Analysis and implementation of a high step‐up converter for fuel cell power‐generation systems

This paper presents a high step‐up converter, which utilizes a three‐winding coupled inductor and a rectified voltage‐doubler circuit to obtain high step‐up gain for fuel cells. The proposed converter functions as an active‐clamp circuit, which relieves large voltage spikes across the power switches. Thus, power switches with low‐voltage‐rated can be utilized to reduce conduction losses and circuit cost. Energy stored in leakage inductances of the coupled inductor is recycled to the output terminal, resulting in efficiency improvements. In addition, the coupled inductor in the presented converter can also have extra windings in order to achieve higher voltage gain. Finally, a prototype circuit with an input voltage of 60 V and an output voltage of 380 V is developed for a 1000 W‐rated fuel cell power‐generation system to validate its performance, and experimental waveforms and measured efficiency under different input voltages and output power level are demonstrated. Copyright © 2016 John Wiley & Sons, Ltd.     

Design of a ZVS PWM DC–DC converter for high gain applications

In this paper, a pulse width modulation DC‐DC converter with high step‐up voltage gain is proposed. The proposed converter achieves high step‐up voltage gain with appropriate duty ratio, coupled inductor, and voltage multiplier technique. The energy stored in the leakage inductor of the coupled inductor can be recycled in the proposed converter. Moreover, because both main and auxiliary switches can be turned on with zero‐voltage switching, switching loss can be reduced by soft‐switching technique. So the overall conversion efficiency is improved significantly. The theoretical steady‐state analyses and the operating principles of the proposed converter are discussed in detail for both continuous conduction mode and discontinuous conduction mode. Finally, a laboratory prototype circuit of the proposed converter is implemented to verify the performance of the proposed converter. Copyright © 2015 John Wiley & Sons, Ltd.     

A single‐switch cascaded high step‐up voltage converter with 95% maximum efficiency for renewable energy systems

This paper proposes a novel nonisolated single‐switch cascaded high step‐up converter. The converter consists of coupled inductors, a clamp circuit, and cascaded capacitors to achieve high step‐up voltage output. Only one switch is used in the proposed converter; the switch can reduce cost efficiently and simplify the control of the proposed converter. The converter also possesses an energy‐recycle mechanism for recycling the spike energy of a leakage inductor. In addition, a clamp circuit is used to reduce voltage‐stress across the switch, and a cascaded design is used to reduce voltage‐stress across diodes and output capacitor. Thus, the proposed converter can select a low‐voltage stress switch for reducing circuit loss and improving the efficiency of the converter. Finally, in this study, a 400‐W nonisolated cascaded high step‐up converter was implemented, of which the input and output voltages are 48 and 400 V, respectively. A microcontroller dsPIC30F4011 was used to control the converter and verify system effects and feasibility. The maximum efficiency of the proposed converter is 95% and the efficiency under a full load is 93%. Copyright © 2015 John Wiley & Sons, Ltd.     

Isolated high voltage‐boosting converter derived from forward converter

A novel isolated high voltage‐boosting converter, derived from the traditional forward converter, is presented in this paper. As compared with the traditional forward converter, the demagnetizing winding of the transformer in the proposed converter is used not only to demagnetize but also to improve the voltage conversion ratio. Therefore, the duty cycle is not limited, and the utilization of the transformer, also called coupled inductor, can be increased also. Furthermore, the proposed converter maintains the advantage of possessing a non‐pulsating output current, leading to a small output voltage ripple. Moreover, by applying one additional voltage‐boosting winding to the transformer, the voltage conversion ratio can be significantly improved. In addition, an active clamp circuit is employed in the proposed converter to reduce the voltage stress of the main switch, caused by the leakage inductance in the transformer, and the switches can achieve zero‐voltage switching. Finally, the analysis of operating principles, choice of the turns, turns ratio, core size, and each wire size of the coupled inductor are described in detail, and the experimental results with a prototype with 12‐V input voltage, 100‐V output voltage, and 100‐W output power are provided to verify the feasibility and effectiveness of the proposed converter. Copyright © 2015 John Wiley & Sons, Ltd.     

Non‐isolated large step‐down voltage conversion ratio converter with non‐pulsating output current

A non‐isolated dual half‐bridge large step‐down voltage conversion ratio converter with non‐pulsating output current, utilizing one coupled inductor, one energy‐transferring capacitor, and one output inductor, is presented herein. The coupled inductor is connected between the input voltage and the output inductor and plays a role to step down the input voltage. Furthermore, the output inductor is used not only to further step down the voltage but also to provide a non‐pulsating output current. Moreover, the proposed converter can achieve zero‐voltage switching. In this study, detailed theoretical deductions and some experimental results of a prototype with 48 V input voltage, 3.3 V output voltage, and 10 A output current are provided to demonstrate the feasibility and effectiveness of the proposed converter. Copyright © 2015 John Wiley & Sons, Ltd.     

Design and analysis of a high step-up single-switch coupled inductor DC-DC converter with low-voltage stress on components for PV power application

This paper presents a single-switch, high step-up, non-isolated DC-DC converter for photovoltaic (PV) power application. The proposed converter is composed of a coupled inductor, a passive clamp circuit, a voltage multiplier cell, and a voltage lift circuit. The passive clamp circuit recovers the leakage inductance energy of the coupled inductor and limits the voltage spike on the switch. Configuration of the passive clamp and voltage multiplier circuits increases the converter voltage gain. High-voltage gain without a large duty cycle, low turn ratio of the coupled inductor, low-voltage stress on the switch and diodes, leakage inductance energy recovery, and high efficiency are the main merits of the suggested DC-DC converter. Steady-state operation of the converter in continuous conduction mode (CCM), discontinuous conduction mode (DCM), and boundary condition mode (BCM) is discussed and analyzed in detail. Then, design procedure of the proposed converter is given. The presented DC-DC converter is compared with similar topologies to verify its advantages. Moreover, theoretical efficiency of the presented converter is calculated in details. Finally, simulation and experimental measurement results of 388 V-220 W prototype of the proposed DC-DC converter at 50-kHz switching frequency are presented to verify its performance.     

一种双不对称升压倍增单元的耦合电感Boost变换器

为了满足光伏发电并网系统对DC/DC变换器的要求和解决耦合电感变换器的电压尖峰,提出一种无电压尖峰的高升压Boost。该变换器有如下特点:采用两组不对称倍压单元,提高了变换器的升压能力,同时又消除了耦合电感二次侧绕组因续流引起的高突变电压;采用不对称倍压单元中的电容与二极管构成无源无损钳位电路,避免额外增加钳位电路,降低了成本;漏感的能量得到吸收,提高了变换器的效率;同时,降低了开关管和输出二极管的电压应力,降低了变换器对器件的要求。详细分析了变换器的工作原理,并给出了关键性的公式推到和设计依据。最后,搭建了一台200 W的试验样机,实验验证了理论的正确性,满足了电网的需求。     

Quasi‐active power factor correction on flyback‐based dc/dc converter

This paper presents a novel input current shaper based on a quasi‐active power factor correction (PFC) scheme. In this method, high power factor and low harmonic content are achieved by providing an auxiliary PFC circuit with a driving voltage which is derived from a third winding of the transformer of a cascaded dc/dc flyback converter. It eliminates the use of active switch and control circuit for PFC. The auxiliary winding provides a controlled voltage‐boost function for bulk capacitor without inducing a dead angle in the line current. Since the dc/dc converter operates at high switching frequency, the driving voltage is also of high switching frequency, which results in reducing the size of the magnetic components. Operating principles, analysis and experimental results of the proposed method are presented. Copyright © 2011 John Wiley & Sons, Ltd.     

Characteristic Analysis of a Micro DC‐DC Converter for Portable Electronic Devices and an Improvement of Transient Response Characteristic

This paper describes the characteristic analysis of a micro DC‐DC converter which integrates inductor, controller and switching devices, and the improvement of the transient response characteristic. The steady‐state operation and the efficiency characteristics of the micro DC‐DC converter are presented as experimental data. The static characteristics are theoretically analyzed with consideration of the DC current characteristics of the inductor. The load transient response characteristics of the micro DC‐DC converter are also analyzed experimentally and theoretically. In addition, the factors responsible for the overshoot and undershoot of the output voltage when the load changes are discussed. Finally, a clamp circuit for reducing the overshoot and undershoot of the output voltage when the load changes is proposed. © 2011 Wiley Periodicals, Inc. Electr Eng Jpn, 175(3): 56–64, 2011; Published online in Wiley Online Library ( wileyonlinelibrary.com ). DOI 10.1002/eej.21081     

A high step‐up half‐bridge DC/DC converter with a special coupled inductor for input current ripple cancelation and extended voltage doubler circuit for power conditioning of fuel cell systems

This paper presents a high step‐up soft switched dc–dc converter having the feature of current ripple cancelation in the input stage that is specialized for power conditioning of fuel cell systems. The converter comprises a special half‐bridge converter and a rectifier stage based upon the voltage‐doubler circuit, in which the coupled‐inductor technology is amalgamated with switched‐capacitor circuit. The input current with no ripple is the principal characteristics of this topology that is achieved by utilizing a small coupled inductor. In addition, the low clamped voltage stress across both power switches and output diodes is another advantage of the proposed converter, which allows employing the metal–oxide–semiconductor field‐effect transistors with minuscule on‐state resistance and diodes with lower forward voltage‐drop, and thereby, the semiconductors' conduction losses diminish considerably. The inherent nature of this topology handles the switching scheme based on the asymmetrical pulse width modulation in order for switches to establish the zero voltage switching, leading to lower switching losses. Besides, because of the absence of the reverse‐recovery phenomenon, all diodes turn off with zero current switching. At last, a 250‐W laboratory prototype with the input voltage 24 V and output voltage 380 V is implemented to verify the especial features of the proposed converter. Copyright © 2015 John Wiley & Sons, Ltd. Copyright © 2015 John Wiley & Sons, Ltd.     

Hybrid DC–DC converter with high efficiency,wide ZVS range,and less output inductance

In this paper, a new soft switching direct current (DC)–DC converter with low circulating current, wide zero voltage switching range, and reduced output inductor is presented for electric vehicle or plug‐in hybrid electric vehicle battery charger application. The proposed high‐frequency link DC–DC converter includes two resonant circuits and one full‐bridge phase‐shift pulse‐width modulation circuit with shared power switches in leading and lagging legs. Series resonant converters are operated at fixed switching frequency to extend the zero voltage switching range of power switches. Passive snubber circuit using one clamp capacitor and two rectifier diodes at the secondary side is adopted to reduce the primary current of full‐bridge converter to zero during the freewheeling interval. Hence, the circulating current on the primary side is eliminated in the proposed converter. In the same time, the voltage across the output inductor is also decreased so that the output inductance can be reduced compared with the output inductance in conventional full‐bridge converter. Finally, experiments are presented for a 1.33‐kW prototype circuit converting 380 V input to an output voltage of 300–420 V/3.5 A for battery charger applications. Copyright © 2015 John Wiley & Sons, Ltd.     

A high‐voltage gain nonisolated noncoupled inductor based multi‐input DC‐DC topology with reduced number of components for renewable energy systems

This paper proposes a modular nonisolated noncoupled inductor‐based high‐voltage gain multi‐input DC‐DC converter. Despite the high‐voltage gain of the proposed topology, the average of normalized voltage stress (NVS) on its switches/diodes is low. This property leads to less loss and cost of switches/diodes. Using the same number of components, the proposed topology produces higher voltage gains, in comparison with recently presented high step‐up topologies. Also, the proposed topology utilizes less number of components (capacitors, inductors, diodes, and switches) for producing a desired voltage gain, which can reduce the size, mass, cost, complexity, and losses and improve the efficiency of converter. Continuous current of input sources is another main advantage of the proposed topology. All the abovementioned characteristics have made the proposed topology very suitable for renewable energy systems (or even hybrid/electric vehicles). Design considerations of the proposed topology have also been presented. For better evaluation, the proposed topology has been compared with some of recently presented high step‐up structures, from viewpoints of producible voltage gain, number of components, and normalized voltage stress (NVS) on switches/diodes. Finally, the prototype of 2‐input version has been experimentally implemented. Obtained experimental results confirm appropriate performance of the proposed topology.     

Analysis,design and implementation of a high‐voltage gain DC‐DC converter

An interleaved DC‐DC converter with soft switching technique is presented. There are two converter modules in the adopted circuit to share the load power. Since the interleaved pulse‐width modulation (PWM) is adopted to control two circuit modules, the ripple currents at input and output sides are naturally reduced. Therefore the input and output capacitances can be reduced. In each circuit module, a conventional boost converter and a voltage doubler configuration with a coupled inductor are connected in series at the output side to achieve high step‐up voltage conversion ratio. Active snubber connected in parallel with boost inductor is adopted to limit voltage stress on active switch and to release the energy stored in the leakage and magnetizing inductances. Since asymmetrical PWM is used to control active switches, the leakage inductance and output capacitance of active switches are resonant in the transition interval. Thus, both active switches can be turned on at zero voltage switching. The resonant inductance and output capacitances at the secondary side of transformer are resonant to achieve zero current switching turn‐off for rectifier diodes. Therefore, the reverse recovery losses of fast recovery diodes are reduced. Finally, experiments based on a laboratory prototype rated at 400 W are presented to verify the effectiveness of the proposed converter. Copyright © 2012 John Wiley & Sons, Ltd.     

Step‐up/step‐down DC‐DC converter with near zero input/output current ripples

A novel single switch two diode wide conversion ratio step down/up converter is presented. The proposed converter is derived from the conventional single‐ended primary inductor converter (SEPIC) topology, and it can operate as a capacitor‐diode voltage multiplier, which offers simple structure, reduced electromagnetic interference (EMI), and reduced semiconductor voltage stress. The main advantages of the proposed converter are the continuous input/output current, higher voltage conversion ratio, and near‐zero input and output current ripples compared with the conventional SEPIC converter. The absence of both a transformer and an extreme duty cycle permits the proposed converter to operate at high switching frequencies. Hence, the overall advantages will be: higher efficiency, reduced size and weight, simpler structure and control. The theoretical analysis results obtained with the proposed structure are compared with the conventional SEPIC topology. The performance of the proposed converter is verified through computer simulations and experimental results. Copyright © 2012 John Wiley & Sons, Ltd.     

Comparison of Switching Loss of Single‐Phase Step‐Up/Step‐Down Bidirectional Converter with Voltage‐Fed/Current‐Fed Hybrid‐Type Operation

Electric energy storage systems are very important as one of the solutions to global warming. Step‐up/step‐down characteristics are required for electric energy storage systems. In addition, such systems must have high efficiency, low cost, and small scale. Therefore, the authors proposed a single‐phase step‐up/step‐down bidirectional converter with voltage‐fed and current‐fed hybrid‐type operation. The proposed converter consists of a two‐quadrant dc–dc converter and a single‐phase voltage‐fed converter. The circuit has several advantages such as low switching loss, use of very small capacitance, and so on. In this paper, the authors compare a comparison of the switching losses with a simple analysis.     

A new non‐isolated free ripple input current bidirectional DC‐DC converter with capability of zero voltage switching

In this paper, a new nonisolated free ripple input current bidirectional dc‐dc converter with capability of zero voltage switching (ZVS) is proposed. The free ripple input current condition at low voltage side is achieved by using third winding of a coupled inductor and a capacitor for the whole range of duty cycles. In the proposed structure, the voltage conversion ratio can be more increased by adding the turn ratio of the second winding of the coupled inductor for the whole range of duty cycles. By adjusting the value of an auxiliary inductor in the topology of the converter, according to the power, the ZVS operation of the implemented 2 switches can be achieved throughout the whole power range. The mentioned features of proposed converter are validated theoretically for both boost and buck operations. In this paper, the proposed converter is analyzed for all operating modes. Moreover, all equations of the voltages and currents of all components, voltage conversion ratio, the required conditions for ZVS operation of switches, and also required conditions for canceling input current ripple at low voltage side are obtained. Finally, the performance of the proposed converter is reconfirmed through experimental and EMTDC/PSCAD simulation results.     

Design and implementation of an interleaved soft‐switching converter with output voltage doubler

An interleaved pulse‐width modulation (PWM) converter with less power switches is presented in this paper. The buck type of active clamp circuit is used to recycle the energy stored in the leakage inductor of a transformer. The zero voltage switching (ZVS) turn‐on of power switches is realized by the resonance during the transition interval of power switches. At the secondary side of transformers, two full‐wave rectifiers with dual‐output configuration are connected in parallel to reduce the current stresses of the secondary windings of transformers. In the proposed converter, power switches can accomplish two functions of the interleaved PWM modulation and active clamp feature at the same time. Therefore, the circuit components in the proposed converter are less than that of the conventional interleaved ZVS forward converter. The operation principle and system analysis of the proposed converter are provided in detail. Experimental results for a 280 W prototype operated at 100 kHz are provided to demonstrate the effectiveness of the proposed converter. Copyright © 2008 John Wiley & Sons, Ltd.     

A novel single‐stage AC–DC converter with quasi‐resonant zero‐voltage‐switching for high power factor and high efficient applications

A new single‐stage‐isolated ac–dc converter that can guarantee both high efficiency and high power factor is proposed. It is based on a new dc–dc topology that has prominent conversion ratio similar to that of boost topology so that it is adequate to deal with the universal ac input. In addition, since it utilizes the transformer more than others based on the general flyback topology, the size of whole power system can be reduced due to the reduced transformer. Moreover, the voltage stresses on the secondary rectifiers can be clamped to the output voltage by adopting the capacitive output filter and clamp diode, and the turn‐off loss in the main switch can be reduced by utilizing the resonance. Furthermore, since this converter operates at the boundary conduction mode, the line input current can be shaped as the waveform of a line voltage automatically and the quasi‐resonant zero‐voltage switching can be obtained. Consequently, it features higher efficiency, lower voltage stress, and smaller sized transformer than other topologies. A 100 W prototype has been built and tested as the validation of the proposed topology. Copyright © 2010 John Wiley & Sons, Ltd.     

An interleaved high step‐up DC‐DC converter with double boost paths

This paper proposed a novel high step‐up converter with double boost paths. The circuit uses two switches and one double‐path voltage multiplier cell to own the double boost and interleaved effects simultaneously. The voltage gain ratio of the proposed DC‐DC converter can be three times the ratio of the conventional boost converter such that the voltage stress of the switch can be lower. The high step‐up performance is in accordance with only one double‐path voltage multiplier cell. Therefore, the number of diodes and capacitors in the proposed converter can be reduced. Furthermore, the interleaved property of the proposed circuit can reduce the losses in the rectifier diode and capacitor. The prototype circuit with 24‐V input voltage, 250‐V output voltage, and 150‐W output power is experimentally realized to verify the validity and effectiveness of the proposed converter. Copyright © 2014 John Wiley & Sons, Ltd.     

Pulse current regenerative resonant snubber‐assisted two‐switch flyback‐type ZVS PWM DC‐DC converter

In this paper, a two‐switch high‐frequency flyback transformer‐type zero voltage soft‐switching PWM DC‐DC converter using IGBTs is proposed. Effective applications for this power converter can be found in auxiliary power supplies of rolling stock transportation and electric vehicles. This power converter is basically composed of two active power switches and a flyback high‐frequency transformer. In addition to these, two passive lossless snubbers with power regeneration loops for energy recovery, consisting of a three‐winding auxiliary high‐frequency transformer, auxiliary capacitors and diodes are introduced to achieve zero voltage soft switching from light to full load conditions. Furthermore, this power converter has some advantages such as low cost circuit configuration, simple control scheme, and high efficiency. Its operating principle is described and to determine circuit parameters, some practical design considerations are discussed. The effectiveness of the proposed power converter is evaluated and compared with the hard switching PWM DC‐DC converter from an experimental point of view, and the comparative electromagnetic conduction and radiation noise characteristics of both DC‐DC power converter circuits are also depicted. © 2005 Wiley Periodicals, Inc. Electr Eng Jpn, 152(3): 74–81, 2005; Published online in Wiley InterScience ( www.interscience.wiley.com ). DOI 10.1002/eej.20081