Phase Relations and Structures in the System PbO–Fe2O3

A detailed study of the system PbO-Fe₂O₃, largely by X-ray diffraction analysis, has been made. The results indicate the existence of three intermediate phases: (1) a phase (beta) extending from PbO·5Fe₂O₃ to PbO·6Fe₂O₃, (2) a phase (gamma) extending from PbO - 2Fe₂O₃ to PbO -2^1/2Fe₂O₃, and (3) a phase (delta) 2PbO·– Fe₂O₃. Structures are proposed for the beta and gamma phases that explain their solubility limits, magnetic properties, and very great similarity in structure and in lattice dimensions.     

Kinetics of Solid-State Reaction of Bi2O3 and Fe2O3

Solid-state reactions of equimolar mixtures of Bi₂O₃ and Fe₂O₃ from 625° to 830°C and their kinetics were investigated. The reaction rates were determined from the integrated X-ray diffraction intensities of the strongest peaks of the reactants and products. The activation energy for the formation of BiFeO₃ was 96.6±9.0 kcal/mol; that for a second-phase compound, Bi₂Fe₄O₉, which formed above 675°C, was 99.4±9.0 kcal/mol. Specific rate constants for these simultaneous reactions were obtained. The preparation of single-phase BiFeO₃ from the stoichiometric mixture of Bi₂O₃ and Fe₂O₃ is discussed.     

Wet Milling of Fe/Al/Al2O3 and Fe2O3/Al/Al2O3 Powder Mixtures

Wet milling of Al₂O₃-aluminide alloy (3A) precursor powders in acetone has been investigated by milling Fe/Al/Al₂O₃ and Fe₂O₃/Al/Al₂O₃ powder mixtures. The influence of the milling process on the physical and chemical properties of the milled powders has been studied. Particle refinement and homogenization were found not to play a dominant role, whereas plastic deformation of the metal particles leads to the formation of dislocations and a highly disarranged polycrystalline structure. Although no chemical reactions among the powder components in Fe₂O₃/Al/Al₂O₃ powder mixtures were observed, the formation of a nanocrystalline, ordered intermetallic FeAl phase in Fe/Al/Al₂O₃ powder mixtures caused by mechanical alloying was detected. Chemical reactions of Fe and Al particle surfaces with the atmosphere and the milling media lead to the formation of highly porous hydroxides on the particle surfaces. Hence the specific surface area of the powders increases, while the powder density decreases during milling. The fraction of Fe oxidized during milling was determined to be 0.13. The fraction of Al oxidized during milling strongly depends on the metal content of the powder mixture. It ranges between 0.4 and 0.8.     

Grain Growth in Fe3O4

Sintering and microstructural evolution were studied in Fe₃O₄ as a model system for spinel ferrites. Fe₃O₄ powder, purified by the salt-crystallization method, was sintered to ∼99.5% density in a CO-CO₂ atmosphere. The p _O2 Of the sintering atmosphere drastically affects the microstructure (grain size) of sintered Fe₃O₄ without significantly affecting density. The measured grain-boundary mobilities, M , of Fe₃O₄ fit the equation M=M ₀( T ) p _O2^−1/2 with M ₀( T ) = 2.5×10⁵ exp[-(609kJ·mol-¹/ RT ](m/s)(N/m²)^−l. The grain-boundary migration process appeared to be pore-drag controlled, with lattice diffusion of oxygen as the most likely rate-limiting step.     

Subsolidus Phase Relationships in the System Fe2O3–Al2O3–TiO2 between 1000° and 1300°C

Subsolidus phase equilibria in the system Fe₂O₃–Al₂O₃–TiO₂ were investigated between 1000° and 1300°C. Quenched samples were examined using powder X-ray diffraction and electron probe microanalytical methods. The main features of the phase relations were: (a) the presence of an M₃O₅ solid solution series between end members Fe₂TiO₅ and Al₂TiO₅, (b) a miscibility gap along the Fe₂O₃–Al₂O₃ binary, (c) an α-M₂O₃( ss ) ternary solid-solution region based on mutual solubility between Fe₂O₃, Al₂O₃, and TiO₂, and (d) an extensive three-phase region characterized by the assemblage M₃O₅+α-M₂O₃( ss ) + Cor( ss ). A comparison of results with previously established phase relations for the Fe₂O₃–Al₂O₃–TiO₂ system shows considerable discrepancy.     

Spray Pyrolysis of Fe3O4–BaTiO3 Composite Particles

Fe₃O₄–BaTiO₃ composite particles were successfully prepared by ultrasonic spray pyrolysis. A mixture of iron(III) nitrate, barium acetate and titanium tetrachloride aqueous solution were atomized into the mist, and the mist was dried and pyrolyzed in N₂ (90%) and H₂ (10%) atmosphere. Fe₃O₄–BaTiO₃ composite particle was obtained between 900° and 950°C while the coexistence of FeO was detected at 1000°C. Transmission electron microscope observation revealed that the composite particle is consisted of nanocrystalline having primary particle size of 35 nm. Lattice parameter of the Fe₃O₄–BaTiO₃ nanocomposite particle was 0.8404 nm that is larger than that of pure Fe₃O₄. Coercivity of the nanocomposite particle (390 Oe) was much larger than that of pure Fe₃O₄ (140 Oe). These results suggest that slight diffusion of Ba into Fe₃O₄ occurred.     

Dissociation Pressures of Solid Solutions from Fe3O4 to 0.4Fe3O4·0.6CoFe2O4

The dissociation pressures of solid solutions from Fe₃O₄ to 0.4Fe₃O₄·0.6CoFe₂O₄ have been determined as a function of temperature. Within experimental error, solid solutions within this range are thermodynamically ideal.     

The System MgO-Cr2O3−Fe2O3 at 1300°c in Air

Phase relations in air at 1300°C were determined for the system MgO-Cr₂O₃−Fe₂O₃ by conventional quenching techniques. Details of the phase equilibria were established for: (1) the sesquioxide solid solution between Cr₂O₃ and Fe₂O₃, (2) the spinel solid solution field between MgCr₂O₄ and MgFe₂O₄, and (3) the periclase solid solution field for MgO. Selected tie lines connecting coexisting compositions were established with X-ray diffractometer data. Diffuse reflectance spectra, diffractometer intensity ratios, and lattice parameter measurements were obtained for quenched samples to study the structural inversion in the spinel series MgCr₂O4-MgFe₂O₄.     

X-Ray Study of the Solid Solution of TiO, Fe2O3, and G, O3 in Mullite (3A12O3a2Si02)

A study of the solid solution of TiO₂, Fe₂O₃, and Cr₂0₃ in mullite was made by measuring the changes in lattice parameters and unit-cell volume. Synthetic mullite (3O₃-2SiO₂) was reacted with up to 12 weight % of the oxides at temperatures ranging from 1000° to 17000C. The approximate minimum temperature required for the formation of solid solution was 12000C. for Fe₂0₃ and 1400°C. for Cr₂O₃ and TiO₃. The maximum amount of solid solution found was 2 to 4% TiO₂ at 1600°C., 10 to 12% Fe₂O_s at 1300°C., and 8 to 10% Cr_ZO₃ at 1600OC. Lattice parameters and unit-cell volumes for each solid solution series increased with increasing amounts of foreign oxide. There was good agreement between the calculated and observed increase in cell dimensions for the iron oxide series. Except in the case of titania, there was good agreement between X-ray data and petrographic observations.     

Phase Relations In The Pseudo-Ternary System La2O3–SrO–Fe2O3

The phase relations in the pseudo-ternary system La₂O₃–SrO–Fe₂O₃ have been investigated in air. Isothermal sections at 1100° and 1300°C are presented based on X-ray diffraction and thermal analysis of annealed samples. Extended solid solubility was observed for the compounds Sr _{n +1− v} La _v Fe _n O_{3 n +1−δ} ( n =1, 2, 3, and ∞) and Sr_{1− x} La _x Fe₁₂O₁₉, while only limited solubility of La in Sr_{4− z} La _z Fe₆O_13±δ was observed. At high Fe₂O₃ content, a liquid with low La₂O₃ content was stable at 1300°C.     

Formation Mechanisms of La3+-Doped CaO·6Fe2O3 with the Magnetoplumbite Structue

Several experiments were conducted to investigate the formation mechanisms of the magnetoplumbite phase in La³⁺-doped CaO 6Fe₂O₃. It is shown that the CaO·2Fe₂O₃ phase plays a crucial role in forming the magnetoplumbite phase. The formation mechanisms are proposed and verified.     

Modification of αAI2O3 Platelet/ZrO2 Matrix Interface by Epitaxial Growth of β-AI2O3 on the α-AI2O3

An epitaxial β-alumina crystal growth method was used to modify α-AI₂O₃ platelet surfaces before inclusion as a reinforcing phase in partially stabilized zirconia (3Y-TZP). The as-grown surface phase was Na-β"-AI₂O₃. This was converted to Ca-β"-AI₂O₃ by ion exchange, as the latter is more temperature-stable at composite sintering temperatures. The conditions of formation, thermal stability, and chemical compatibility of these interfacial phases were examined. α-AI₂O₃ platelets with Ca-β"-AI₂O₃ film were incorporated into 3Y-TZP. The β"-AI₂O₃/ZrO₂ interface was found to promote platelet debonding and pullout, thus enhancing the α-AI₂O₃ platelet/crack interactions during the fracture process.     

Preparation and Characterization of Fine-Grained 3Y-TZP/BaFe12O19 In Situ Composites

Composites of BaFe₁₂O₁₉ particles dispersed throughout a 3-mol%-yttria-doped zirconia (3Y-TZP) matrix have been prepared using the pressureless reactive sintering of 3Y-TZP, BaCO₃, and γ-Fe₂O₃ powders. The reaction behavior of the mixed powder was studied with an in situ , high-temperature powder X-ray diffraction technique. The composite that was sintered at 1300°C consisted of submicrometer-sized 3Y-TZP grains and BaFe₁₂O₁₉ particles; the size of the 3Y-TZP grains was ∼100-300 nm, and the size of the BaFe₁₂O₁₉ particles was ∼200-500 nm. Based on the grain size, most of the BaFe₁₂O₁₉ grains presumably had a single-magnetic-domain structure. The 3Y-TZP/20-wt%-BaFe₁₂O₁₉ composite showed high magnetization and coercivity values, despite the low concentration of ferromagnetic phase. Preliminary mechanical tests revealed that the composite possessed moderately good mechanical properties.     

Subsolidus Reactions in the System Fe2O3- TiO2

A study has been made of the binary system Fe₂O₂-TiO₂ by solid-state reactions under dry and hydrothermal conditions. Under dry conditions only one binary compound, pseudobrookite (Fe₂O₃-TiO₂), was formed and no evidence of solid solution on either side of this compound at temperatures up to 1200°C. was obtained. The system under these conditions is a simple binary with a single binary compound. Under hydrothermal conditions of 300° C. and 1200 Ib. per sq. in. the system is apparently also binary, with a single unstable compound closely resembling, if not identical with, the naturally occurring mineral arizonite (ferric metatitanate, Fe₂(TiO₃)₃).     

Phase Equilibrium Relationships at Liquidus Temperatures in the System FeO–Fe2O3–Al2O3–SiO2

Phase equilibrium data at liquidus temperatures are presented for mixtures in the system FeO–Fe₂O₃–Al₂O₃–SiO₂. The volume located between the 1 and 0.2 atm. O₂ isobaric surfaces of the tetrahedron representing this system was studied in detail. Scattered data were obtained at lower O₂ pressures. Results obtained in the present investigation were combined with data in the literature to construct a phase equilibrium diagram, at liquidus temperatures, for the entire system FeO–Fe₂O₃–Al 2 O₃–SiO₂. Methods for interpretation of the diagram are explained.     

Solid-State Reactions between CaO Powder and Fe2O3

Diffusion couples are used to study the reaction between CaO powder and Fe₂O₃ All heat treatments were performed in air. The growth and morphology of calcium ferrites is studied at different temperatures. It is shown that CaO·2Fe₂O₃, starts to form at about 1125°C, while the accepted phase diagram for equilibrium with air predicts a temperature of 1155°C.     

Investigation on the Microstructure and Dielectric Properties of BaTiO3–Nb2O5–Fe2O3 Materials Doped with La2O3

The influence of La₂O₃ doped on the microstructure and dielectric properties, including the phase structure, temperature dependence of permittivity, and the hysteresis loop of BaTiO₃–Nb₂O₅–Fe₂O₃ (BTNF) materials has been investigated in X-ray diffraction, SEM, and LCR analyzer, respectively. Experiments revealed that incorporation of proper content of La₂O₃ basically soluted in the lattice of BaTiO₃ and can control the grain-growth, reduce the dielectric loss of the BTNF materials. The development of microstructure promoted by the additives can result in the improvement of the dielectric constant. When the doping concentration of La₂O₃ was 3.846 wt%, the relative dielectric constant of the sample sintered at 1280°C only for 2 h could reach 4308, and improve the dielectric-temperature characteristics markedly. As a result, a novel Y5P can be achieved in the BTNF ceramics, which is very promising for practical use in Y5P multilayer ceramic capacitors.     

Origin of Preferential X-Ray Line Broadening in Goethite-Derived Fe2O3

The broadening of selected X-ray diffraction peaks in goethite-derived Fe₂O₃ was studied in terms of the structure factors of the oxygen and iron atoms. Calculation of the structure factors in the ideal corundum and Fe₂O₃ lattices showed that the intensities of the broad peaks result primarily from the iron atoms. Thus, preferential line broadening in goethite-derived Fe₂O₃ is interpreted in terms of incomplete displacement of iron atoms during decomposition.     

Characterization of Freeze-Dried Al2O3 and Fe2O3

Oxide crystallite formation and growth from freeze-dried sulfates were studied for the representative materials Al₂O₃ and Fe₂O₃. Transmission and scanning electron micrographs showed the formation and growth of chainlike aggregates of crystallites. Aggregation occurred as part of the nucleation and growth of the oxide, and discrete oxide particles were never present. Orientation of the chain aggregates was related to the ice structure formed during freezing. X-ray line broadening data showed that crystallite size is a function of the 1/5 to 1/7 power of time for isothermal treatments. A qualitative analysis of material transport favored the surface diffusion mechanism.     

SiO2/Fe2O3 Mesoporous Composite Prepared With an Activated Carbon Template in Supercritical Carbon Dioxide

SiO₂/Fe₂O₃ mesoporous composites have been prepared with a nanoscale casting process using an activated carbon (AC) template in supercritical carbon dioxide (SC CO₂). The composite precursor and acetone solvent (for Fe₂O₃ precursor) were dissolved in SC CO₂, and then coated on the AC in the desired supercritical condition. After removal of the AC template by calcinations in air at 600°C, SiO₂/Fe₂O₃ mesoporous composite were obtained. Temperature, pressure, and composite precursor ratio effects were studied. Scanning electron microscopy result shows that the porous structure of AC template had been well replicated by the composite product. Transmission electron micrograph indicates that nano iron oxides were well dispersed in the composite product.