The effects of spray and blast-chilling on carcass shrinkage and pork muscle quality

Combinations of blast- and spray-chilling of pork carcasses were compared to spray-chilling at conventional chilling temperatures with regard to carcass shrinkage during chilling and pork muscle quality. In experiment 1, pork sides were spray-chilled at 1°C for the first 10 h (40 spray cycles of 60-s duration every 15 min) of cooling or blast-chilled at −20°C for 1, 2 or 3 h followed by spray-chilling for 9, 8 or 7 h duration, respectively. All pork sides were then chilled to 24 h post mortem at 1°C. Experiment 2 followed the same procedures as experiment 1, except that −40°C was used as the blast-chill temperature.

Carcass shrinkage was similar for all treatments in experiment 1 at 24 h ranging from 0·5–0·7 g 100 g⁻¹. Blast/spray-chilling increased the rate of chilling and reduced the rate of post-mortem pH decline in two muscles (longissimus thoracis, LT and semimembranosus, SM) compared to the combined conventional/spray-chill treatment. Carcasses that were blast-chilled for 3 h had LT muscles that were darker with a higher protein solubility, less drip loss, shorter lengths and higher shear values compared to those from carcasses in the conventional/spray-chill treatment. In experiment 2, carcasses blast-chilled for 3 h at −40°C recorded a weight gain at 24 h of 0·4 g 100 g⁻¹, compared to a weight loss in all other treatments (0·2–0·4 g 100 g⁻¹). Muscle colour was darker in both the LT and SM of carcasses blast-chilled for 3 h at −40°C compared to carcasses from the conventional/spray-chill treatment, but most other measurements of muscle quality showed an inconsistent response to chilling treatment.     

Evaluation of lean meat quality in pigs using two electronic probes

The Danish Fat-O-Meater grading probe (FOM) and the Fibre Optic Probe (FOP) developed at IFR, Bristol, were evaluated for their potential ability to predict lean meat quality in a sample of 76 pig carcasses showing a wide range of quality in the M. longissimus dorsi. When probings were made after chilling at about 20 h post mortem the correlations between probe value (FOP_u and FOM_u) and reflectance (EEL value), drip loss during storage and subjective assessment score for colour-structure were high (FOP_u and reflectance, r = 0·89; drip loss, r = 0·78; subjective assessment, r = 0·90. FOM_u and reflectance, r = 0·88; drip loss, r = 0·73; subjective assessment r = 0·81). Nevertheless, probe values could not be used to unambiguously group samples into normal, pale, soft, exudative (PSE) or dark, firm, dry (DFD) classes. Correlations between probe values at 45 min post mortem and measures of ultimate meat quality were much lower. Neither probe could potentially differentiate between normal and DFD meat at this time and differentiation between normal and PSE meat was also poorer.     

The influence of high post-mortem temperature and differing ultimate pH on the course of rigor and ageing in pig Longissimus dorsi muscle

This study was performed in order to assess the effect of temperature and differing ultimate pH (pH_u, 24 h post mortem) on the development of rigor mortis in pig Longissimus dorsi muscle. The rigor development (isometric tension and shortening) was measured continuously during the first 24 h post mortem, using an apparatus wherein muscle strips were held at constant temperatures of 12 or 35°C. pH_u was manipulated by adrenaline injections preslaughter.

The rates of pH fall, adenosine triphosphate (ATP) and creatine phosphate (CP) breakdown were markedly increased at 35°C compared to 12°C. For both temperatures, no delay phase was observed with regard to the development of shortening. Rigor resulted in higher maximum isometric tension and shortening and in shorter time needed to reach maximum values at 35°C than at 12°C. The results are discussed in connection with pH, ATP and CP data. The extent of ageing from 2 to 4 days post mortem, estimated through myofibrillar length determinations, was higher for 12°C than for 35°C.

pH_u affected significantly most of the traits under study, but its effect depended in some cases upon the rigor temperature. At 12°C, the traits related to the kinetics of rigor development were significantly affected by pH_u, but this was not the case at 35°C. Maximum isometric tension was significantly related to pH_u at 35°C (r = 0·86, P < 0·001), but such a relationship was not found at 12°C. Myofibrillar lengths were significantly affected by pH_u, but in an opposite manner from one temperature to another. A positive relationship was found at 12°C and a negative one at 35°C.

These results illustrate the importance of the interaction between the extent of pH fall and temperature with regard to post-mortem changes in pig muscle.     

Comparison between two statistical models for prediction of turkey breast meat colour

The aims of the present study were: (1) to determine the relevant objective measurements which could express visual assessment of turkey meat colour; and (2) to use these variables for the early prediction of the colour development of turkey breast meat.

The colour of the meat was assessed subjectively by an expert at a processing plant at 24 hr post mortem, using a four-category scale (score a: light-pale meat, score b: light pink meat or normal meat, score c: dark meat, score d: very dark meat).

Objective measurements included meat pH, temperature, dielectric loss factor, pigment concentration, L^* (lightness), a^* (redness) and b^* (yellowness) colour coordinates determined at different times post mortem.

Colour coordinates and pH were chosen as relevant variables when measured at 1 and 4 hr post mortem and were used in prediction models. Linear analysis (canonical discriminant analysis) showed that the efficiency of prediction was 15%. A non-linear analysis (neural network) gave better prediction; the colour of the meat being correctly predicted for 70% of the muscles.     

The effect of chilling, electrical stimulation and conditioning on pork eating quality

The effect of three different post-slaughter treatments and subsequent conditioning times on the eating quality of pork was studied, using a total of 72 pigs (80–90 kg live wt). The treatments were: (A) holding in air at > 10°C for 3 h, followed by chilling in air at 1°C; (B) chilling in air at 1°C; (C) high voltage electrical stimulation (ES) at 20 min post-slaughter, followed by Treatment B. The quality attributes were measured in M. longissimus thoracis et lumborum (LTL) and in M. semimembranosus (Sm).

There was little difference in cooling rate between the three treatments; the major effect on quality came from the use of ES in Treatment C. ES reduced pH at 45 min by approximately 0·3 units, and achieved pH values at 3 h post-slaughter of 5·64 (LTL) and 5·87 (Sm) but did not produce PSE meat. Drip losses were generally low, but were slightly higher with Treatment C. By all three instrumental texture parameters, LTL from Treatment C was significantly more tender than from A and B at 4, 7 and 12 days post-slaughter, suggesting that either some cold toughening with A and B was overcome by ES in treatment C or that ES had some other beneficial action. Conditioning at 1°C improved the tenderness of LTL from 4 to 7 days and further to 12 days. Taste panelling of loin chops and Sm roasts confirmed that Treatment C gave significantly more tender meat than A and B, and that ageing from 4 to 7 days and further to 12 days significantly improved tenderness. High voltage electrical stimulation at 20 min post-slaughter followed by cooling in air at 1°C (Treatment C) produced loin muscle which was more tender at 4 days than at 12 days with the other treatments.     

Peptides in rainbow trout (Oncorhynchus mykiss) muscle subjected to ice storage and cooking

Although proteolysis during post mortem storage is an important factor affecting fish texture, little is known about degradation end-products. This study was performed to investigate the occurrence of low molecular weight peptides (<5 kDa) in post mortem rainbow trout muscle, during ice storage, and to evaluate their stability during cooking. It combined quantitative (amino acid analysis) and qualitative approaches (mass spectrometry). The results showed that muscle of trout was poor in peptides. These were mainly anserine and glutathione. Their concentration was almost unaffected by the seven days of ice storage and vacuum cooking for 5 min at 70 °C. MS analysis revealed a limited but highly reproducible appearance of small peptides in trout muscle during the ice storage and after cooking. The compounds detected by MS analysis remain to be characterised.     

Impact of salt, phosphate and temperature on the effect of a transglutaminase (F XIIIa) on the texture of restructured meat

The effect of the transglutaminase F XIIIa on texture parameters was analysed in meat model systems simulating a restructured meat product. Porcine M. longissimus dorsi at normal ultimate pH was obtained 2 days post mortem from pigs slaughtered at approx. 100 kg liveweight. The F XIIIa product used was a recombinant protein produced by fermentation of Saccharomyces cereviciae. In raw minced meat F XIIIa increased cohesion, hardness and elasticity when a time-temperature heat treatment of 37 °C and 90 min was used during processing, while processing at 10 °C for 23 h caused only minor texture changes. Salt and phosphate addition together with F XIIIa resulted in a remarkable increase in binding properties. Thus, the texture parameters increased particularly at salt levels between 2 and 4% and a phosphate level of 0.2%. Binding of meat pieces containing 0.2% phosphate, 1% salt and F XIIIa as 0.4% active enzyme to substrate showed significant effect on the tensile strength compared to the samples without F XIIIa, however, color deterioration of the product was observed when adding F XIIIa.     

The relationship of muscle fibre size to tenderness of beef

Steaks were removed from loins of beef carcasses at 1, 3, 6 or 14 days post mortem for fragmentation index (MFI), Warner-Bratzler Shear Force (SF) and sensory panel tenderness evaluation. Also, after 1 day of storage, samples were removed for histological observations. Greatest improvement in tenderness, SF and MFI occurred within the first 6 days of storage. Sensory panel tenderness was correlated (P < 0·01) with SF and MFI. Average muscle fibre size was correlated (P < 0·01) with tenderness and SF at days 1 and 3, but not at days 6 and 14. Evidently, muscle fibre size is important to tenderness prior to post-mortem storage of meat and proteolysis, but becomes less of a factor in tenderness after 6 days of storage.     

Improving pork quality by electricalstimulation or pelvic suspension ofcarcasses

This investigation compared the separate and combined effects on meat quality of electrical stimulation (ES) and pelvic suspension of pig carcasses chilled rapidly or conventionally. Sides from 80 pigs, 80–90 kg live weight, were allocated to one of four treatments followed by either conventional chilling (1°C for 24 h) or rapid chilling (-20°C for 2–3 h, before 1°C until 24 h post-slaughter). The four treatments were: Achilles suspended, with and without high voltage ES, and pelvic suspended, with and without ES.

The quality attributes: pH, colour and opacity, drip loss, instrumental and sensory texture were measured in M. longissimus thoracis et lumborum, at 10 days post-slaughter. Rapid chilling reduced the evaporative weight loss by 0·5% There were no significant effects of treatment on colour or opacity, although ES samples were slightly paler. Drip loss was also slightly greater with ES, particularly when combined with pelvic suspension, but in no case was the meat classified as PSE. Instrumental measurements of 'texture showed improved tenderness from both ES and pelvic suspension, even after 10 days ageing. The improvement was less pronounced when ES and pelvic suspension were combined Taste panelling confirmed that samples treated by ES or pelvic suspension, separately or combined, were significantly more tender than samples from non-ES, Achilles hung sides. ES and pelvic suspension were equally effective in improving the tenderness of pork loin. Pelvic suspension did not suffer the disadvantage of increased drip loss that occurred with ES in this study.     

Changes affecting the Longissimus dorsi, Triceps brachii caput longum and Rectus femoris muscles of young Friesian bulls during meat ageing

The chemical composition and post-mortem changes during 3–14 days of ageing were studied on three muscles (Longissiums dorsi, Triceps brachii caput longum, Rectus femoris) from 13 young Friesian bulls. Chemical composition varied widely between animals (p < 0.001) and muscles (p < 0.001), and did not change during post-mortem storage. Significant changes affecting the non-protein nitrogen and soluble protein nitrogen contents were similar in all three muscles but differed from animal to animal. The increase in non-protein nitrogen can be considered as an indicator of proteolysis. Proteolysis extended to 14 days post mortem. The myofibril fragmentation index increased significantly (p < 0.001) between 3 and 7 days post mortem along the same pattern, irrespective of the muscle and animal. A ceiling was reached at around 7 days post mortem, by which time maximum breakdown of the structure had probably occurred.

No significant relationship was observed between chemical composition, changes in the soluble protein nitrogen, breakdown of structures and carcass characteristics.     

Non-destructive prediction of selected quality attributes of beef by near-infrared reflectance spectroscopy between 750 and 1098 nm

Heifers (n = 70) were slaughtered and hung conventionally in an industrial meat plant. Near infrared (NIR) spectroscopy was studied for its ability to predict selected meat quality attributes, i.e. Warner-Bratzler shear force (WBSF), sensory tenderness, texture, flavour and acceptability. Freshly cut steaks (2.5 cm thick) were taken from the longissimus dorsi (LD) muscle at 1, 2, 7 and 14 days post mortem for NIR analysis. Other samples (also 2.5 cm thick) were taken at 2, 7 and 14 days post mortem, vacuum-packaged in plastic bags and stored at −20 °C for WBSF measurement and sensory analysis. Heifers were slaughtered in two groups; between slaughterings, replacement of the spectrophotometer lamp and lamp assembly was necessitated by a bulb failure. Using principal component regression (PCR), correlation coefficients of 0.82 and 0.73 were obtained for the prediction of WBSF in sample sets 1 and 2, respectively. On merging both sample sets, this value was lowered slightly (r = 0.61). Correlation coefficients obtained for the prediction of tenderness, texture, flavour and acceptability were 0.67, 0.53, 0.51 and 0.46 respectively (set 1); 0.72, 0.71, 0.45 and 0.67 (set 2); 0.53, 0.54, 0.24 and 0.42 (combined sets).     

Alternative methods of pig chilling

Comparisons were made of the effect on cooling rate, weight loss, texture, bacterial numbers, drip and appearance of pork sides (average dead weight 75 kg) in refrigeration systems using high humidity (ice bank) or conventional chilling, both with and without a rapid pre-chill or delayed chilling, with and without a water spray. All treatments took between 15·7 and 19h post mortem to cool the deep leg of sides to 7°C. Weight loss varied between 0·95% for sides in the delay and spray treatment to 2·17% for conventional chilling. The texture of the M. longissimus dorsi of sides from the rapid pre-chill and conventional chilling treatment was significantly tougher than from the other methods, including those from the rapid pre-chill and high humidity system. Variation in texture between animals within treatments was far greater than between treatments, and could not be explained by variations in cooling and glycolytic rate. There were no significant differences (P > 0·05) in bacterial numbers, drip and appearance between treatments. The choice of chilling system can be made on the basis of weight loss and capital and running costs. The delay and spray treatment would save ￡37 800 on an annual throughout of 3 080 tonnes of pork compared with a conventional system.     

A modified hot processing strategy for beef: effects on fresh meat quality

A modified hot processing (MHP) strategy for beef carcasses using known chilling technology to maintain quality in the higher priced cuts while retaining lower value cuts for further, immediate hot processing was evaluated. Following high voltage electrical stimulation, paired sides from 36 carcasses were either conventionally processed (CP) or reduced in a manner similar to the French pan traité cut. The sides were help in a pre-chiller for 1 h prior to blast chilling at −20°C for 3 h at an air speed of 2·3 m s⁻¹, followed by chilling at 2°C for the remainder of the 24 h period. Overall, MHP of beef carcass sides had minimal effects on fresh meat quality in the longissimus thoracis et lumborum (LTL) and the semimembranosus (SM) muscles despite removing over 50% of the carcass side weight in the form of lower value cuts. Sarcomere length was significantly shorter (P ≤ 0·05) in the anterior (AL) and posterior (PL) LTL which was attributed to the removal of skeletal restraint and carcass weight. The increase in shear value in the AL, location of MHP sides although statistically significant (P ≤ 0·05) would not likely be percieved by consumers. Hence a non-traditional method of processing carcasses by treating low value and high value primal cuts separately, may be viable.     

Effect of electrical stimulation on post mortem biochemical characteristics and quality of Longissimus dorsi thoracis muscle from buffalo (Bubalus bubalis)

High voltage electrical stimulation (700 V, 1400 V peak, pulses 1 s on/1 s off, 60 Hz, 2 A) on buffalo carcasses resulted in a significantly more rapid pH fall in Longissimus dorsi thoracis muscle when compared to non stimulated controls (p < 0.01), during the first 24 h after slaughter. The IMP/ATP ratio on the same period showed a much more rapid increase for the stimulated muscles (1.07 and 1.16 at times 1 and 2.5 h post mortem vs control values of 0.77 and 0.83, respectively). Sensory and instrumental evaluation of texture of meat cooled by two distinct processes showed that tenderness at 24 h post mortem was higher in the stimulated muscles compared to non-stimulated controls, irrespective of the cooling process adopted. High voltage stimulation significantly decreases cohesiveness, increases myofibril fragmentation; and SDS polyacrylamide gel electrophoresis of the myofibrillar proteins showed a weakening of Troponin T band during 6 days of ageing in non-stimulated control muscles, whereas electrical stimulation accelerated the process of ageing over 3 days. This is the first report on acceleration of conditioning in buffalo muscle and the conditions described here have a high potential for application in meat industry for buffalo slaughter.     

Effect of cooling rate upon processing characteristics of pork meat of different glycolysis type during post mortem ageing

Rapid chilling was applied to porcine longissimus dorsi muscles at 1 h post mortem in order to observe its effect on the quality of canned products prepared from those of different pH₁ values.

The muscle from one side of each animal was removed from the carcase 50 minutes post mortem and divided into two longitudinal strips. One was chilled immediately to 13–15°C (1 h post mortem): the other after a further hour (2 h post mortem) acted as control. After the centre temperature had reached 10°C the muscles were stored in a refrigerator at 3–5°C.

Compared with the control samples (chilled at 2 h p.m.), rapid chilling from 1 h p.m. caused an improvement in the water-holding capacity and the texture of pork meat, which had higher pH₁ values and was processed at 2, 4 and 48 h p.m. There was minimum brine retention and texture score if samples—both rapidly chilled and control—were processed at 24 h p.m.

Although brine retention of PSE pork meat could not be increased even by rapid chilling, the texture of heat treated PSE pork showed an improvement during storage, which was more pronounced after ageing for 48 h, if PSE samples were chilled at 1 h p.m.     

Ultrastructural findings on the skeletal muscles of pigs following ultrarapid chilling in the initial phase of meat maturation

The purpose of this study was to show the structural alterations in the short-term frozen surface musculature of slaughtered pigs followed ultrarapid chilling methods.

In muscles with normal glycolysis the short-term freezing of the musculature following ultrarapid chilling within 3 h 45 min post mortem led to cold shortening and in some areas to considerable changes in the transverse striation. The interstitial and interfibrillar spaces revealed severe oedema. The organelles showed, almost without exception, extreme vacuolar alterations and the cell membranes appeared fragmented. The non-frozen musculature of the more slowly chilled control group revealed similar changes but of a minor or less serious nature.

In the muscle samples with accelerated glycolytic rates only minor differences were observed between the ultrarapidly chilled and the control musculature.

Final evaluation of the effect of these chilling methods can only take place after studying the influence of the ultrastructural changes on the water binding capacity and tenderness of the musculature.     

Investigation of methods to detect mechanically recovered meat in meat products - III: Microscopy

Carcasses from 36 Large White gilts, 70–80 kg live weight, were randomly allocated to three experimental groups. Pigs in the first group were electrically stimulated with low voltage during bleeding (85v, 14Hz for 64 s) and split before cooling. The left sides were rapidly chilled in air at -15°C for 75 min and then at 1°C until 24 h post-slaughter; right sides were chilled conventionally in air at 1°C for 24 h. In the second group, two different treatments were used 20 min post-slaughter: left sides were stimulated with low voltage, and right sides with high voltage (700 v, 12·5 Hz for 90 s). Both sets of sides were chilled rapidly. Carcasses from the third group were not stimulated, and sides chilled either rapidly or conventionally. Drip loss, colour and texture were measured in M. longissimus thoracis et lumborum at 3 and 10 days post-slaughter.

At 3 days post-slaughter the high voltage, treatment gave meat which was the most tender, was not pale and lost no more drip than unstimulated controls. Low voltage stimulation during bleeding gave meat which was 18% more tender than the unstimulated controls, but the improvement in tenderness was not as great as the 28% achieved with high voltage. Unexpectedly, low voltage stimulation applied 20 min after slaughter, was almost as effective in improving tenderness (by 17%) as low voltage applied during bleeding.

Tenderness improved from 3 days to 10 days in all stimulated samples, but not in unstimulated controls. The results suggest a degree of coldtoughening in the latter, even with conventional chilling, and a positive effect of electrical stimulation on tenderness, independent of its protective action against cold-shortening.     

Tenderness of pork muscles as influenced by chilling rate and altered carcass suspension

Tenderness improvements in porcine muscles (M. longissimus dorsi, LD; M. semimembranosus, SM; M. biceps femoris, BF) were evaluated in a total of 72 carcasses by using combinations of three different chilling rates (fast, delayed fast, slow) and two different suspension methods (Achilles tendon, pelvic bone).

Tenderness was improved by fast chilling in LD, SM and BF by the pelvic suspension as compared to conventional suspension in the Achilles tendon (P < 0·05). The lengthening of the sarcomeres in SM and BF as produced by pelvic suspension exceeded those found in LD, without having proportional additional effect on the tenderness. While the pelvic-induced tenderization did not change significantly by delayed fast chilling, additional tenderization in BF and SM was obtained by combining pelvic suspension with slow chilling. In conventionally suspended sides, tenderness was unaffected by delayed fast chilling—with slow chilling, however, improvements were observed in LD and SM to a similar extent as obtained by the pelvic suspension. In the LD muscle, the tenderizing effect produced by treatments was largest in muscles having pH values 45 min post stunning above 6·1 (P < 0·05).     

Identification of halothane genotypes by calcium accumulation and their meat quality using live pigs

The three halothane genotypes (NN, Nn, and nm) were identified by measuring the capacity for Ca²⁺ accumulation by sarcoplasmic reticulum in whole muscle homogenate preparations of M. longissimus dorsi with a Ca²⁺ specific electrode at 35°C. Significant differences (P < 0·001) in deterioration (%) of Ca²⁺ accumulation, 12% for NN, 35% for Nn, and 81% for nn pigs, were observed after ageing the whole muscle homogenate preparations for 24 h in ice.

Predictions of meat quality in live pigs (n = 34) based on the values for water-holding capacity, assessed as fluid (g/0·5 g wet wt LD), and pH (fluid) by using small biopsy LD samples (Cheah et al. 1993) were performed on all the halothane genotypes. The halothane genotype NN (n = 11) showed a fluid value of 0·37 ± 0·01 and a pH (fluid) value of 6·62 ± 0·03 as compared with 0·61 ± 0·02 and 5·84 ± 0·04, respectively, for the halothane genotype nn (n = 13). The Nn pigs (n = 10) showed fluid (0·49 ± 0·03) and pH (fluid) (6·19 ± 0·11) values between those values observed for the two homozygotes (NN and nn). Predictions of meat quality in live pigs from biopsy LD muscles were confirmed from assessments on post-mortem LD muscles based on pH₁ and fibre optic probe (FOP) measurements.

The extent of deterioration (%) in Ca²⁺ accumulation showed high correlations with fluid (r = −0·861) and pH (fluid) (r = −0·831) in the biopsy LD samples, and with pH₁ (r = 0·663), FOP (r = −0·812), and drip (%) loss (r = −0·777) in the post-mortem LD samples.     

The desert camel as a meat animal

Fifty-two mature, fattened male camels were used for determining live animal and carcase measurements, carcase yield and characteristics. The average slaughter weight of mature, fattened desert camels was 456 kg, while the mean empty body weight was 404·8 kg. The camel carcase dressed out as 55·8% and 63·6% of live and empty body weight, respectively.

The mean carcase composition was 56% meat,19% bone and 13·7% fat. Of the body components of the camel, the head, hide and liver represented 3·5, 8·6 and 2·0% of the empty body weight, respectively.

The correlations between heart girth and liveweight were high and positive. The depth of the camel hump was significantly highly correlated with carcase fat and the hump fat weight had a positive high correlation (r = 0·97, P < 0·001) with carcase fat.