Role of sand on curing of partex surface by UV radiation

A partex surface was modified by a UV‐curing system with epoxy acrylate (EB‐600). A set of formulations was prepared with oligomer and the trifunctional monomer trimethylol propane triacrylate in different combinations of percentages (1–5%) of sand to study the role of sand in various physical properties of UV‐cured thin films, as well as partex surfaces. Increased pendulum hardness (PH), gloss, adhesion, and abrasion values were obtained by the addition of sand into the partex surfaces. The best results were obtained with the formulation containing 3% sand. An enhanced PH and a decreased percentage of gel content of the UV‐cured film was observed with an increase of the sand concentration. A simulated weathering test was performed with partex surfaces cured by a formulation containing 3% sand in the base coat. The losses of the physical properties were found to be lower over the surface treated with the formulation containing sand. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 86: 2385–2392, 2002     

Effect of CaCO3 on the performance of Partex surface modification by ultraviolet radiation curing method

Several UV‐curable formulations containing epoxydiacrylate (EB‐600) oligomer with a tri‐functional monomer, trimethylol propane triacrylate (TMPTA), and photoinitiator Irgcure‐369 were developed to improve the surface of Partex. Filler or extender CaCO₃ was incorporated into the solution. Thin polymer films were prepared on glass plate with these formulated solutions and finally applied on polished Partex surface, and both were cured under UV‐radiation. The properties of UV‐cured thin films were studied as a function of CaCO₃ concentration. Pendulum hardness and gel content were found to decrease on glass plate with the increase of CaCO₃ concentration. Pendulum hardness, scratch hardness, and abrasion resistance of the cured Partex were found to be higher with the increase of CaCO₃ content up to 4%. Thus, the formulation containing 4% CaCO₃ showed the best performance over all formulations containing CaCO₃. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 81: 1858–1867, 2001     

Effect of fillers on curing of wood surfaces with polyester oligomers by ultraviolet radiation

A set of formulations was prepared with polyester acrylate (oligoester M‐9050) oligomers in combination with reactive diluents of different functionalities such as ethylhexyl acrylate, tripropylene glycol diacrylate , and trimethylol propane triacrylate (TMPTA). The thin films were prepared with these formulated solutions under UV radiation on a glass plate, and their physical properties such as pendulum hardness and gel content were studied. The formulation containing TMPTA showed the greatest pendulum hardness and gel content. The polished wood surfaces were cured with these formulated solutions. Physical properties such as pendulum hardness gloss at 20° and 60° angles, adhesion, abrasion resistance, and scratch hardness of UV‐cured surfaces of the wood were characterized. The formulation containing TMPTA had the best physical properties. Two types of filler, sand and talc, were used in the base coat to obtain these better properties. Both fillers improved the properties; however, the 1% sand– and 4% talc–containing formulations performed better. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 89: 3826–3834, 2003     

Novel high‐solids pigmented coatings prepared from a new‐synthesized isophthalate‐based oligoester,a melamine resin,and various fillers

A new‐synthesized hydroxyl‐terminated isophthalate‐based liquid oligoester (L‐311), an hexakis(methoxymethylol)melamine resin, and various inert pigments (fillers) such as either kaolins (Al₂O₃ · 2SiO₂ · 2H₂O) of different particle sizes (1.50 and 4.80 μm) or calcium metalsilicate (CaSiO₃) were used to prepare high‐solids pigmented coatings (PA and PW series, respectively). The physical, chemical, and mechanical properties (pencil hardness, Knoop hardness, flexibility, impact resistance, adhesion, gloss, solvent, and mar resistance) of the new‐formulated pigmented coatings were correlated to the chemical species of the filler, the filler's load and particle size, the quantity of the crosslinker, and the introduction of large particle size colloidal silica into the coating. For measuring the mar resistance of the pigmented coatings, the Taber abrasion method was applied and the inverse wear index, F [=I^?1, cycles/cg (wear index l, weight loss (cg) per number of cycles)], was directly related to the mar resistance. Either when kaolins or calcium metalsilicates were used as fillers, the Knoop hardness, the impact, and mar resistance of the films were affected from the filler's load, whereas the quantity of melamine resin (crosslinker) affected the knoop hardness, the gloss, and the mar resistance. The fillers' particle size and the introduction of large particle colloidal silica affected mainly the mar resistance and the gloss, respectively. The pencil hardness of the PW‐pigmented coatings series (F‐2H) was higher than that of the PA‐series (B‐HB). The chemical composition of the inert pigment proved to be a very important parameter in the preparation of pigmented coatings with specific properties that aim to meet modern and particular demands for various end‐up uses. All the new‐formulated high‐solids (nonvolatiles by weight ～ 70%) pigmented coatings (PA and PW series) presented excellent adhesion (5B), flexibility (> 32%), methyl ethyl ketone (MEK) resistance (>200 rubs), high pencil hardness, good knoop hardness, and very good impact resistance (from 100 up to 160 in.‐lb), independently of the species of the filler (kaolins or calcium metalsilicate). © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 84: 576–590, 2002; DOI 10.1002/app.10309     

Curing of crust leather by ultraviolet radiation with urethane acrylate: Role of pigment

Eight different formulations were developed with four diacrylate reactive monomers such as tripropylene glycol diacrylate (TPGDA), 1,4‐butanediol diacrylate (BDDA), 1,6‐hexanediol diacrylate (HDDA), and 2‐ethylene glycol dimethacrylate (EGDMA) and aromatic urethane diacrylate (M1100) in order to modify the crust leather surface. To study the effect of pigment on the performance of ultraviolet (UV)‐cured leather surface, 1% pigment (congored) was incorporated in the formulations. Irgacure 369 (2%) was also used in the formulation as photoinitiator. The gel content, tensile strength, elongation at break, and pendulum hardness of UV‐cured thin films with and without pigment was studied. The films without pigment produced better properties. Among all the diluents, BDDA‐containing films showed the best performance. Different properties of UV‐coated leather surface such as pendulum hardness, tensile strength, elongation, gloss (at 20° and 60°), adhesion, and abrasion were studied. Effect of gloss on simulating weathering was also performed. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 86: 692–697, 2002     

Comparison of mechanical properties of PP/SEBS blends at intermediate and high strain rates with SiO2 nanoparticles vs. CaCO3 fillers

The present article focuses on the effect of two types of inorganic fillers (SiO₂ and CaCO₃) on the mechanical properties of PP/SEBS blend. The nominal particle diameters of SiO₂ and CaCO₃ are 7 nm and 1 μm, respectively. The studied blend ratios were PP/SEBS/SiO₂ (CaCO₃) = 75/22/3 and 73/21/6 vol %. The morphology of polymer blends was observed and the distributions of the SEBS, SiO₂, and CaCO₃ particles were analyzed by transmission electron microscopy (TEM). Tensile tests were conducted at nominal strain rates from 3 × 10^?1 to 10² s^?1. The apparent elastic modulus has the local strain‐rate dependency caused by SiO₂ nanoparticles around SEBS particles in the blend of PP/SEBS/SiO₂. The yield stress has weak dependency of morphology. The absorbed strain energy has strong dependency of the location of SiO₂ nanoparticle or CaCO₃ fillers and SEBS particle in the morphology. It is considered that such morphology, in which inorganic nanoparticles are located around SEBS particles, can prevent the brittle fracture while the increased local strain rate can enhance the apparent elastic modulus of the blend at the high strain rate. On the basis of the results of this study, the location and size of inorganic nanoparticles are the most important parameters to increase the elastic modulus without decreasing the material ductility of the blend at both low and high strain rates. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Mechanical properties study of photocured paperboard surface treated with aliphatic epoxy diacrylate

In order to improve the quality of paperboard (a well‐known packing material) surface by photocuring method, different formulations were developed with aliphatic epoxy diacrylate (EA‐1020) oligomer along with reactive monomers of various functionalities. The reactive monomers are tripropylene glycol diacrylate (TPGDA), a difunctional monomer, and trimethylol propane triacrylate (TMPTA), a trifunctional monomer. 2‐Benzyl‐2‐dimethylamino‐1(4morpholinophenyl) butanone‐1 (Irgacure 369), a photoinitiator (2%), was incorporated into the formulations to initiate photocuring reaction. The formulated solutions were coated on clean glass plate and irradiated under UV radiation of different intensities. Different physical properties like pendulum hardness and gel content of the cured films were studied. The formulation containing TMPTA showed better properties. After characterization of the films, these formulations were applied on paperboard surfaces and cured under the same UV radiation. Various physicomechanical properties such as pendulum hardness, tensile properties, surface gloss, adhesion, abrasion, and water uptake were studied. The best performance was obtained at 12 passes of radiation with 18% TMPTA‐containing formulation. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 87: 1774–1780, 2003     

Autoclaved aerated concrete waste (AACW): An alternative filler material for the natural rubber industry

Material waste from the production of autoclaved aerated concrete, a porous material, should be considered as a valuable byproduct for use as a filler material for the rubber industry. Natural rubber (NR) composites filled with different loading (over the range of 0–60 phr) of autoclaved aerated concrete waste (AACW) as a new eco‐friendly material were produced using two roll mills and then were studied for their cure characteristics, mechanical and aging properties, and morphology, and also compared with commercial fillers, calcium carbonate (CaCO₃), and silica (SiO₂). In most cases, the cure characteristics and mechanical and aging properties of the SiO₂‐filled NR composites were significantly better than those of the AACW‐ and CaCO₃‐filled NR composites. However, these properties for AACW‐filled composites appeared to be higher than CaCO₃‐filled composites. The reason for this could be due to a larger surface area which is both porous and of an irregular shape of the AACW filler used. Scanning electron microscope images showed that the morphology of the rubber filled with SiO₂ was finer and more homogenous compared with the rubber filled with AACW or CaCO₃. Overall results revealed that the reinforcement ability of AACW‐filled NR composites was generally better when compared with CaCO₃‐filled NR composites; therefore, AACW can be used effectively as a cheaper filler for production of rubber products where end‐use properties of a rubber product is specifically required. POLYM. COMPOS., 36:2030–2041, 2015. © 2014 Society of Plastics Engineer     

Preparation of Scratch and Abrasion Resistant Polymeric Nanocomposites by Monomer Grafting onto Nanoparticles, 3. Effect of Filler Particles and Grafting Agents

After modification with different trialkoxysilanes, nano‐sized silica and alumina particles were used as fillers in transparent UV/EB curable acrylates for polymer reinforcement, particularly to attain scratch and abrasion resistant coatings. The acid catalyzed condensation of the organosilanes forms a polysiloxane shell which covers the nanoparticle like a nanocapsule. CP MAS NMR spectroscopy and MALDI‐TOF mass spectrometry proved to be useful for the characterization of the polysiloxane structures. Grafted oligomers with more than 20 monomeric units were observed. Nanoparticles modified by methacroyloxy(propyl)trimethoxysilane and vinyltrimethoxysilane can copolymerize with acrylates. Compared with the pure polymers, these crosslinked polyacrylate nanocomposites, containing up to 35 wt.‐% silica, exhibit markedly improved surface mechanical properties. Promising scratch and abrasion resistance of radiation‐cured nanocomposite materials were also obtained by propyltrimethoxysilane grafting which results in an organophilation of pyrogenic silica. Both colloidal and pyrogenic nano‐sized silica nanopowders were used as fillers in polyacrylate films. The concentration of colloidal SiO₂ in commercial acrylate formulations amounts up to 50 wt.‐%, whereas pyrogenic silica, notwithstanding their surface modification by silanes, results in a thickening effect which limits its content to about 35 wt.‐%. Nevertheless, a comparison showed a distinct improvement in the surface mechanical properties such as haze and diamond microscratch hardness for surface‐modified pyrogenic silica.     

Rheological behavior of LDPE/CaCO3 blends containing EAA

Calcium carbonate (CaCO₃) filler particles were surface treated with organic titanate (TTS), a coupling agent. The composites were prepared by blending low‐density polyethylene (LDPE) with the surface‐modified fillers at various weight ratios. Ethylene‐acrylic acid copolymer (EAA) was added to improve the adhesion of LDPE to fillers. A capillary rheometer was used to evaluate rheological properties of the LDPE/CaCO₃/EAA blends. The blends were shown to be pseudoplastic with shear thinning behavior. When CaCO₃ was modified by TTS (<2 wt%), the viscosity of the blends decreased quickly, and, addition of a small amount of EAA (<6 wt%) could also decrease the viscosity of the blends. The thermal behavior of these materials is evaluated by differential scanning calorimetry (DSC) and thermogravimetric analysis (TGA). The addition of a small amount of EAA and TTS enhances the stabilization of the blends, which could be explained by the “ball belling” action. The effects of temperature, TTS content, CaCO₃ granule size, and content on the rheological property were also studied. POLYM. COMPOS., 2009. © 2008 Society of Plastics Engineers     

Study of epoxy resin—filler interaction

A bisphenol-type epoxy resin cured with phthalic anhydride was filled with three types of SiO₂ (untreated, silanized and smaller particle size), CaCO₃, dolomite and Al₂O₃. Also, the concentration of silica was varied. Interaction of filler and resin was estimated by measuring the glass transition temperature (T_g) by different methods. Electron microscopy and x-ray diffraction were used to study the structure of the boundary layer and the bulk polymer. It was found that silica forms strong bonds with the resin and that basic fillers (CaCO₃, Al₂O₃) probably affect the crosslinking process with anhydride as hardener causing lowering of T_g.     

Application of lime kiln dust as a filler in the natural rubber industry

Lime kiln dust (LKD) obtained from kraft chemical recovery systems by conversion of calcium carbonate (CaCO₃) back into calcium oxide (CaO) for reuse in the causticizing process, is mainly composed of CaCO₃. A two‐stage conventional mixing procedure was used to incorporate LKD into natural rubber (NR). For comparison purposes, four commercial fillers, stearic acid coated CaCO₃, ground CaCO₃, silica, and carbon black, were also used. The effect of these fillers on the curing characteristics and mechanical properties of NR materials at various loadings ranging from 0 to 60 phr were studied. The results indicate that the use of LKD filler resulted in a lower Mooney viscosity and shorter curing time in the NR materials. The incorporation of LKD into NR improved the Young's modulus and hardness but decreased the tensile strength and tear strength. However, LKD was better in processability than the commercial fillers. Scanning electron micrographs revealed that the morphology of the rubbers filled with reinforcing fillers, such as silica and carbon black, was finer and more homogeneous compared to the those of the rubbers filled with LKD and commercial CaCO₃. The dispersion of LKD and commercial CaCO₃ fillers in the rubber matrix was discontinuous, which in turn, generated a weak structure compared with the reinforcing fillers. According to these observations, LKD could be used as a cheaper filler for NR materials where improved mechanical properties are not critical. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

A novel method to prepare zinc hydroxystannate-coated inorganic fillers and its effect on the fire properties of PVC cable materials

Fire-retardant (FR) properties, including limiting oxygen index, peak rate of heat release, and smoke parameter have been measured and compared for unfilled and filled polyvinyl-chloride (PVC)-based cable formulations, containing 15 wt% amounts of uncoated and zinc-hydroxystannate (ZHS)-coated magnesium hydroxide (MH) and calcium carbonate (CaCO₃) fillers at the same addition level. Of the uncoated fillers, MH was more effective at lowering flammability than CaCO₃. When the ZHS coating was applied to MH and CaCO₃, CaCO₃ became the most effective additive at lowering PVC flammability and smoke output. POLYM. ENG. SCI., 47:1163–1169, 2007. © 2007 Society of Plastics Engineers     

Wear,thermal, and physical properties of fluorine-containing polyimide/silica hybrid nanocomposite coatings

This study prepared fluorine and SiO₂ particles containing organic–inorganic hybrid polyimide nanocomposite coatings (PISFs) with inorganic content in the range of 5–20% in pure polyimide solutions via the sol–gel process. Polyimide hybrid structures containing fluorine and SiO₂ particles were synthesized by using perfluorooctyltriethoxysilane and tetraethyl orthosilicate. These formulations were applied on aluminum sheets by using a 75 μm wire wound applicator, and the coatings were cured for 8 h at room temperature and then 24 h at 100 °C. Increased inorganic contents caused slight decreases in the initial decomposition temperatures, but the char yield values increased for PISF15 and PISF20. All samples exhibited hydrophobic properties. When all samples were compared, PISF5 and PISF10 exhibited hydrophobicity, high wear resistance and thermal properties. Additionally, PISF5 and PISF10 showed high adhesion, hardness, and methyl ethyl ketone solvent resistance. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2019 , 136, 47399.     

Compatibilization of PUR/PVAC polymer blend by addition of calcium carbonate filler

The influence of untreated and stearic acid surface pretreated calcium carbonate (CaCO₃) nanofiller (U1 – untreated CaCO₃ and U1S2 – stearic acid treated CaCO₃) on the properties of polyurethane/poly(vinyl acetate) (PUR/PVAC) polymer blends was investigated. Adhesion between fillers and polymers in the polymer blend composite, and filler position in regard to the polymer phases, are predicted on the basis of calculated adhesion parameters and wetting factor ωa of PUR, PVAC, U1, and U1S2. U1 is located in the PUR matrix phase and U1S2 is located at the interface between matrix PUR domain and dispersed PVAC domain. Polymer blend composites with predominant U1S2 showed lower tensile strength and elongation compared to these of polymer blend composites with predominant U1 mainly due to the fillers' different surface properties, which confirmed that the mechanical properties of polymer blend composites were dependent on overall system morphology rather than the filler location. POLYM. COMPOS. 37:1274–1281, 2016. © 2014 Society of Plastics Engineers     

Study of Fire Retardancy and Thermal and Mechanical Properties of HDPE-Wood Composites

This article reports a study of flame retardancy and thermal and mechanical properties of wood-plastic composites (WPCs) based on high-density polyethylene and pine flour. The study shows that sample composition plays an important role in WPCs' properties. The influence of additives like fillers (SiO₂ or CaCO₃) and flame retardants ammonium polyphosphate (APP) and pentaerythritol (PER) on WPCs' properties has been considered. The best properties are shown in samples using SiO₂ as filler and treated with the intumescent fire retardant APP/PER. Such samples have excellent fire retardancy with V-0 rating (UL-94 test) and imply that APP/PER fire retardant ensures effective fire retardancy for WPCs.     

Effects of silica on the morphology,structure, and properties of thermoplastic cassava starch/poly(vinyl alcohol) blends

Thermoplastic cassava starch (TPS)/poly(vinyl alcohol) (PVA)/silica (SiO₂) composites were prepared by a melt‐mixing method. The effects of the content and surface properties of SiO₂ on the processing, mechanical properties, thermal stability, morphology, and structure of the TPS/PVA/SiO₂ composites were investigated. With increasing SiO₂ content, the plasticizing times of the TPS/PVA/SiO₂ composites were shortened. After the SiO₂ surface was treated with a silane coupling agent (KH550), the plasticizing times of the TPS/PVA/SiO₂ composites decreased significantly. The tensile strength, elongation at break, and Young's modulus of the TPS/PVA/SiO₂ composites increased. The mechanical properties of the TPS/PVA/SiO₂ composites containing treated SiO₂ were higher than those with untreated SiO_2. The thermal decomposition temperatures of the TPS/PVA/SiO₂ composites were improved with the addition of SiO₂. The presence of inorganic fillers was beneficial to the improvement of the thermal stability of the polymers. The reaction between the treated SiO₂ and the starch molecules was beneficial to the formation of more stable structures. The treated SiO₂ indicated good interfacial adhesion and uniform dispersion in the matrix. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 44020.     

Surface interactions and some properties of filled polymers

Inverse chromatography was applied to evaluate interaction parameters for polyethylene (PE), polyvinyl chloride (PVC), and CaCO₃, these parameters being based on retention volumes of proton-donor, -acceptor, and neutral vapors. The acid/base characteristics of CaCO₃ were controllably altered by exposing the particulate to microwave plasmas sustained by acidic and basic vapors. It was shown that the ease-of-dispersion of fillers in the polymer matrixes related with the acid–base interaction balance in the polymer-filler pair, and varied widely with the surface treatment given to the filler. Mechanical properties at large deformation of the filled polymers and their durability also were shown to depend on surface interactions. Optimization of properties in PVC compounds was favored when strong acid-base interactions could take place with the plasma-modified filler. In the case of PE, properties were superior when unmodified filler was used; imparting strongly acidic or basic surface properties to the filler diminished its “compatibility” and usefulness with this nonpolar matrix.     

Use of cryogenic machining to improve the adhesion of sphene bioceramic coatings on titanium substrates for dental and orthopaedic applications

Rods of commercially pure titanium were machined using standard oil-based emulsion and cryogenic cooling, and were then coated with sphene (CaTiSiO₅) bioceramic by spray coating using an automatic airbrush. The sphene bioceramic was synthesized in-situ starting from a suspension of polysiloxane that used as SiO₂ precursor, CaCO₃ and TiO₂ nanoparticles. The suspension was deposited on the machined substrates, which were heat treated up to 950?°C in order to promote the formation of sphene ceramic. The produced coated prototypes were characterized to evaluate the effect of the machining conditions on surface roughness and microstructure of the substrate, and thereby their effect on coating adhesion. Nanoindentation tests were employed to determine the hardness and elastic modulus of the coating through its thickness. Results showed that the reduced amount of defects on the surface of the cryo-machined substrates, contributed to increase the hardness, elastic modulus and adhesion strength of the coating-substrate interfaces compared to standard machined samples, therefore improving adhesion of the coating to the underlying substrate.     

Studies on Mechanical,Thermal, and Flame Retarding Properties of Polybutadiene Rubber (PBR) Nanocomposites

An effect of nanosize CaCO₃ on physical, mechanical, thermal and flame retarding properties of PBR was compared with commercial CaCO₃ and fly ash filled PBR. CaCO₃ at the rate of 9, 15, and 21 nm were added in polybutadiene rubber (PBR) at 4, 8 and 12 wt.% separately. Properties such as swelling index, specific gravity, tensile strength, Young's modulus, elongation at break, modulus at 300% elongation, glass transition temperature, decomposition temperature, flame retardency, hardness, and abrasion resistances were determined. The swelling index decreased and specific gravity increased with reduction in particle size of fillers in PBR composites. There was significant improvement in physical, mechanical, thermal and flame-retarding properties of PBR composites due to a reduction in the particle size of fillers. Maximum improvement in mechanical and flame retarding properties was observed at 8 wt.% of filler loading. This increment in properties was more pronounced in 9 nm size CaCO₃. The results were not appreciable above 8 wt.% loading of nano fillers because of agglomeration of nanoparticles. In addition, an attempt was made to consider some thermodynamically aspects of resulting system. The cross-linkage density has been assessed by Flory-Rehner equation in which free energy was increased with increase in filler content.