Medium‐ and high‐temperature latent heat thermal energy storage: Material database,system review,and corrosivity assessment

Latent heat thermal energy storage refers to the storage and recovery of the latent heat during the melting/solidification process of a phase change material (PCM). Among various PCMs, medium‐ and high‐temperature candidates are attractive due to their high energy storage densities and the potentials in achieving high round trip efficiency. Although a few review studies on high‐temperature PCMs have emerged in the past few years, the quantity, completeness, and accuracy of the presented data are relatively poor. Also, an efficient indexing methodology for retrieving useful PCM data is missing in the open literature. In this article, we created an up‐to‐date PCM database following a holistic review of the PCMs in medium‐ and high‐temperature applications over a temperature range of 100°C to 1680°C. Such effort then allows us to develop an accurate indexing tool for the fast selection of suitable PCM candidates and extraction of the related property data. More specifically, the created PCM database covers 496 entries of PCM materials, which are extracted from the scattered research works published during the year 1956 to 2017. The collected information includes both the basic thermo‐physical properties of PCMs (eg, melting temperature, heat of fusion, and thermal conductivity) and crucial design factors during construction and engineering phases (eg, energy storage density, volume expansion, liquid/solid densities, and cost). The reviewed PCMs comprise a wide variety of materials, including fluorides, chlorides, hydrates, nitrates, carbonates, metals and alloys, and other uncommon compounds and salts. In addition, the current work presents a brief review on high‐temperature latent heat thermal energy storage systems categorized into metallic and non‐metallic systems. The corrosivity and stability of PCMs, which are commonly ignored in previous studies, are also examined.     

高温相变蓄热的研究进展

从如下两个方面总结了高温相变蓄热的研究现状：①在高温相变材料(PCM)方面，重点介绍了高温相变材料的一些重要性能及其测量，高温相变材料的封装，高温复合相变材料及高温相变材料的应用；②在传热分析方面，主要介绍了相变过程的数值模拟和相变蓄热系统(LTES)的热力学优化。     

Cascaded latent heat storage for parabolic trough solar power plants

The current revival of solar thermal electricity generating systems (SEGS) unveils the still existing need of economic thermal energy storages (TES) for the temperature range from 250 °C to 500 °C. The TES-benchmark for parabolic trough power plants is the direct two tank storage, as it was used at the SEGS I plant near Barstow (USA). With the introduction of expensive synthetic heat transfer oil, capable to increase the operating temperature from former 300 °C up to 400 °C, the direct storage technology became uneconomical. Cascaded latent heat storages (CLHS) are one possible TES alternative, which are marked by a minimum of necessary storage material. The use of a cascade of multiple phase change materials (PCM) shall ensure the optimal utilization of the storage material.This paper reports experimental and numerical results from the investigation of cascaded latent heat storages with alkali nitrate salts like NaNO₃, KNO₃ and others more. The experiments were conducted with vertical shell and tube type heat exchanger devices under realistic operation parameters. The experimental results were used for a numerical model to simulate different CLHS configurations. Dymola/Modelica was used to conduct the simulation. The outcome of this work shows on the one hand, that the design of CLHS for this temperature range is more complex than for the temperature range up to 100 °C. And on the other hand, the low heat conductivity of available PCM is an obstacle which must be overcome to make full use of this promising storage technology.     

A study on latent heat storage exchangers with the high‐temperature phase‐change material

This paper presents a theoretical analysis and an experimental test on a shell‐and‐tube latent heat storage exchanger. The heat exchanger is used to recover high‐temperature waste heat from industrial furnaces and off‐peak electricity. It can also be integrated into a renewable energy system as an energy storage component. A mathematical model describing the unsteady freezing problem coupled with forced convection is solved numerically to predict the performance of the heat exchanger. It provides the basis for an optimum design of the heat exchanger. The experimental study on the heat exchanger is carried out under various operating conditions. Effects of various parameters, such as the inlet temperature, the mass flow rate, the thickness of the phase‐change material and the length of the pipes, on the heat transfer performance of the unit are discussed combined with theoretical prediction. The criterion for analyzing and evaluating the performance of heat exchanger is also proposed. Copyright © 2001 John Wiley & Sons, Ltd.     

Thermal cycle test of urea for latent heat storage applications

Accelerated thermal cycle tests for melt/freeze cycles of urea were conducted. Urea has shown a very high degradation in its latent heat and melting point within the first few cycles and did not melt after a few cycles. It is recommended that urea should not be used as a latent heat storage material. Copyright © 2001 John Wiley & Sons, Ltd.     

Recapitulation on latent heat hybrid buildings

In the existent paper, the performance of thermal storage hybrid buildings exploiting the latent heat of phase change materials (PCMs) for thermal refrigeration and heating of the contemporary period has been investigated. The conventional buildings consume a large amount of electricity, primarily for the heating and cooling applications. Electricity generation primarily relies on coal-based thermal power plants. The emissions from these establishments pose a serious threat to the environment. Moreover, conventional heating/cooling units rely on exorbitant energy cost. The usage of any kind of thermal storage system is an efficacious way of stockpiling thermal energy and utilizing it when needed. This paper gives a comprehensive overview of the available thermal storage units incorporating PCMs. The various segments of the buildings, viz, ceiling, window, wall, and floor have been analyzed in details. The results are quite promising in terms of load reduction and overall energy saving. Indoor surface temperature reduction of up to 7^oC has been achieved. The energy saving of up to 40% can be realized by employing PCM. A comprehensive list of the PCMs is also tried to build up for end users according to their temperature requirement.     

Study on design and thermal characteristics of vacuum tube solar collector intubated with heat storage tube

In this work, a heat storage vacuum tube solar collector intubated with heat storage tube is designed, which consists of solar vacuum tube, phase change material insert tube, and heat holding cover. The internal energy conversion, transmission, and storage theory are established based on the structure of the heat storage vacuum tube. The parallel and series‐parallel solar air collector system prototype consisting of nine heat storage solar vacuum tube solar collectors is designed and tested. The test results showed that the daily average conversion efficiency of the parallel and series‐parallel prototype reached 56.9% and 48.46%, respectively. Compared with nonheat storage prototype, the heat storage parallel and series‐parallel prototype had higher conversion efficiency by, respectively, 10.9% and 7.8%, longer effective heating time, and better heating stability and practicability. At the same time, the heat storage solar collector has compact structure, which is convenient to use.     

Comparative study based on exergy analysis of solar air heater collector using thermal energy storage

This communication presents the comparative experimental study based on energy and exergy analyses of a typical solar air heater collector with and without temporary heat energy storage (THES) material, viz. paraffin wax and hytherm oil. Based on the experimental observations, the first law and the second law efficiencies have been calculated with respect to the available solar radiation for three different arrangements, viz. one arrangement without heat storage material and two arrangements with THES, viz. hytherm oil and paraffin wax, respectively. It is found that both the efficiencies in case of heat storage material/fluid are significantly higher than that of without THES, besides both the efficiencies in case of paraffin wax are slightly higher than that of hytherm oil case. Copyright © 2011 John Wiley & Sons, Ltd.     

相变蓄热式PV/T集热器的试验研究

为冷却光伏组件,用定型相变材料填充管板式PV/T集热器,并以无集热器组件和保温材料填充的集热器为参照组,进行了工质(水)温升及对组件冷却效果的试验。试验结果表明:采用相变材料填充的相变蓄热式集热器能明显降低组件温度,并提高了热能利用率,其冷却效果和工质温升均优于保温材料填充式集热器;在流量为30 L/h的开式水冷条件下,相变材料填充式集热器工质(水)的平均温升为5.6℃,平均获得热能702k J/h,组件温度平均降低了6.8℃,理论光电转换效率提高了3.4%;使用相变蓄热式集热器的组件温度变化约滞后于太阳辐射变化2 h,最低效率时刻避开了辐射值最大时刻,全天效率得到提高。     

Numerical simulation of high‐temperature phase change heat storage system

In this paper, numerical results pertaining to cyclic melting and freezing of an encapsulated phase‐change material (PCM) have been reported. The cyclic nature of the present problem is relevant to latent heat thermal energy storage system used to power solar Brayton engines in space. In particular, a physical and numerical model of the single‐tube phase change heat storage system was developed. A high‐temperature eutectic mixture of LiF‐CaF₂ was used as the PCM and dry air was used as the working fluid. Numerical results were compared with available experimental data. The trends were in close agreement. © 2003 Wiley Periodicals, Inc. Heat Trans Asian Res, 33(1): 32–41, 2004; Published online in Wiley InterScience ( www.interscience.wiley.com ). DOI 10.1002/htj.10132     

Alternative storage options for solar thermal systems

The efficient implementation of solar systems in buildings depends on the storage of energy yielded, as it can both increase the solar system's autonomy and make it a feasible solution for zero energy buildings, and make storage vessels more compact, reducing precious space requirements. This is of particular important in places with reduced time of sunshine, where solar systems are less effective, because of the deviation between solar radiation and the demand. The traditional storage options use water, which is practical, safe and low‐cost, especially when the storage requirements are small. However, when larger storage is needed, limits concerning the use of water exist, mainly due to the need for larger installation space and the increased thermal losses. The use of phase change materials (PCM) for thermal energy storage seems an upcoming technology. The main idea is the substitution of water with PCM, which feature larger specific energy storage capacity compared to other conventional materials. In the context of the specific paper, a combined solar thermal system used for the preparation of domestic hot water (DHW) and space heating (Solar Combi System) with two different types of storage is studied, for two Greek cities. The aim is to find out which is the most efficient way of storing energy with respect to the autonomy of the system, for a solar combi system. This is being achieved by determining the comparative autonomy of PCM and water storage system for various climates. It was proven that using PCM is advantageous, as it can extend the autonomy duration of the solar system for 2 to 8 hours, depending on the season and the climatic conditions. However, it was also seen that in solar combi systems used throughout the whole year, PCM are inefficient during summer period.     

Channel formation and visualization of melting and crystallization behaviors in direct-contact latent heat storage systems

Thermal storage systems are an essential component for increasing the share of renewable energies in residential heating and for the valorization of waste heat. A key challenge for the widespread application of thermal storage systems is their limited power-to-capacity ratio. One potential solution for this challenge is represented by direct-contact latent heat storage systems, in which a phase change material (PCM) is in direct contact with an immiscible heat transfer fluid (HTF). To demonstrate the applicability of the direct-contact concept for domestic hot water production, a PCM with a phase change temperature of 59°C is chosen. To enable cost-efficient implementation of the storage system, a eutectic mixture of two salt hydrates, magnesium chloride hexahydrate and magnesium nitrate hexahydrate, is chosen as the PCM. One key aspect for the direct-contact concept is that, during discharge, the HTF channels in the PCM do not become clogged during the solidification of the PCM. In this study, the formation and topology of the channels in direct-contact systems under an optimized flow condition are investigated via visual observation and X-ray computed tomography. The elucidation of the channel structure provides information on the melting and crystallization behaviors of the PCM, which are shown schematically.     

A review of research and development work on solar dryers with heat storage

Drying of agricultural food products is one of the most attractive and cost-effective applications of solar energy. The solar dryer is less reliable due to the intermittent nature of solar energy. This shortcoming can be overcome to some extent by storing solar energy. Information on sensible and latent heat storage materials and systems is spread widely in the literature. In this paper, we try to gather information about the previous and current research works in the field of thermal energy storage technology for solar air heater and dryer. The relative studies are classified on the basis of the type of storage material used in solar dryers, i.e. phase change material (PCM), rock, water, etc. Several designs of solar dryers with different heat storage materials were proposed by researchers. Recent studies focused on PCMs such as Paraffin and salt hydrate, due to their high heat storage capacity per unit volume.     

Performance analysis of a latent heat storage system with phase change material for new designed solar collectors in greenhouse heating

The continuous increase in the level of greenhouse gas emissions and the rise in fuel prices are the main driving forces behind the efforts for more effectively utilize various sources of renewable energy. In many parts of the world, direct solar radiation is considered to be one of the most prospective sources of energy. In this study, the thermal performance of a phase change thermal storage unit is analyzed and discussed. The storage unit is a component of ten pieced solar air collectors heating system being developed for space heating of a greenhouse and charging of PCM. CaCl₂6H₂O was used as PCM in thermal energy storage with a melting temperature of 29 °C. Hot air delivered by ten pieced solar air collector is passed through the PCM to charge the storage unit. The stored heat is utilized to heat ambient air before being admitted to a greenhouse. This study is based on experimental results of the PCM employed to analyze the transient thermal behavior of the storage unit during the charge and discharge periods. The proposed size of collectors integrated PCM provided about 18–23% of total daily thermal energy requirements of the greenhouse for 3–4 h, in comparison with the conventional heating device.     

Numerical simulation of a multi-layer latent heat thermal energy storage system

A computational model for the prediction of the thermal behaviour of a compact multi-layer latent heat storage unit is presented. The model is based on the conservation equations of energy for the phase change material (PCM) and the heat transfer fluid (HTF). Electrical heat sources embedded inside the PCM are used for heat storage (melting) while the flow of an HTF is employed for heat recovery (solidification). Parametric studies are performed to assess the effect of various design parameters and operating conditions on the thermal behaviour of the unit. Results indicate that the average output heat load during the recovery period is strongly dependent on the minimum operating temperature, on the thermal diffusivity of the liquid phase, on the thickness of the PCM layer and on the HTF inlet mass flowrate and temperature. It is, on the other hand, nearly independent of the wall thermal diffusivity and thickness and of the maximum operating temperature. Correlations are proposed for the total energy stored and the output heat load as a function of the design parameters and the operating conditions. © 1998 John Wiley & Sons, Ltd.     

Novel inorganic binary mixture for low‐temperature heat storage applications

In this study, an inorganic mixture based on bischofite (industrial by‐product) was developed and characterized for its application as a phase change material for low‐temperature thermal energy storage. The most appropriate composition was established as 40 wt% bischofite and 60 wt% Mg(NO₃)₂ · 6H₂O. Thermophysical properties were defined and compared with those of the mixture with synthetic MgCl₂ · 6H₂O. The heat of fusion and melting temperature were measured as 62.0°C and 132.5 kJ kg^?1 for the mixture with MgCl₂ · 6H₂O and 58.2°C and 116.9 kJ kg^?1 for the mixture with bischofite. The specific heat capacity values, cycling, and thermal stability for both mixtures were also determined. For the mixture with MgCl₂ · 6H₂O, the densities of the solid and liquid states were 1517 kg m^?3 (ambient temperature) and 1515 kg m^?3 (at 60‐70°C), respectively. For the mixture with bischofite, the densities of the solid and liquid states were 1525 kg m^?3 (ambient temperature) and 1535 kg m^?3 (at 60‐70°C), respectively. Both mixtures show supercooling of about 23.4 and 34.1°C for the mixture with bischofite and MgCl₂ · 6H₂O, respectively. In addition, it was shown that supercooling may be reduced by increasing the quantity of material tested. Thereby, it was established that an inorganic mixture based on bischofite is a promising PCM for low‐temperature thermal energy storage applications.     

Comparison of energy and exergy efficiencies of an underground solar thermal storage system

In this experimental study, solar energy was stored daily using the volcanic material with the sensible heat technique. The external heat collection unit consisted of 27 m² of south‐facing solar air collectors mounted at a 55° tilt angle. The dimensions of the packed‐bed heat storage unit were 6 × 2 × 0.6 m deep. The packed‐bed heat storage unit was built under the soil. The heat storage unit was filled with 6480 kg of volcanic material. Energy and exergy analyses were applied in order to evaluate the system efficiency. During the charging periods, the average daily rates of thermal energy and exergy stored in the heat storage unit were 1242 and 36.33 W, respectively. Since the rate of exergy depends on the temperature of the heat transfer fluid and surrounding, the rate of exergy increased as the difference between the inlet and outlet temperatures of the heat transfer fluid increased during the charging periods. It was found that the average daily net energy and exergy efficiencies in the charging periods were 39.7 and 2.03%, respectively. The average daily net energy efficiency of the heat storage system remained nearly constant during the charging periods. The maximum energy and exergy efficiencies of the heat storage system were 52.9 and 4.9%, respectively. Copyright © 2004 John Wiley & Sons, Ltd.     

固-固相变蓄热材料在太阳能高温空气集热系统中的应用研究

为利用太阳能获得稳定持续的高温空气工质,除了有效集热外,还需要解决因太阳辐射强度变化导致输出工质温度波动的问题。在性能优良的太阳能集热系统中采用蓄热技术是解决此问题的有效途径。根据给定的设计目标,研究将固-固相变蓄热材料季戊四醇应用到太阳能集热蓄热一体化的实验装置中。实验结果表明:按集热蓄热一体化思路设计的实验装置,集热单元能够输出最高温度超过220℃的高温空气,蓄热单元能够将高温空气的温度稳定在蓄热材料的相变温度附近。并且随着蓄热管级数的增加,空气出口温度稳定的时间就越长,为利用太阳能获得稳定持续的高温热媒工质奠定了基础。     

Thermal Performance of a Phase Change Material‐Based Latent Heat Thermal Storage Unit

An experimental analysis is presented to establish the thermal performance of a latent heat thermal storage (LHTS) unit. Paraffin is used as the phase change material (PCM) on the shell side of the shell and tube‐type LHTS unit while water is used as the heat transfer fluid (HTF) flowing through the inner tube. The fluid inlet temperature and the mass flow rate of HTF are varied and the temperature distribution of paraffin in the shell side is measured along the radial and axial direction during melting and solidification process. The total melting time is established for different mass flow rates and fluid inlet temperature of HTF. The motion of the solid–liquid interface of the PCM with time along axial and radial direction of the test unit is critically evaluated. The experimental results indicate that the melting front moves from top to bottom along the axial direction while the solidification front moves only in the radial direction. The total melting time of PCM increases as the mass flow rate and inlet temperature of HTF decreases. A correlation is proposed for the dimensionless melting time in terms of Reynolds number and Stefan number of HTF. © 2013 Wiley Periodicals, Inc. Heat Trans Asian Res; Published online in Wiley Online Library ( wileyonlinelibrary.com/journal/htj ). DOI 10.1002/htj.21120     

Analysis of solidification in a finite PCM storage with internal fins by employing heat balance integral method

Here, a simplified analytical model has been proposed to predict solid fraction, solid–liquid interface, solidification time, and temperature distribution during solidification of phase change material (PCM) in a two‐dimensional latent heat thermal energy storage system (LHTES) with horizontal internal plate fins. Host of boundary conditions such as imposed constant heat flux, end‐wall temperature, and convective air environment on the vertical walls are considered for the analysis. Heat balance integral method was used to obtain the solution. Present model yields closed‐form solution for temperature variation and solid fraction as a function of various modeling parameters. Also, solidification time of PCM, which is useful in optimum design of PCM‐based thermal energy storages, has been evaluated during the analysis. The solidification time was found to be reduced by 93% by reducing the aspect ratio from 8 to 0.125 for constant heat flux boundary condition. While, for constant wall temperature boundary condition, the solidification time reduces by 99% by changing the aspect ratio from 5 to 0.05. In case of convective air boundary surrounding, the solidification time is found to reduce by 88% by reducing the aspect ratio from 8 to 0.125. Based on the analytical solution, correlations have been proposed to predict solidification time in terms of aspect ratio and end‐wall boundary condition.