydrate conditions in aqueous single salt solutions. The model was then extended for prediction of CO₂ gas hydrates in mixed salts solutions. The predictions agree very well with experimental data.     

Evidence for pore-filling gas hydrates in the sediments through morphology observation

To provide an evidence of natural gas hydrate occurrence state, a series of experiments on multiple growth and dissociation of 90.0% methane/10.0% propane hydrates at 1.3 MPa and 270.15 K were carried out in two sediments for morphology observation via a visible jacketed-reactor. The gas hydrate crystals were observed to form and grow on the surface of sediments at the initial growth. During the thermal decomposition, gas and liquid products had an unceasingly impact on the sediments, then gas/liquid–solid migration occurred, and a large number of cavitation appeared. In the later growth and dissociation experiments, the gas hydrate particles were in suspension or supporting states in the interstitial pore space between the sediment particles, indicating that the gas hydrate displayed a pore-filling characteristics. Through analyzing the distribution of gas hydrates and bubbles, it was found that the amount of gas hydrates distributed in the sediments was improved with multiple growth-dissociation cycle proceedings. Gas migration enhanced the sediment movement, which led to the appearance of the increasing quantity of gas bubbles in the sediments during cycles. Salts affected the growth of the gas hydrates and the migration of sediment grains, which also restricted the accumulation of gas bubbles in the sediments. According to the Raman analysis, the results showed that sII hydrates were formed for CH₄ and C₃H₈ gas mixtures in different sediments and solutions with hydration number of 5.84–6.53. The Salt restricted the access of gas into the hydrate cages.     

Quantitative analysis of CO2 hydrate formation in porous media by proton NMR

Gas hydrate is a nonstoichiometric crystal compound formed from water and gas. Most nonvisual studies on gas hydrate are unable to detect how much water is converted to hydrates, and thus, the hydrate stoichiometry calculations are inaccurate. This study investigated the CO₂ hydrate formation process in porous media directly and quantitatively. The characteristics of the time-variable consumption of hydrate formation indicated a two-stage formation, hydrate enclathration and continuous occupancy. The enclathration stage occurred in the first 20 min of the formation when considerable heat is released. The continuous occupancy stage lasted longer than the hydrate enclathration because the empty cages in previously formed hydrates would also be occupied. The higher formation pressures can accelerate water consumption and increase cage occupancy. The compositions of completely formed CO₂ hydrates at 2.7, 3.0, and 3.3 MPa and 275.15 K were determined as CO₂·6.90H₂O, CO₂·6.70H₂O, and CO₂·6.49H₂O, respectively.     

Quantification of the risk for hydrate formation during cool down in a dispersed oil-water system

Gas hydrates are considered a nuisance in the flow assurance of oil and gas production since they can block the flowlines, consequently leading to significant losses in production. Hydrate avoidance has been the traditional approach, but recently, hydrate management is gaining acceptance because the practice of hydrate avoidance has become more and more challenging. For better management of hydrate formation, we investigated the risk of hydrate formation based on the subcooling range in which hydrates form by associating low, medium, and high probability of formation for a gas+oil+water system. The results are based on batch experiments which were performed in an autoclave cell using a mixture gas (CH₄: C₃H₈=91.9 : 8.1 mol%), total liquid volume (200 ml), mineral oil, watercut (30%), and mixing speed (300 rpm). From the measurements of survival curves showing the minimum subcooling required before hydrate can form and hydrate conversion rates for the initial 20 minutes, we developed a risk map for hydrate formation.