Multiple charging of ultrafine particles in a corona charger

The charge distribution on ultrafine aerosol particles in the size range below 35 nm has been measured using a corona-based unipolar charger, in which ion generation and aerosol charging take place simultaneously in the region around a sharp-point discharge electrode. The mean number of charges per particle predicted by Fuchs’ diffusion charging theory is in relatively good agreement with the experimental results, and this implies that diffusion charging is the predominant mechanism in spite that the electric field in the charging region is very high. Since a steady state is unattainable in unipolar charging, the charge distribution depends on the geometry and operating conditions of each particular charger. When the present device operates under the conditions (nt-product) which yield the maximum charging efficiency, double charge appears on particles with diameter as small as 15 nm. At larger values of nt, 32 nm particles can acquire up to five charges. The critical particle diameter above which multiple charging occurs is about four times smaller than for bipolar radioactive chargers. In order to use corona charging in aerosol particle size measurement by electrical methods, the required mobility data inversion is thus straightforward for particle diameter below about 15 nm, but becomes quite complex for larger sizes.     

Unipolar Charging of Fine and Ultra-Fine Particles Using Carbon Fiber Ionizers

A simple and novel unipolar charger using carbon fiber ionizers was developed to effectively charge fine and ultra-fine aerosol particles without the generation of ozone. The particle penetration in the charger was investigated for non-charged, neutralized, and singly charged particles in the size range of 20–200 nm. Particle loss and the intrinsic, exit and extrinsic charging efficiencies of fine and ultra-fine particles were also investigated for non-charged particles at different applied voltages to the charger. Particle penetrations in the charger were nearly 100% for particles larger than 20 nm, irrespective of the initial particle charging state. Particle losses in the charger could be decreased by decreasing the applied voltage to the charger from 4.0 kV to 2.3 kV. The intrinsic charging efficiencies were proportionally increased with the applied voltage, whereas the exit charging efficiencies were almost independent of the applied voltage. Therefore, the extrinsic charging efficiency of the charger becomes higher for the lower applied voltage (2.3 kV), at which about 60% of 20 nm particles were charged. Little (less than 4 ppb) to no ozone was generated under all operation conditions. It can be concluded that the newly developed unipolar charger using carbon fiber ionizers can charge fine and ultra-fine particles at least as effectively as currently available unipolar chargers, but with the major advantage of negligible ozone generation, a highly desirable feature if the charged particles are to be used for chemical or biological analysis.     

Maximizing the singly charged fraction of sub-micrometer particles using a unipolar charger

Particle charging via the mixing of aerosols with unipolar ions typically results in multiple charges on particles. Particle classification and sizing, based on the electrical mobility, ideally requires all the particles being singly charged to the performance enhancement. In this study, we explored the feasibility of maximizing the singly charged fraction of particles via the control of the N_it product in a unipolar charger. The feasibility was first investigated by modeling unipolar diffusion charging. It was found that the singly charged fraction of monodisperse particles could be maximized by the control of the N_it product. A corona-based unipolar charger was also constructed to study the maximization of the singly charged fraction of monodisperse particles. It was found that a wider range of ion concentration in the charging zone could be obtained by the variation of ion-driving voltage compared to that by changing the corona-discharge current. The maximum singly charged fraction of monodisperse particles in various sizes was characterized when the charger was operated at the flow rates of 1.5 and 3.0 lpm. It was evidenced that the current charger could be conditioned to achieve a higher singly charged fraction of particles than that by bipolar chargers in the particle size range of 20–200?nm, particularly in the ultrafine particle size range. The control of N_it product in the charging zone of a unipolar charger offers a simple and effective means to enhance the singly charged fraction of particles in a given size range.

Copyright © 2019 American Association for Aerosol Research     

A novel bipolar charger for submicron aerosol particles using carbon fiber ionizers

A simple and novel bipolar charging device using carbon fiber ionizers was developed to neutralize submicron aerosol particles without the generation of ozone. The ion currents of the positive and negative ions generated by carbon fiber ionizers were so chosen as to optimize particle neutralization. The particle penetration, charging probability and charge distribution resulting from the charger were investigated and compared to those from a Kr-85 radioactive neutralizer for the particles in the size range of 20–120 nm. Size distributions for various laboratory-generated aerosols (sodium chloride, ammonium nitrate, ammonium sulfate and glutaric acid) neutralized by the charger were also investigated and compared to those obtained without neutralization. Particle penetration in the charger was over 90% for particles larger than 20 nm. Charging probability and charge distribution for the charger were in good agreement with those from Kr-85 neutralizer and with theoretical estimations. Size distributions observed for the charger and Kr-85 neutralizer were also in good agreement for particles of different concentrations and various chemical compositions. The newly developed bipolar carbon fiber charger can neutralize submicron particles, at least as effectively as currently available radioactive neutralizers and with negligible ozone generation which is its major advantage.     

Estimating aerosol particle charging parameters using a Bayesian inversion technique

A Bayesian inversion routine is described in which data from tandem differential mobility analysis (TDMA) can be used to determine fundamental parameters for charging models as a function of particle size. The measurement and inversion techniques were verified using simulated data for particles in the 50–500 nm range undergoing unipolar diffusion charging as described by Fuchs’ limiting sphere theory, for which the fundamental charging parameter is the product of the unipolar ion concentration and residence time within the charger, the so-called nt product. Under conditions where the average particle charge is greater than one unit charge, the inversion routine is precisely and accurately able to determine the nt value. The inversion routine breaks down, however, when the average number of charges per particle is well below unity, i.e. for low nt values or for small particle sizes. Incorporation of charging efficiency data in addition to TDMA data can allow for use of the inversion routine when the average number of charges per particle is low. With its limitations known, the inversion routine was applied to determine the nt value for the unipolar charger used in the TSI electrical aerosol detector (EAD), model 3070A, for particles in the 50–200 nm size range. The effective nt value within the EAD charger decreased with decreasing particle size, implying that charged particle losses occur within the EAD charger. The described inversion routine is unique in its ability to determine size dependent charge model parameters, and can be utilized with any given charging model. It is expected that this technique will be of use in advancing the understanding of aerosol particle charging models and in future design of unipolar chargers.     

Characteristics of an electrostatic precipitator for submicron particles using non-metallic electrodes and collection plates

We have developed a novel ESP that uses an anticorrosive carbon brush precharger and plastic collection plates into which metallic films are inserted. The collection efficiency of the ESP was measured using ultrafine KCl particles by varying the applied voltages, the number of channels in the charger, the gap between the collection plates, and the air flow rates. Tests of loading and cleaning on the collection plates were also conducted using JIS class # 8 dusts and KCl particles.The experimental results showed that the precharger (400×400×800 mm³) generated a lot of unipolar ions whilst producing negligible concentrations of ozone (<5 ppb), and that when the ESP was operated with 16 channels of ionizers and a 10 mm gap between the collection plates (400×400×185 mm³), it removed more than 95% of the ultrafine particles with a power consumption of only 5 W and a pressure drop of 5 Pa per 1200 m³/h at 2 m/s. It was also shown that by increasing the applied voltage and the number of channels in the charger, and by decreasing the gap between the collection plates, an improvement in the collection efficiency of the ESP could be achieved for a scale-up. It was also found that the collection efficiency for the ultrafine particles fell from approximately 95% to 50% after dust loading with 100 mg/m³ of the JIS dusts for 2 h, but then recovered perfectly to the efficiency of the initial state after the collection plates were sprayed with water at 25 L/min for 4 min.     

Design and performance test of a multi-channel diffusion charger for real-time measurements of submicron aerosol particles having a unimodal log-normal size distribution

It is important to develop a simple and fast method for measuring the sizes of submicron particles in both laboratories and fields. In our previous studies, Park, An, and Hwang [(2007). Development and performance test of a unipolar diffusion charger for real-time measurements of submicron aerosol particles having a log-normal size distribution. Journal of Aerosol Science, 38, 420–430] and Park, Kim, An, and Hwang [(2007). Real-time measurement of submicron aerosol particles having a log-normal size distribution by simultaneously using unipolar diffusion charger and unipolar field charger. Journal of Aerosol Science, 38, 1240–245], we introduced methodologies that our lab made unipolar charger could lead to detection times of under 5 s in conjunction with an electrometer and a condensation particle counter (CPC), and under 3 s with two electrometers.However, both methodologies require an appropriate assumption of the geometric standard deviation of particle sizes. In this paper, we introduce a methodology for determining the geometric standard deviation of particle sizes as well as the geometric mean diameter and the total number concentration of particles. For this purpose, a diffusion charger that consisted of discharge zone, mixing and charging zone, and three flow channels for obtaining three different residence times and average charges of particles in the channels, was designed and tested. For determining the average particle charge, various methods including theoretical calculations and the tandem differential mobility analyzer (TDMA) method were used. The results obtained from the different methods agreed well with each other. To compare the size distribution with the data that were measured through a scanning mobility particle sizer (SMPS), sodium chloride (NaCl) particles were used. The estimated results by using a data inversion algorithm were less than those measured by SMPS by around 22% for the total number concentration and 10% for both the geometric mean diameter and the geometric standard deviation. Furthermore, the detection time was under 3 s.     

Improvement of the Nanoparticle Charging Efficiency of a Single-Wire Corona Unipolar Charger by Using Radial Sheath Airflow: Numerical Study

A single-wire corona unipolar charger with radial sheath air was proposed to enhance the nanoparticle charging efficiency. The charger consists of an insulated Teflon tube (inner diameter = 6.35 mm) with a 6 mm-long grounded porous metal tube placed at its center from which radial sheath air is introduced, and a discharge gold wire of 50 μm in the outer diameter and 6 mm in the effective length. The performance of the charger was evaluated and optimized numerically. The effect of the position of the sheath air opening on reducing charged particle loss was found to be important and two designs were studied. In design 1, both ends of the 6 mm wide sheath air opening are aligned with the ends of the 6 mm-long discharge wire, while in design 2 the sheath air opening is shifted 2 mm toward the left of the leading edge of the wire. At the same operating condition, design 2 was found to have less electrostatic loss than design 1 because of its smaller deposition region for charged particles. Compared to two unipolar chargers with the highest extrinsic charging efficiency for particles smaller than 10 nm in diameter, design 2 operated at the applied voltage of +3.5 kV, aerosol flow rate of 0.5 L/min, and sheath airflow rate of 0.7 L/min has a comparable extrinsic charging efficiency of 17.2%–70.5% based on particle number for particles ranging from 2.5 to 10 nm in diameter.

Copyright 2013 American Association for Aerosol Research     

A cost-effective differential mobility analyzer (cDMA) for multiple DMA column applications

In aerosol research and applications, a differential mobility analyzer (DMA) is now considered the standard tool for sizing and classifying monodisperse particles in the sub-micrometer and nanometer size ranges. However, DMA application at the pilot or industrial production scale remains infeasible because of the low mass throughput. A simple way to scale up DMA operation is to use multiple DMA columns. The manufacture and maintenance costs of existing DMAs, however, limit such a scale-up. A cost-effective DMA column (named cDMA) has thus been developed in this work to address the above issue. To reduce its manufacturing cost, the prototype was constructed using parts requiring little machining. The cDMA column was also designed for easy maintenance and easy variation of the classification length for any application-specified size range. In this study, prototypes with two particle classification lengths, 1.75 and 4.50 cm, were constructed and their performance was experimentally evaluated at sheath-to-aerosol flowrate ratios of 5:1, 10:1, and 15:1 via the tandem DMA (TDMA) technique. It was concluded that both prototype cDMAs, operated at a sheath/aerosol flowrate ratio less than 15:1 and with a polydisperse aerosol flowrate of 1.0 lpm, achieved sizing resolution comparable to that offered by Nano-DMA. The longer cDMA had comparable transmission efficiency to that of Nano-DMA, and the shorter cDMA exceeded the performance of Nano-DMA. Hence, the cDMA with the shorter (1.75 cm) classification length is better suited for the characterization of macromolecular samples.     

Enhancement of Extrinsic Charging Efficiency of a Nanoparticle Charger with Multiple Discharging Wires

A unipolar charger with multiple discharging wires has been developed and investigated to enhance the extrinsic charging efficiency of nanoparticles by using sheath air near the wall of the charger. The applied voltage of the charger ranged from +4.0 to +10 kV, corresponding to corona current from 0.02 to 119.63 μA. Monodisperse NaCl particles of 10 ～ 50 nm and Ag particles of 2.5 ～ 10 nm in diameter were produced to test the performance of the charger with multiple discharging wires and to investigate the particle loss at different sheath flow rates, corona voltages and sheath air velocities. Results showed that the optimal efficiency in the charger was obtained at +9 kV applied voltage, 10 L/min aerosol flow rate and 20 L/min sheath air flow rate. The extrinsic charging efficiency increased from 2.86% to 86.3% in the charger as the particle diameter increasing from 2.5 to 50 nm. The TDMA (tandem-differential mobility analyzer) technique was used to investigate the charge distribution, and the charge distributions in the exit were obtained at the optimal operating condition.     

Removal of PM2.5 entering through the ventilation duct in an automobile using a carbon fiber ionizer-assisted cabin air filter

This study evaluated the charging characteristics of a carbon fiber ionizer for PM2.5 and carried out particle capture laboratory tests after an ionizer was installed upstream of the media of an electret cabin air filter. When the ion concentration per particle (N_i) of the carbon fiber charger was 10⁶ ions/cm³, the average charge numbers for each particle were 1.54, 0.88, and 0.49 at 0.6, 1.2, and 1.8 m/s of face velocity, respectively (the particle charging times, τ, were 167, 83, and 56 ms, respectively). For these face velocities, the PM2.5 removal efficiencies of the filter media were 69.3%, 65.2% and 62.2%, respectively, but increased to 80.4%, 71.2% and 65.5%, respectively, when the ionizer was turned on. The carbon fiber ionizer was then installed in front of an electret cabin filter in the air conditioning system of an automobile, after which field tests were performed at a roadside area. For the same N_iτ used in the lab-scale tests, the effects of the carbon fiber ionizer on increasing PM2.5 %Reduction were mild as 9.4%, 4.0%, and 2.8% when the flow rates were at the second, fourth, and sixth levels, respectively (the face velocities were 0.6, 1.2, and 1.8 m/s, respectively). The PM2.5 %Reduction can be substantially increased by 20–21%, for a higher value of N_iτ (=1.0×10⁸ ions s/cm³), which is realized by increasing the power consumption of the carbon fiber ionizer.     

Development of mini-cyclones as the size-selective inlet of miniature particle detectors

The recent development of miniature particle detectors stems from the demanding need to monitor/measure particles, especially nanoparticles, at the personal level for epidemiological studies or studies investigating the interaction among genes and environmental factors, including particulates. Light scattering and electrical mobility techniques have been implemented in these mini-devices for monitoring submicron particles. The presence of large particles in the sampling stream, however, affects the performance of these mini-detectors. Prototype mini-cyclones were thus developed as a size selective inlet for mini-particle detectors. In this study two “quarter-sized” mini-cyclones were designed to remove particles larger than 1.0 and 0.3 μm at a flow rate of 0.3 lpm, and their performance was experimentally evaluated. The performance of prototypes was also compared with that of existing personal sampling cyclones. Further, empirical models to estimate the performance of the prototype mini-cyclones (i.e., the 50% cutoff particle size and pressure drop) were also established. The developed linear regression model can thus serve as the tool for the future design of mini-cyclones with the similar size and configuration.     

Study of a Nanoparticle Charger Containing Multiple Discharging Wires in a Tube

Abstract

A unipolar charger containing multiple discharging wires in a tube (inner diameter: 50 mm) was developed and tested in order to increase the aerosol flow rate and the charging efficiency of nanoparticles. Four gold wires of 25 µm in diameter and 15 mm in length were used as the discharging electrodes to generate positive ions (N_i) from 2.72 × 10⁸ ions/cc to 3.87 × 10⁹ ions/cc in concentration at the discharging voltage of + 4.0 ～ + 10 KV. Monodisperse NaCl particles of 10 ～ 50 nm in diameter were used to test the charging efficiency and the particle loss of charged particles with different aerosol flow rates, corona voltages and sheath flow rates. The sheath air near the tube wall was found to increase the extrinsic charging efficiency, and the highest efficiency was obtained at + 6.0 KV discharging voltage, 10 L/min aerosol flow rate and 9 L/min sheath flow rate. The extrinsic charging efficiency increased from 10.6% to 74.2% when the particle diameter was increased from 10 to 50 nm. The TDMA (tandem differential mobility analyzer) method was used to determine the charge distribution and the mean charge per particle and it was found that the Fuchs charging theory corrected for the extrinsic charging efficiency matched with the experimental data very well.     

Charge neutralization of submicron aerosols using surface-discharge microplasma

In this study we investigated the charging characteristics of a novel aerosol neutralizer (Surface-discharge Microplasma Aerosol Charger; SMAC) based on the dielectric barrier discharging. The surface discharge was induced by supplying positive and negative DC pulses with a pair of micro-structured electrodes. We confirmed the occurrence of the surface discharge by measuring the microdischarge current, and evaluated the charging performance of the SMAC as a particle neutralizer by measuring the penetration efficiency, neutralizing probability, and charge distribution for particles in the size range of 10–200 nm. The SMAC was found to obtain a particle penetration exceeding 90% for the whole particle size range. The neutral fraction obtained by the SMAC showed good agreement with a bipolar diffusion charging theory and the fraction obtained by an ²⁴¹Am radioactive source when the SMAC was optimized for aerosol neutralization with the offset voltage control. The charge distributions of negatively and positively charged particles by the SMAC and the ²⁴¹Am neutralizer were in good agreement also. The charge balance of positive and negative particles obtained by the SMAC was effectively controlled by adjusting the offset voltage on each electrode. This is the first study to demonstrate the successful use of dielectric barrier surface discharge to bring particles of 10–200 nm to an equilibrium charging state in a controllable manner.     

Unipolar Charging of Nanosized Aerosol Particles Using Soft X-ray Photoionization

A unipolar charging device based on a soft X-ray (<9.5 keV) photoionization was developed to investigate the charging efficiency of aerosol nanoparticles. Unipolar charging using a 241 Am charger was also evaluated as a comparison with the characteristics obtained by X-ray charging. The production rate and the concentration of ions generated by the X-ray and 241 Am unipolar chargers were estimated from ion current measurements. Theoretical calculations by the unipolar diffusion charging theory were also carried out and the calculated data were compared with the experimental results. For acquiring a high number of standard nanoparticles, the classification of monodisperse nanoparticles from polydisperse aerosol particles using the X-ray unipolar charger and a differential mobility analyzer (DMA) was also evaluated. The ion production rate of the X-ray unipolar charger was at least 5.5 times higher than that of the 241 Am unipolar charger and the ion concentration was about three times higher. Therefore, the X-ray unipolar charger showed a higher capability for charging aerosol particles of 10-40 nm size in diameter than the 241 Am charger. The charging state of particles produced by the X-ray unipolar charger was in good agreement with theoretical calculations. The X-ray unipolar charger developed herein has potential for use in charging a high number concentration of nanoparticles for use in nanotechnology investigations.     

The effect of dielectric constant of materials on unipolar diffusion charging of nanoparticles

We investigated the dependence of unipolar diffusion charging of nanoparticles on the dielectric constant of the particle material experimentally. The examined nanoparticles (10–200 nm) cover a wide range of dielectric constant but have almost the same spherical or compact morphology. Measurements of both intrinsic charged fraction and mean charge per particle show very small differences among different materials. The level of the small difference is consistent with the estimation by Fuchs’ [(1963). On the stationary charge distribution on aerosol particles in bipolar ionic atmosphere. Geofisica Pura e Applicata, 56, 185–193] theory.     

Charge distributions of aerosol dioctyl sebacate particles charged in a dielectric barrier discharger

The collection efficiencies of submicron aerosol particles using a two-stage, dielectric barrier discharge (DBD) type electrostatic precipitator have been reported previously [Byeon et al. (2006). Collection of submicron particles by an electrostatic precipitator using a dielectric barrier discharge. Journal of Aerosol Science, 37, 1618–1628]. In this paper, the charge distributions of aerosol dioctyl sebacate (DOS) particles, which had a mobility equivalent diameter of 118, 175, and 241 nm and were charged in a DBD charger, were examined using a tandem differential mobility analyzer (TDMA) system at applied voltages of 9–11 kV and frequencies of 60–120 Hz. The mean number of elementary charges for positively or negatively charged particles increased slightly with increasing applied voltage or frequency. However, the number of elementary charges increased significantly with increasing particle size. At any applied voltage and frequency, the charge distributions of these particles of these sizes indicated asymmetric bipolar charging. The positive-to-negative charge ratios were 10.4, 4.7, and 3.0 for particle sizes of 118, 175, and 241 nm, respectively, at a DBD voltage and frequency was 9 kV and 60 Hz, respectively. Fluorometric analysis showed that average positive-to-negative charge ratios were 11.5, 4.9, and 3.7 for particle sizes of 118, 175, and 241 nm, which agrees well with the TDMA results. Further fluorometric analyses with larger particles (514 and 710 nm) and higher frequencies (1 and 2 kHz) showed that the positive-to-negative charge ratio reached almost unity with increasing particle size or frequency.