氧化铝陶瓷低温烧结助剂的研究进展

本文评述了低温烧结助剂对氧化铝陶瓷烧结效果的影响及烧结助剂在氧化铝陶瓷低温烧结过程中的作用机理,并介绍了几种常用的复相烧结助剂体系及体系中各组分起到的作用,最后指出了目前采用的烧结助剂在进行低温烧结氧化铝陶瓷时存在的不足及需要解决的问题.     

球磨助剂对氧化铝粉末细度及90氧化铝陶瓷烧结温度的影响

本文以十二烷基苯磺酸钠、OP-10和吐温80作为氧化铝粉末中的球磨助剂，探讨了不同球磨助剂及其用量对氧化铝粉末的球磨效率及对90氧化铝陶瓷烧结温度的影响。结果表明，阴离子表面活性剂十二烷基苯磺酸钠的助磨效果最佳，OP-10次之，吐温作用不大。球磨助剂通过分散、润滑、劈裂等作用强化了球磨效果，可缩短球磨时间，并提高了球磨物料的细度，使氧化铝粉体的烧结活性增强。在相同的工艺条件下，加入球磨助剂可使90氧化铝陶瓷的烧结温度降低60℃以上。     

原位合成纳米氧化铝烧结助剂制备轻质氧化铝陶瓷

采用氧化铝空心球和α-Al2O3细粉为原料，以硫酸铝和硫酸铝铵水溶液及PVA水溶液为结合剂，并以硫酸铝和硫酸铝铵受热分解而原位合成的纳米γ-Al2O3作为烧结助剂制备轻质高强氧化铝陶瓷。研究结果；引入的氧化铝空心球助烧剂能促进轻质高强氧化铝陶瓷的烧结，烧结温度为1700℃，对应密谋为1.21-1.60g/cm^3，常温抗压强度为22－42MPa。荷重软化温度超过1700℃(0.1MPa），是高温窑炉理想的轻质高强内衬结构材料。     

利用复合烧结助剂改善氧化铝陶瓷力学性能初探

在复合助剂对氧化铝基陶瓷烧结性研究结果的基础上,本文继续就其力学性能进行观察,复合添加剂包括如下三部分物质：ＭｇＯ硅酸盐物质及过渡／稀土化合物,利用其综合叠加效应,在加入量不大的前提下（〈５％）不但较显著降低氧化铝陶瓷烧结温度,同时获得较好力学性能,实验发现,添加较少量（２％）硅酸盐物质材料既肯有良好的烧结性,又保证了较高强度在此特性基础上,研究了继续添加过渡／稀土化合物材料强度的影响,结果表明,     

氧化铝陶瓷及其烧结

氧化铝陶瓷具有良好的性能,故应用广泛。本文介绍了氧化铝变体、氧化铝陶瓷的性质和用途。论述了氧化铝陶瓷烧结动力学并分析了影响烧结的主要因素。     

氧化铝陶瓷低温烧结的研究现状和发展前景

本文综述了氧化铝陶瓷低温烧结的研究现状,包括粉体的制备,处理,成型及烧结工艺,并对此领域做了相应的设想和展望。     

工艺条件对低温烧结90氧化铝陶瓷显微结构及性能的影响

本文使用CaO-MgO-BaO-SiO2-ZrO2作为90氧化铝陶瓷的烧结助剂,在1420℃烧结得到了密度达3.77g/cm3的90氧化铝陶瓷。探讨了氧化铝粉末的活性、原料细度、成型工艺、烧结温度和保温时间等工艺条件对氧化铝陶瓷的烧结密度及其显微结构的影响。结果表明:活性高细度小的氧化铝粉末可显著降低氧化铝陶瓷的烧结温度,提高烧结体的密度;等静压成型与模压成型试样的烧结密度相近,但前者的强度则比后者提高了60~80%;其它工艺条件对氧化铝陶瓷的结构及性能的影响不显著。     

氧化铝陶瓷及其烧结

氧化铝陶瓷具有良好的性能,故应用广泛。本文介绍了氧化铝变体、氧化铝陶瓷的性质和用途。论述了氧化铝陶瓷烧结动力学并分析了影响烧结的主要因素。     

氮化铝陶瓷低温烧结助剂体系的研究

选用6种配方进行研究，通过XRD、SEM和TGA研究了各配方在升温过程中的物相组成及变化，详细记录了实验中各试样的形貌变化，讨论了相关物质对液相生成温度的影响。研究发现，氟化钙-氧化钇-碳酸锂为最佳体系，氟化钙类似化合物可促进碳酸盐的分解，生成的氧化锂(特定的碱性氧化物)可降低液相生成温度(最低共熔温度)，从而降低液相生成温度，促进烧结进程。     

新型氧化铝耐磨材料

以工业煅烧氧化铝为主要原料,通过同结构设计和各类掺杂物加入,使氧化铝试样在１５００℃得到烧结。结果表明：掺杂物的复合加入有效地降低了氧化铝的烧结温度,抑制了晶粒生长,形成细晶结构,从而提高了材料耐磨性能。     

透明氧化铝陶瓷制备的研究进展

氧化铝陶瓷是第一个实现透明化的先进陶瓷材料,拓展了先进陶瓷材料的研究和应用领域;并作为高强度气体放电灯的关键部件一电弧管而获得实际应用.近半个世纪以来,人们在提高透过率的理论研究和优化制备工艺方面取得了众多成果.本文论述了影响透明氧化铝陶瓷透光性的各种因素,并且从氧化铝粉体、烧结助剂的选择及作用和烧结工艺等三方面综述了近年来国内外关于氧化铝陶瓷研究的工作与进展,对氧化铝透明陶瓷的制备进行了较为系统的综述,最后展望了透明氧化铝陶瓷的发展趋势.     

Al2O3陶瓷基片的微波烧结

本文简要介绍了微波烧结的特点，基本原理及系统组成，对Ａｌ２Ｏ３陶瓷基片的微波烧结过程进行了介绍和分析，并同常规烧结进行了对比实验，在此基础上得出了一些结论，为陶瓷微波烧结提供了实验的依据。     

不同体系助烧剂对氧化铝陶瓷的影响及相组成的热力学计算

低温烧结氧化铝陶瓷是当前陶瓷行业迫切需要解决的问题之一。本研究采用不同体系的助熔剂．探讨其对氧化铝陶瓷性能的影响。同时也证明了采用热力学计算所得出的晶相与衍射图谱相吻合。     

Alumina nanocrystalline ceramic by centrifugal casting

Centrifugal casting is an established molding method to prepare ceramics with high strength and high reliability and it has been well demonstrated in Al₂O₃. However, it has not yet been applied to Al₂O₃ nanocrystalline ceramic with < 100 nm grain size, primarily due to the unavailability of high-quality α-Al₂O₃ nanoparticles. In addition, ultrafine nanoparticles may be difficult to cast from the solution unless high-speed ultracentrifuge (e. g., >60,000 rpm) is used. Here we addressed these two challenges by home-made dispersed α-Al₂O₃ nanoparticles with 10 nm average particle size and HCl-assisted casting under a “normal” centrifuge condition and report the first attempt to produce Al₂O₃ nanocrystalline ceramic by centrifuge casting and pressureless sintering. The sintering kinetics and microstructure were analyzed, which assists the design of optimal two-step sintering schedule. We showed that dense Al₂O₃ nanocrystalline ceramic with 65 nm average grain size and ultra-uniform microstructure (the standard deviation of the grain size distribution to the average grain size is 0.358) can be obtained by two-step sintering at 1175 °C without holding followed by holding at 1025 °C for 20 h. The ultra-uniform microstructure may result from the denser and more uniform packing of particles in the green bodies produced by centrifugal casting. The two-step sintered Al₂O₃ nanocrystalline ceramic has a microhardness of 19.9 GPa. The microhardness indicates potential softening (inverse Hall-Petch relationship) of Al₂O₃ nanocrystalline ceramic at such a grain size.     

氧化铝微滤膜孔径的影响因素及控制

首次发现膜泡压孔径随膜厚增加而减小;随烧结温度升高,膜孔道实际几何孔径基本上不变,泡压孔径增大;膜孔径的控制方法为：根据孔径要求选择适当的微粉,通过控制膜厚准确控制膜孔径。     

烧结温度对氧化铝陶瓷机电性能的影响

烧结温度对氧化铝基板性能有重要影响,随着烧结温度的提高,瓷片的体积电阻率、体积密度、击穿强度升高,抗折强度呈先上升后下降趋势,而介电常数、介质损耗角正切则是先降低后升高。得出最佳的烧结条件为1570℃保温2h。     

Low-temperature sintering of porous silicon carbide ceramic support with SDBS as sintering aid

The sintering temperature of porous silicon carbide ceramic support (PSCS) is typically higher than 1500 °C. In this paper, sodium dodecyl benzene sulfonate (SDBS) was used as a sintering additive to fabricate PSCS with high gas permeance and high bending strength at a sintering temperature less than 1200 °C. The PSCS was prepared by the dry pressing method followed by in-situ reaction. The effects of SDBS loading on the porosity, bending strength, gas permeation performance, and microstructure of the PSCS were investigated. The results showed that without SDBS, the required sintering temperature was as high as 1550 °C and resulted in a bending strength of 6.5 MPa but the sintering temperature decreased to 1150 °C with 8% SDBS and the bending strength increased to 16 MPa. The main reason was that SDBS decomposed into Na₂O which reacted with SiO₂ and ZrO₂ to form strong bonding connections. The prepared PSCS with SDBS also showed good gas permeance of 900 m³/(m² h kPa), higher than the 750 m³/(m²·h·kPa) without SDBS. This work describes the effective use of SDBS as a ceramic additive to reduce sintering temperature, while achieving high gas permeation and bending strength. The use of the low cost and commercially available SDBS produces an excellent ceramic filter with much lower energy consumption, and could also be implemented in other ceramic systems.     

Criterion for crack initiation during drying: Alumina porous ceramic strength improvement

Improvement in the mechanical strength of the supports of porous catalysts is increasingly needed by the refining industry because of the high stresses induced by the exploitation of catalysts. Drying is known to be a critical process for mechanical strength during the preparation of supports, leading to micro-cracks in the case of hard drying conditions.In order to predict failure during drying, a crack initiation criterion, combined with a drying induced elastic stress simulation is proposed. Model parameters are the thermo-hydro-mechanical properties of the gel and the criterion is based on the tensile strength of an alumina gel at various moisture contents. The developed tool gives good results and can be easily adapted to several gel formulations as only effective properties of the gel are required.