An elemental NTU- model for vapour-compression liquid chillers

This paper presents a steady-state model for predicting the performance of vapour-compression liquid chillers over a wide range of operating conditions. The model overcomes the idealisations of previous models with regard to modelling the heat exchangers. In particular, it employs an elemental NTU- methodology to model both the shell-and-tube condenser and evaporator. The approach allows the change in heat transfer coefficients throughout the heat exchangers to be accounted for, thereby improving both physical realism and the accuracy of the simulation model. The model requires only those inputs that are readily available to the user (e.g. condenser inlet water temperature and evaporator water outlet temperature). The outputs of the model include system performance variables such as the compressor electrical work input and the coefficient of performance (COP) as well as states of the refrigerant throughout the refrigeration cycle. The methodology employed within the model also allows the performance of chillers using refrigerant mixtures to be modelled. The model is validated with data from one single screw chiller and one twin-screw chiller where the agreement is found to be within ±10%.     

Numerical simulation of a variable speed refrigeration system

This work presents two numerical models to simulate the transient and steady state behavior of a vapor compression refrigeration system. The condenser and the evaporator were divided into a number of control volumes. Time dependent partial differential equations system was obtained from the mass, energy and momentum balances for each control volume. As the expansion valve and the compressor both have very small thermal inertia, the steady state models were applied for these components. Transient and steady state models numerical predictions were compared and good agreement was found. Further simulations were performed with the objective of verifying the possibility of controlling the refrigeration system and the superheating of the refrigerant in the evaporator outlet by varying the compressor speed and the throttling valve sectional area. The results indicate that the proposed models can be used to formulate an algorithm for controlling a refrigeration system.     

Experimental investigation of a vapor absorption refrigeration system

An experimental investigation of the performance of a commercially available vapor absorption refrigeration (VAR) system is described. The natural gas-fired VAR system uses aqua-ammonia solution with ammonia as the refrigerant and water as the absorbent and has a rated cooling capacity of 10 kW. The unit was extensively modified to allow fluid pressures and temperatures to be measured at strategic points in the system. The mass flow rates of refrigerant, weak solution, and strong solution were also measured. The system as supplied incorporates air-cooled condenser and absorber units. Water-cooled absorber and condenser units were fitted to extend the VAR unit's range of operating conditions by varying the cooling water inlet temperature and/or flow rates to these units. The response of the refrigeration system to variations in chilled water inlet temperature, chilled water level in the evaporator drum, chilled water flow rate, and variable heat input are presented.     

Design and performance evaluation of reciprocating refrigeration systems

The characteristic performance curves of vapor-compression refrigeration systems are defined as a plot between the inverse coefficient of performance (1/COP) and inverse cooling capacity (1/ ) of the system. Using the actual data of a simple vapor-compression system, performance curves of the system are obtained. The curves were found to be linear and this linear relation between 1/COP and 1/ is explained in the light of various losses of the system, resulting from the irreversibilities losses due to finite rate of heat transfer in the heat exchangers and non-isentropic compression and expansion in the compressor and expansion valve of the system, respectively. A finite-time thermodynamic model which simulates the working of an actual vapor-compression system is also developed. The model is used to study the performance of a variable-speed refrigeration system in which the evaporator capacity is varied by changing the mass-flow rate of the refrigerant, while keeping the inlet chilled-water temperature as constant. The model is also used for predicting an optimum distribution of heat-exchanger areas between the evaporator and condenser for a given total heat exchanger area. In addition, the effect of subcooling and superheating on the system performance is also investigated.     

Boiling of ammonia/lubricant mixture on a horizontal enhanced tube in a flooded evaporator with inlet vapor quality

In a flooded evaporator of an ammonia vapor-compression refrigeration system, boiling commonly takes place with ammonia mixed with compressor lubricant and subjected to a vapor quality at the inlet of the evaporator. In the present study, flooded boiling tests of ammonia on an enhanced tube under simultaneous influence of a miscible lubricant and inlet quality were conducted. The results suggest that the boiling heat transfer coefficient increases with both saturation temperature and heat flux. The coefficient slightly increases or does not significantly vary with the inlet quality. The coefficient in general is decreased by adding lubricant to the refrigerant, but the coefficient does not necessarily decrease as the lubricant concentration increases. The lubricant effect is generally more significant than the inlet quality effect. A correlation was developed based on the present data for flooded boiling of lubricant/ammonia mixture on an enhanced horizontal tube under the influence of inlet quality.     

Effect of throat diameters of the ejector on the performance of the refrigeration cycle using a two-phase ejector as an expansion device

This paper is a part in a series that reports on the experimental study of the performance of the two-phase ejector expansion refrigeration cycle. In the present study, three two-phase ejectors are used as an expansion device in the refrigeration cycle. The effects of throat diameter of the motive nozzle, on the coefficient of performance, primary mass flow rate of the refrigerant, secondary mass flow rate of the refrigerant, recirculation ratio, average evaporator pressure, compressor pressure ratio, discharge temperature and cooling capacity, which have never before appeared in open literature, are presented. The effects of the heat sink and heat source temperatures on the system performance are also discussed.     

Experimental investigation on R134a vapour ejector refrigeration system

The experimental investigation of the performance of a vapour ejector refrigeration system is described. The system uses R134a as working fluid and has a rated cooling capacity of 0.5 kW. The influence of generator, evaporator and condenser temperatures on the system performance is studied. This kind of system can be operated with low grade thermal energy such as solar energy, waste heat, etc. The operating conditions are chosen accordingly as, generator temperature between 338 K and 363 K, condenser temperature between 299 K and 310.5 K, and evaporator temperature between 275 K and 285.5 K. Six configurations of ejectors of different geometrical dimensions are selected for the parametric study. The performance of the refrigeration system at different operating temperatures is presented.     

Development of an ejector cooling system with thermal pumping effect

This paper presents a feasibility study of an ejector cooling system (ECS) that utilizes a multi-function generator (MFG) to eliminate the mechanical pump. The MFG serves as both a pump and a vapor generator. The MFG is designed based on the pressure equilibration between high and low pressures through heating and cooling process. In this design, an ECS that contains no moving components and is entirely powered by heat can be practicable. A prototype using refrigerant R141b as working fluid was constructed and tested in the present study. The experimental results showed that the system coefficient of performance (COP_o) was 0.218 and the cooling capacity was 0.786 kW at generating temperature (T_G) 90 °C, condensing temperature (T_C) 32.4 °C and evaporating temperature (T_E) 8.2 °C. While taking into account the extra heat needed for the MFG operation, the total coefficient of performance (COP_t) is 0.185. It is shown that a continuous operation for the generation of cooling effect in an ECS with MFG can be achieved. This cooling machine can be very reliable since there is no moving part.     

Thermodynamic analysis of optimal condensing temperature of cascade-condenser in CO2/NH3 cascade refrigeration systems

This study thermodynamically analyzed a cascade refrigeration system that uses carbon dioxide and ammonia as refrigerants, to determine the optimal condensing temperature of the cascade-condenser given various design parameters, to maximize the COP and minimize the exergy destruction of the system. The design parameters include: the evaporating temperature, the condensing temperature and the temperature difference in the cascade-condenser. The results agreed closely with the reported experimental data. The optimal condensing temperature of the cascade-condenser increases with T_C, T_E and ΔT. The maximum COP increases with T_E, but decreases as T_C or ΔT increases. Two useful correlations that yield the optimal condensing temperature of the cascade-condenser and the corresponding maximum COP are presented.     

A novel hybrid absorption–compression refrigeration cycle

When used in traditional pool-boiling type refrigeration cycles, non-azeotropic mixed refrigerants tend to result in a reduced efficiency compared to pure refrigerants. This results from the composition shift effect, which distributes the mixture components: concentrating the more volatile component in the high pressure part of the cycle, and the less volatile component in the low pressure part. The obvious effect of this is to increase the compression ratio relative to a single component. This article investigates a way of manipulating the composition change of a refrigerant mixture, using two components of similar volatility, in order to reduce the compression ratio. Counter-current vapour–liquid contact is used in a “refrigeration column”, which is combined with a distillation column. The cycle is able to exploit heat sources below 100°C as input to the distillation column and the designer is able to optimise the consumption of compressor power and distillation heat input.     

The impact of work input to sorption cyclesImpact de l'apport en énergie sur les cycles à sorption

In recent years the interest in cooling machines or heat pumps combining the principles of compression and sorption technology is increasing. The reason is that both technologies have specific drawbacks which can be overcome by the combination. Our discussion is centred around absorption cycles which use a compressor, and, consequently, an input of a significant amount of mechanical work in addition to heat. In most publications cycles of this kind are discussed in terms of one single COP as usual in the refrigeration industry. This, however, is wrong from a thermodynamic, and misleading from a technical and economical point of view. In order to highlight the need for a strict thermodynamic approach, a fundamental difference between distinct kinds of work input, namely “recoverable work”, “dissipative work” and “heat transformation work” is discussed in the first part of the paper. In the second part it is shown how the input of both work and heat into a energy conversion system has to be handled with both mechanical and thermal COP. The method is thermodynamically sound and straightforward, technically feasible and easy to apply, and most quickly transferred into economical terms. In the third part, a practical example of a compression–absorption hybrid is investigated.     

Effects of liquid refrigerant injection on the performance of a refrigeration system with an accumulator heat exchanger

Liquid refrigerant injection technique can be a very effective method for controlling subcooling and the compressor discharge temperature of a refrigeration system at high ambient temperatures. In this study, the effects of liquid refrigerant injection on the performance of a refrigeration system with an accumulator heat exchanger were investigated by varying the liquid injection rate at the conditions of constant expansion valve opening in the evaporator and constant total flow rate. During the tests, the ambient temperature was maintained at 43 °C. With the increase of the liquid injection rate, the subcooling at the inner heat exchanger outlet increased and the superheat at the accumulator outlet decreased. However, unacceptable results such as the increase of the compressor discharge pressure and decrease of the system performance were also observed depending on the control method applied. To obtain high system performance and reliability, optimum control methods for liquid injection in the accumulator heat exchanger are suggested. The liquid injection technique for the refrigeration system with an accumulator heat exchanger was found to be an effective method for controlling adequate subcooling and the compressor discharge temperature of the refrigeration system at high ambient temperatures.     

Experimental investigation of mass recovery adsorption refrigeration cycle

The study investigates the performance of silica gel–water adsorption refrigeration cycle with mass recovery process by experimental prototype machine. In an adsorption refrigeration cycle, the pressures in adsorber and desorber are different. The mass recovery cycle utilizes the pressure difference to enhance the refrigerant mass circulation. Moreover, novel cycle was proposed for improvement of cooling output. In our previous study, simulation analysis shows that mass recovery cycle has the advantage over conventional single-stage. Experiments with prototype machine were conducted to investigate the performance improvement of mass recovery cycle in the present paper. Specific cooling power (SCP) and coefficient of performance (COP) were calculated with experimental data to analyze the influences of operating conditions. The proposed cycle was compared with the single-stage cycle in terms of SCP and COP. The results show that SCP of mass recovery cycle is superior to that of conventional cycle and mass recovery cycle is effective with low temperature heat source.     

Performance of compression/absorption hybrid refrigeration cycle with propane/mineral oil combination

This paper discusses the feasibility of a vapor compression/absorption hybrid refrigeration cycle for energy saving and utilization of waste heat. The cycle employs propane as a natural refrigerant and a refrigeration oil as an absorbent. A prototype of the cycle is constructed, in which a compressor and an absorption unit are combined in series. The performance of the cycle is examined both theoretically and experimentally. Although the solubility of the propane with the oil is not enough as a working pair in the absorption unit, the theoretical calculation shows that the hybrid cycle has a potential to achieve a higher performance in comparison with a simple vapor compression cycle by using the waste heat. In the experiment, the prototype cycle is operated successfully and it is found that an improvement of an absorber is necessary to achieve the good performance close to the theoretical one. The application of an AHE (absorber heat exchanger) can reduce the heat input to a generator. Further examinations on some other combinations of refrigerant/refrigeration oil and additives are desirable.     

Discussion of the feasibility of the Einstein refrigeration cycle

A careful modelling of the thermodynamic properties of the water–ammonia–butane system, the working fluid mixture used in the Einstein cycle, with the Patel–Teja cubic equation of state is performed. Numerical simulation is used to investigate the feasibility limits of this refrigeration cycle. Two modified configurations of the cycle are considered. A conflict between the evaporator and the condenser/absorber operating conditions is noted. The condenser/absorber operation needs a higher system pressure, which limits the refrigeration temperature in the case of air-cooling. On the other hand, the condensation of ammonia and the presence of a small quantity of water in the evaporator limit also the refrigeration temperature. In the case of a water-cooled machine, with a condenser/absorber temperature of 30 °C, the cycle COP reaches 0.19 which is still low.     

Application of an ejector in autocascade refrigeration cycle for the performance improvement

This paper presented a novel autocascade refrigeration cycle (NARC) with an ejector. In the NARC, the ejector is used to recover some available work to increase the compressor suction pressure. The NARC enables the compressor to operate at lower pressure ratio, which in turn improves the cycle performance. Theoretical computation model based on the constant pressure-mixing model for the ejector is used to perform a thermodynamic cycle analysis for the NARC with the refrigerant mixture of R23/R134a. The effects of some main parameters on cycle performance were investigated. The results show the NARC has an outstanding merit in decreasing the pressure ratio of compressor as well as increasing the COP. For NARC operated at the condenser outlet temperature of 40 °C, the evaporator inlet temperature of −40.3 °C, and the mass fraction of R23 is 0.15, the pressure ratio of the ejector reaches to 1.35, the pressure ratio of compressor is reduced by 25.8% and the COP is improved by 19.1% over the conventional autocascade refrigeration cycle.     

A combined-cycle refrigeration system using ejector-cooling cycle as the bottom cycle

A combined-cycle refrigeration system (CCRS) that comprises a conventional refrigeration and air-conditioning system using mechanical compressor (RAC/MC) and an ejector-cooling cycle (EJC) is proposed and studied. The EJC is driven by the waste heat from the RAC/MC and acts as the bottom cycle of the RAC/MC. A system analysis shows that the COP of a CCRS is significantly higher than a single-stage refrigeration system. Improvement in COP can be as high as 18.4% for evaporating temperature of the RAC/MC T_e at −5°C. A prototype of the CCRS was built and tested in the present study. Experimental results show that at T_e=−4.5°C, COP is improved by 14% for a CCRS. For T_e at 5°C, COP can be improved by 24% for a CCRS with higher condensing temperature of the RAC/MC. The present study shows that the CCRS using the ejector-cooling cycle as the bottom cycle of the RAC/MC is viable. Further improvement in COP is possible since the prototype is not designed and operated at an optimal condition.     

Efficiency of the indicated process of CO2-compressors

The compressor of a refrigerant compression process is the component with the major influence on the efficiency and reliability of the entire system. Due to the fluid properties of carbon dioxide (CO₂), the pressure ratio of the refrigeration process with CO₂ as the working fluid is, in relation to common refrigeration processes, rather low while the pressure difference is extremely high. From experimental and theoretical considerations it becomes obvious that at these conditions a high volumetric and energetic efficiency of the compressor may be achieved if its design is appropriate. In this paper, the effects on the efficiency of the indicated compression process of a CO₂-compressor are discussed and evaluated and a promising design concept for an efficient CO₂-compressor is derived.     

The effect of oil in refrigeration: Current research issues and critical review of thermodynamic aspects

A lubrication agent is necessary in almost all the refrigeration vapour compression systems, particularly for the correct operation of the compressor. However, a certain portion of the oil always circulates with the refrigerant through the cycle. This circulation is at the origin of a deviation from the theoretical behaviour (i.e. based on pure refrigerant) of the components. This article aims at reviewing the oil-related researches in the field of refrigeration. Previous reviews in the literature focused on the thermo-hydraulic consequences of the presence of oil; we will analyse here its thermodynamical consequences. In a first part, a brief literature review will give an overview of current scientific and technological issues concerning the impact of oil on components or on whole refrigeration systems. The typical approaches and methods employed to address this problem will be described. These researches require sound tools for the evaluation of thermodynamic properties of refrigerant–oil mixtures. The second part of this article is hence a critical review of these tools, and focuses particularly on liquid–vapour equilibrium, absorption–diffusion, and mixture enthalpy calculation.     

Effects of metal mass on the performance of adsorption heat pumps utilizing zeolite 4A coatings synthesized on heat exchanger tubesEffets de la masse métallique sur la performance des pompes à chaleur à adsorption utilisant des revêtements en zéolite 4A synthétisé sur les tubes de l'échangeur de chaleur

The effects of the wall thickness of stainless steel heat exchanger tubes on the performance of adsorption machines, employing zeolite 4A coatings synthesized on metal heat exchanger tubes, are investigated. A recently developed mathematical model is used to determine the cycle durations when various wall thicknesses of the heat exchanger tubes as well as different zeolite layer thicknesses are utilized. For each case, the power and the COP_cycle values of the system are estimated. In general, very high power and quite low COP_cycle values are obtained when the proposed arrangement is utilized in the adsorption heat pumps. The zeolite layer thicknesses that may result in obtaining high COP_cycle values are generally much higher than the optimum layer thickness value that maximizes the power and the utilization of layers thicker than the optimum value may lead to significant extensions in the cycle durations and hence to a decrease in the power obtained from the system. Decreasing the wall thickness of the heat exchanger tubes increases both the power and the COP_cycle values when the optimum zeolite layer thickness for each wall thickness is taken into account. The possibility of such an enhancement will most probably be limited by the minimum wall thickness value that can actually be obtained by the available technology. The COP values of adsorption heat pumps may also be increased by using regenerative processes. Due to the generally low COP values obtained, the proposed arrangement seems especially suitable to be employed in adsorption machines utilizing energy sources of low economical value, such as waste heat. An optimum compromise between the COP value, which is closely related to the operating costs, and the power of the system should be provided, in case more valuable energy sources are utilized.