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1.
Abstract

Comparison studies on effects of feldspar and silica (Vulcasil C) as a filler in (SMR L grade natural rubber) vulcanizates on curing characteristics, mechanical properties, swelling behavior, thermal analysis, and morphology were examined. The incorporation of both fillers increases the scorch time, t 2, and cure time, t 90, of SMR L vulcanizates. At a similar filler loading, feldspar exhibited longer t 2 and t 90 but lower values of maximum torque, MHR, and torque difference, MHR–ML than did silica-filled SMR L vulcanizates. For mechanical properties, both fillers were found to be effective in enhancing the tensile strength (up to 10 phr), tensile modulus, and hardness of the vulcanizates. However, feldspar-filled SMR L vulcanizates showed lower values of mechanical properties than did silica-filled SMR L vulcanizates. Swelling measurement indicates that swelling percentages of both fillers-filled SMR L vulcanizates decrease with increasing filler loading whereas silica shows a lower swelling percentage than feldspar-filled SMR L vulcanizates. Scanning electron microscopy (SEM) on fracture surface of tensile samples showed poor filler–matrix adhesion for both fillers with increasing filler loading in the vulcanizates. However, feldspar-filled SMR L vulcanizates showed poorer filler–matrix adhesion than did silica-filled SMR L vulcanizates. Thermogravimetric analysis (TGA) results indicate that the feldspar-filled SMR L vulcanizates have higher thermal stability than do silica-filled SMR L vulcanizates.  相似文献   

2.
The effects of filler loading on the curing characteristics, swelling behavior, and mechanical properties of natural rubber compounds were studied using a conventional vulcanization system. Recycle rubber powder (RRP), carbon black (CB) (N550), and calcium carbonate (CaCO3) were used as fillers and the loading range was from 0 to 50 phr. Results show that the scorch time, t 2, and cure time, t 90, decrease with increase in filler loading. At a similar filler loading, RRP shows shortest t 2 and t 90 followed by CB and calcium carbonate. The tensile strength, tensile modulus, and hardness increase with increase in CB loading, whereas elongation at break, resilience, and swelling properties show opposite trend. For RRP and calcium carbonate filled natural rubber compounds, the tensile strength increases up to 10 phr and starts to deteriorate at higher filler loading. The other properties such as tensile modulus, hardness, elongation at break, resilience, and swelling percentage show a small change (increase or decrease) with increase in RRP and calcium carbonate loading in natural rubber compounds. Overall results indicate that RRP can be used as a cheapener to replace calcium carbonate in natural rubber compounds where improved mechanical properties are not critical.  相似文献   

3.
The tensile strength and elongation at break of epoxidized natural rubber (ENR) blended with natural rubber (NR) was studied. ENR 25, ENR 50, and one grade of natural rubber (SMR L) were used as the elastomers. The composition of ENR was varied from 0% to 100% rubber. The accelerated sulfur vulcanization system was used throughout the investigation. The tensile property of unaged and aged samples was determined by using the Monsanto tensometer (T10) operating at 50 cm/min. Results show that the tensile strength and elongation at break passes through a maximum at 50% ENR for both ENR25/SMR L and ENR50/SMR L blends. This positive deviation from ideality is attributed to the mutual reinforcement of ENR and NR in the blends as a result of strain-induced crystallization. This synergistic effect is more pronounced in the case of ENR 25 due to the higher crystallinity and availability of more double bonds, which is more compatible to NR compared to ENR 50/NR blends. For the aged samples, a drop in the tensile property associated to the breakdown of the polysulfidic cross-link during aging is observed. A systematic study of the effect of sulfur concentration on the percentage retention of tensile property of the ENR blends after aging reveals that percentage retention decreases with increasing sulfur loading, which, in turn, enhances the formation of the polysulfidic cross-link; thus, more breakdown is observed in the rubber vulcanizate.  相似文献   

4.
The effect of blend ratio of natural rubber/epoxidized natural rubber (SMR L/ENR 25) and natural rubber/styrene‐butadiene rubber (SMR L/SBR) blends on scorch time (t2), cure time (t90), resilience, hardness, and fatigue properties were studied in the presence of carbon black and silica. An accelerated sulfur vulcanization system was used throughout the investigation. The scorch and cure times of the rubber compound were assessed by using a Moving‐Die Rheometer (MDR 2000). Resilience, hardness, and fatigue life were determined by using a Wallace Dunlop Tripsometer, a Wallace Dead Load Hardness Tester, and a Fatigue to Failure Tester, respectively. The results indicate that t2 and t90 decrease with increasing ENR 25 composition in the SMR L/ENR 25 blend whereas both values increase with increasing SBR content in the SMR L/SBR blend. This observation is attributed to faster cure in ENR 25 and higher saturation in SBR. Resilience decreases with increase in % ENR and % SBR but hardness shows the reverse behavior in their respective blends. The fatigue life increases with % ENR, but it passes through a maximum with % SBR in the respective blends. In all cases, aging lowers the fatigue life, a phenomenon that is caused by the breakdown of crosslinks in the vulcanizate. Differences in all the observed values between carbon black‐filled and silica‐filled blends are associated with the varying degrees of interaction and dispersion of the two fillers in the rubber blend matrix. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 81: 47–52, 2001  相似文献   

5.
The effect of filler loading on the cure time (t90) and swelling behaviour of SMR L/ENR 25 and SMR L/SBR blends has been studied. Carbon black (N330), silica (Vulcasil C) and calcium carbonate were used as fillers and the loading range was from 0 to 40 phr. Results show that for SMR L/ENR 25 blends the cure time decreases with increasing carbon black loading, whereas silica shows an increasing trend, and calcium carbonate does not show significant changes. For SMR L/SBR blends, the cure time of carbon black, silica and calcium carbonate generally decreases with increasing filler loading. The percentage swelling in toluene and ASTM oil no 3 decreases for both blends with increasing filler loading, with calcium carbonate giving the highest value, followed by silica‐ and carbon black‐filled blends. At a fixed filler loading, SMR L/ENR 25 blend shows a lower percentage swelling than SMR L/SBR blends. © 2003 Society of Chemical Industry  相似文献   

6.
The influence of dispersed organomodified montmorillonite (OMMT) on curing behaviors of natural rubber (NR)/chloroprene rubber (CR) blend was investigated. The preparing procedure includes premixed rubber individually with its additives and then the two components were blended according to gum weight ratio for NR to CR is 75/25. Sulfur was chosen as the vulcanizing agent, and the research on vulcanization was carried through the rotor‐Rheometer at 143°C. Transmission electron microscopy showed the dispersion of OMMT in the rubber blends and detected little OMMT migrated into the NR phase. The scorch time (t10), optimum vulcanizing time (t90), and reversion phenomenon were both measured by the curing curve; meanwhile, the crosslinking densities and mechanical properties were determined through equilibrium swelling‐method, magnetic resonance crosslink density spectrometer, and tensile tests. By comparing the test results, an interesting phenomenon was discovered and furthermore was verified that the addition of OMMT can obviously modify the reversion resistance of the binary blend. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2009  相似文献   

7.
Thermoplastic elastomers have been prepared by blending polypropylene (PP), natural rubber (NR), and recycle rubber powder (RRP). The blends were melt-mixed using a Brabender Plasticorder torque rheometer at 190°C and 50 rpm. A fixed 70:30 blend ratio (wt%) of PP and rubber was prepared. The effect of partial replacement of NR with RRP at a fixed rubber content (NR+RRP), 30 wt% on mechanical properties, swelling behavior, torque development, and morphological properties of PP/NR/RRP blends was studied. Results show that the tensile strength, Young's modulus, and swelling resistance increase with increasing RRP content in the PP/NR/RRP blends whereas the stabilization torque and elongation at break exhibit opposite trend.  相似文献   

8.
Curing characteristics, fatigue, and hysteresis behaviour of feldspar filled SMR L vulcanizates and feldspar filled ENR 50 vulcanizates were studied. Two different types of natural rubber, SMR L and ENR 50 having 0 and 50 mol% of epoxide groups were used. The feldspar filled natural rubber vulcanizates were compared at similar filler loading which were used at 0, 10, 20, and 30 phr of filler loading. The curing characteristics such as scorch time (t 2) and cure time (t 90) slightly increased with increasing feldspar loading for both rubber vulcanizates. Besides t 2 and t 90, maximum torque (M HR) significantly increased for both rubbers with increasing feldspar loading. The fatigue test showed that fatigue life decreased with increasing extension ratio, strain energy and filler loading. As the filler loading increased, the poor wetting of the feldspar by the rubber matrix gave rise to poor interfacial adhesion between filler and rubber matrix. Results also indicate that the vulcanizates with the highest feldspar loading exhibited the highest hysteresis. The feldspar filled SMR L vulcanizates showed higher fatigue life and lower hysteresis compare to feldspar filled ENR 50 vulcanizates.  相似文献   

9.
The recycling or reuse of waste rubber by means of blending together with polymeric materials in addition of filler such as hybrid carbon black and silica (CB/Sil) to a polymer system can provides an opportunity to explore alternative product specifications. Therefore, in this work the investigation of recycled rubber blends based on styrene butadiene rubber/recycled acrylonitrile butadiene rubber (SBR/NBRr) blends reinforced with 50/0, 40/10, 30/20, 20/30, 40/10, 0/50 phr of carbon black/silica (CB/Sil) hybrid filler treated with and without silane coupling agent (Si69) were determined. Cure characteristics, tensile properties, and morphological behavior of selected SBR/NBRr blends at a fix 85/15 blend ratio were evaluated. Results showed that, cure time t90, minimum torque (ML), and maximum torque (MH) of CB/Sil hybrid fillers filled SBR/NBRr blends with and without Si69 increased as silica content increased. However, t90 and ML of SBR/NBRr blends with Si69 were lower than without Si69 except for (MH). The optimum scorch time (ts2) of SBR/NBRr blends with and without Si69 was obtained at 30/20 phr of CB/Sil hybrid filler. However, ts2 of SBR/NBRr blends with Si69 were longer than SBR/NBRr blends without Si69. The incorporation of Si69 has improved the tensile properties [(tensile strength, elongation at break (Eb), stress at 100% elongation (M100), and stress at 300% elongation (M300)] of CB/Sil hybrid fillers filled SBR/NBRr blends. These properties were influenced by the degree of crosslinked density as the silica content is increased. Scanning electron microscopy (SEM) of the tensile fracture surfaces indicated that, with the addition of Si69 improved the dispersion of hybrid fillers and NBRr in SBR/NBRr matrix. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012  相似文献   

10.
The effect of epoxidized natural rubber (ENR) or polyethylene acrylic acid (PEA) as a compatibilizer on properties of ethylene vinyl acetate (EVA)/natural rubber (SMR L) blends was studied. 5 wt.% of compatibilizer was employed in EVA/SMR L blend and the effect of compatibilizer on tensile properties, thermal properties, swelling resistance, and morphological properties were investigated. Blends were prepared by using a laboratory scale of internal mixer at 120°C with 50 rpm of rotor speed. Tensile properties, thermal properties, thermo-oxidative aging resistance, and oil swell resistance were determined according to related ASTM standards. The compatibility of EVA/SMR L blends with 5 wt.% of compatibilizer addition or without compatibilizing agent was compared. The EVA/SMR L blend with compatibilizer shows substantially improvement in tensile properties compared to the EVA/SMR L blend without compatibilizer. Compatibilization had reduced interfacial tension and domain size of ethylene vinyl acetate (EVA)/natural rubber (SMR L) blends.  相似文献   

11.
White rice husk ash (WRHA)-filled natural rubber compounds were prepared by using a laboratory-size two-roll mixing mill. Curing using a conventional vulcanization system was used and cure studies were carried out on a Monsanto rheometer. The mechanical testing of the vul-canizates involves the determination of tensile properties, tear strength, hardness, and resilience. Scanning electron microscopy (SEM) and swelling measurement were also done. The effects of bonding agents on the curing and mechanical properties have been investigated using re-sorsinol formaldehyde and hexamethylene tetramine as the bonding agents. Results show that the bonding agents prolonged the cure time t 90 and scorch time t 2 and, at the same time, improved the mechanical properties of the natural rubber vulcanizates. SEM and swelling studies indicate that the rubber-filler interaction is improved with the addition of bonding agents.  相似文献   

12.
The effects of palm oil fatty acid concentration (0, 1, 3, 5, 7 phr) and epoxidation on curing characteristics, reversion and fatigue life of carbon black filled natural rubber compounds have been studied. Three different types of natural rubber, SMR L, ENR 25 and ENR 50 having 0, 25 and 50 mol% of epoxidation and conventional sulphur vulcanization were used. The cure time t90, scorch time t2, MHRML (maximum torque − minimum torque) and fatigue life of all rubbers were found to increase with increasing palm oil fatty acid concentration. However, the reversion of all rubbers decreases with increasing palm oil fatty acid concentration. At similar concentrations of palm oil fatty acid, ENR 50 compounds exhibit the shortest scorch and cure times followed by ENR 25 and SMR L compounds. For reversion, SMR L compounds show the lowest value followed by ENR 50 and ENR 25 compounds, whereas for fatigue life, the highest value is obtained with ENR 50 compounds followed by ENR 25 and SMR L compounds. © 1999 Society of Chemical Industry  相似文献   

13.
The influence of silane (bis[3‐triethoxysilylpropyl] tetrasulfide) coupling agent on the properties of ethylene‐propylene‐diene monomer rubber (EPDM)/mica composites was studied. Both EPDM/mica composites with silane and those without silane were compounded by using a two‐roll mill at various filler loadings (i.e., 100/0, 100/10, 100/30, 100/50, 100/70). The tensile and thermal properties as well as the fracture surfaces of the composites were investigated by using an Instron Universal Testing Machine, a thermal gravimetric analyzer, and a field emission scanning electron microscope. The results indicated that the optimum cure time (t90) and scorch time (ts2) values were shorter, whereas the maximum torque (MH) value was slightly higher, for EPDM/mica composites with silane compared to those without silane. The tensile properties, modulus at 100% elongation, and modulus at 300% elongation increased for the composites made with silane, and the optimum filler loading for those properties was 50 parts by weight per hundred parts of rubber. In addition, thermal stability and swelling ratio for both composites improved with increased filler loading. However, the composites with silane showed better thermal stability and swelling ratio because of stronger linkage at the rubber‐filler boundary, which promoted filler dispersion. J. VINYL ADDIT. TECHNOL., 20:116–121, 2014. © 2014 Society of Plastics Engineers  相似文献   

14.
Curing characteristics and mechanical and morphological properties of styrene butadiene rubber/virgin acrylonitrile-butadiene rubber (SBR/vNBR) and styrene butadiene rubber/recycled acrylonitrile-butadiene rubber (SBR/rNBR) were investigated. Results indicated that the curing characteristics, such as scorch time, t2, and cure time, t90, of SBR/vNBR and SBR/rNBR blends decreased with increasing vNBR and rNBR content. At similar blend ratios, particularly up to 15 phr, SBR/rNBR blends exhibited higher t2 and t90 compared with SBR/vNBR blends. Minimum torque (ML) and maximum torque (MH) of SBR/vNBR blends significantly increased with increasing vNBR content. For SBR/rNBR blends, ML increased with increasing rNBR content, but MH exhibited the opposite trend. Tensile strength, elongation at break (Eb), resilience, and fatigue decreased with increasing virgin and recycled NBR content in both blends. Up to 15 phr, the tensile strength, Eb and fatigue life (Kc) of SBR/rNBR blends were higher than in SBR/vNBR blends. The M100 (stress at 100% elongation), hardness, and cross-linking density of both blends also showed an increasing trend with increasing vNBR and rNBR content. The scanning electron microscopy study indicates that rNBR exhibited a weak rNBR-SBR matrix interaction particularly when more than 15 phr of rNBR was used, thus decreasing the mechanical properties of SBR/rNBR blends.  相似文献   

15.
The dynamic properties, curing characteristics, and swelling behavior of the blends cured using two types of vulcanization systems [i.e., conventional vulcanization (CV) and semiefficient vulcanization (semi-EV)] were investigated. Results indicate that the maximum elastic torque (S′ @MH) and the torque difference, S′ @MH–S′ @ML (maximum elastic torque minus minimum elastic torque) increased with the increasing epoxidized natural rubber (ENR) composition in the blend. However, a reverse trend was observed for tan δ @MH and viscous torque (S″ @MH). At a similar blend ratio, the CV system gives a higher S′ @MH and torque difference but a lower tan δ @MH and S″ @MH than the semi-EV system. The scorch time, t 2 and cure time, t 90, decreased with increasing ENR composition in the blends. Semi-EV system blends exhibit shorter t 2 and t 90 than CV system blends. The swelling degree decreased with increasing ENR composition in the blends and the CV system blends show better oil-swelling resistance.  相似文献   

16.
Nanocomposites (NCs) of silicone rubber and organically modified montmorillonite (OMMT) nanoparticles were prepared and characterized. It was shown that OMMT loadings of 2 and 3.5 parts per hundred resin/filler per weight (phr) produced exfoliation or delamination hybrids, whereas at a concentration of 5 phr, the filler seemed to retain its original crystallographic morphology, and the system shifted to an ordinary reinforced elastomer. Fourier transform infrared analysis, differential scanning calorimetry, and thermogravimetric analysis testing were performed for characterization and showed no effect of the nanofiller on the structural parameters of the composites, with the exception of a reduction in the crystallinity. Dynamic mechanical analysis revealed an increase in the glass‐transition temperature (Tg) at OMMT concentrations of 2 and 3.5 phr, whereas at 5 phr, Tg dropped again. Finally, mechanical testing showed an improvement in the tensile strength and stiffness, whereas improved solvent resistance was recorded by swelling experiments in toluene. This experimental study allowed us to explore the range where the OMMT filler produced NCs with silicone elastomers and, furthermore, showed that the incorporation of OMMT into silicone rubber did not introduce any chemical changes but increased the density of crosslinks; this led to a loss of crystallinity, an increase in Tg, and a significant improvement in the tensile properties. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010  相似文献   

17.
Zinc neutralized maleated natural rubbers (Zn‐MNR) were prepared by solution grafting and neutralization with zinc acetate in one‐step. It was later used for blending with carboxylated nitrile rubber (XNBR) in the composition of 50/50 parts by weight. The effect of grafted anhydride content (1.2, 1.6, 2.0, and 2.5% wt of NR) on the tensile properties of ionic rubber blends (Zn‐MNR/XNBR) was investigated. The tensile strength of the ionic blends was found to be greater than those of pure rubbers. The modulus, tensile, and tear strength of the blends dramatically increased with increasing levels of grafted anhydride. The ionic rubber blends also possessed superior physical properties compared to those of the corresponding nonionic rubber blends (MNR/XNBR). Dynamic mechanical thermal analysis and scanning electron microscopic studies were performed to verify the process of mixing. Fourier transform infrared spectroscopic studies were carried out to characterize the nature of specific intermolecular interactions between Zn‐MNR and XNBR chain segments. The results indicated that the ion‐ion (Zn+ ‐COO?) interactions between Zn‐MNR and XNBR are formed at the interface, which provides the mean of compatibilization in the ionic rubber blends. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007  相似文献   

18.
Effects of dynamic vulcanization and acrylic acid (AAc) on processability, mechanical properties, swelling behavior, morphology, and thermal stability of recycled poly(vinyl chloride)/acrylonitrile butadiene rubber (PVCr/NBR) blends were investigated. Blends were prepared in a Haake Rheomix at a temperature of 150°C and a rotor speed of 50 rpm. Recycled poly(vinyl chloride)/acrylonitrile butadiene rubber (PVCr/NBR) blends were also prepared as comparison. It was found that the dynamic vulcanization and the addition of acrylic acid improved the stabilization torque, mechanical energy, stress at peak, stress at 100% elongation (M100), swelling resistance, and thermal stability but decreased the elongation at break of the blends. The introduction of a cross-link into the elastomer phase and better compatibility between PVCr and NBR are responsible for the enhancement of thermal stability and mechanical properties of dynamically vulcanized PVCr/NBR + AAc as evidence from the scanning electron microscopy (SEM) of the tensile fracture surfaces and infrared spectroscopy study of the dynamically vulcanized of PVCr/NBR + AAc shows.  相似文献   

19.
The covulcanization characteristics, mechanical properties, compatibility, and hot‐air aging resistance of hydrogenated nitrile‐butadiene rubber (HNBR)/ethylene‐propylene‐diene rubber (EPDM) blends cured with either sulfur or dicumyl peroxide (DCP) were studied. The difference between MH and ML (MH ? ML), rheometer graphs, selective swelling and a dynamic mechanical analysis of HNBR/EPDM blends confirmed that the peroxide curing system gives better covulcanization characteristics than the sulfur curing system and peroxide exhibited higher crosslink efficiency on EPDM while sulfur showed larger crosslink efficiency on HNBR. Dynamic mechanical analysis and morphology indicated that the compatibility between HNBR and EPDM is limited. Tensile strength and elongation at break of the sulfur‐cured blends are greater than those obtained with peroxide and increase with the HNBR fraction. The blends crosslinked with peroxide retain their tensile strength but not their elongation at break after hot air ageing better than blends vulcanized by sulfur. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013  相似文献   

20.
Abstract

The effects of palm oil fatty acid and stearic acid on dynamic properties, curing characteristics and mechanical properties of carbon black filled epoxidized natural rubber compounds were studied. It was found that the scorch time, t 2 and cure time, t 90 increased with increasing both acids concentrations. For dynamic properties, the maximum elastic torque, increased with acids concentration, whereas the minimum elastic torque shows a decreasing trend. Results also indicate that the decrease in viscous torque and tan δ is significant with increasing acids concentration. For tensile modulus, hardness, maximum torque-minimum torque and swelling index, results indicate that both acids have some effects on crosslink density. However tensile and tear strength pass through a maximum as the concentration of both acid increased.  相似文献   

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