Morphology of latex particles formed by poly(methyl methacrylate)-seeded emulsion polymerization of styrene

Poly(methyl methacrylate)–polystyrene composite particle latexes were prepared by poly(methyl methacrylate)-seeded emulsion polymerization of styrene employing batch, swelling-batch, and semibatch methods. The changes in particle morphology taking place during the polymerization reaction were followed by electron microscopy. Anchoring effect exerted by ionic terminal groups introduced by ionic initiator was found to be the main factor in controlling the particle morphology. The polymer particles obtained by oil-soluble hydrophobic initiators such as azobisisobutyronitrile and 4,4′-azobis-(4-cyanovaleric acid) gave the inverted core-shell morphology. Water-soluble hydrophilic initiator, K₂S₂O₈, also gave the inverted core-shell morphology. However, in this case the occurrence of the halfmoonlike, the sandwichlike, and the core-shell morphologies were also observed depending upon the polymerization conditions. The distribution of terminal ? SO groups on the surface area of polystyrene particles could be controlled by initiator concentration and polymerization temperature. Viscosity of polymerization loci dictated the movement of polymer molecules, thus causing the unevenness of particle shape and phase separation at high viscosity state. Viscosity was controlled by the styrene/poly(methyl methacrylate) ratio, the addition of a chain transfer agent or a solvent which is common to polystyrene and poly(methyl methacrylate).     

Block copolymers obtained by free radical mechanism. II. Butyl acrylate and methyl methacrylate

Block copolymers were synthesized using methyl methacrylate and butyl acrylate as the monomers and a multifunctional initiator, di-t-butyl 4,4'-azobis(4-cyanoperoxyvalerate). The polymerizations for the formation of the block copolymers were carried out in two stages. First the poly(methyl methacrylate) polymeric initiator was synthesized and isolated. In the second stage, the thermallyactivated azo group in the polymer backbone initiated the polymerization of butyl acrylate. Upon termination by combination a tri-block results. Selective solvent fractionation was used to separate the block from the homopolymers.     

Synthesis of Magnesium Dihydroxide Hybrid Nanocomposites via ATRP

Several hybrid nanocomposites consisting of a magnesium dihydroxide (MDH) core and tethered poly(meth)acrylate chains were synthesized via atom transfer radical polymerization (ATRP). The hydroxyl groups on the surface of the MDH particles were modified by reaction with 2-bromopropionyl or 2-bromoisobutyryl bromide to attach ATRP initiator moieties to the particle. n-Butyl acrylate, methyl methacrylate, dodecyl methacrylate and octadecyl methacrylate were polymerized from the functionalized MDH particles using the “grafting-from” technique. MDH is a representative of flame retardants which release water when heated. The polymer chains attached to MDH particles will provide the composites with enhanced compatibility in blends with common polymers. The efficiency of attachment, and the molecular weights and polydispersity of the polymers attached to the nanoparticles were investigated by GPC and TGA after post-polymerization cleavage from the particles. AFM was used to analyze morphologies and structure of the composites. An erratum to this article can be found at     

Frontal copolymerization of 2‐hydroxyethyl methacrylate and ethylene glycol dimethacrylate without porogen: comparison with suspension polymerization

Networked, crosslinked poly[(2‐hydroxyethyl methacrylate)‐co‐(ethylene glycol dimethacrylate)] (HEMA‐EGDM) was synthesized by frontal polymerization (FP) using azobisisobutyronitrile as initiator. HEMA‐EGDM copolymers of similar composition were also synthesized by suspension polymerization. The two sets of copolymers were characterized for functional groups (IR), pore volume (mercury intrusion porosimetry), surface area (nitrogen adsorption) and morphology (scanning electron microscopy). FP‐generated polymeric network structures had higher internal pore volumes and surface areas but their surface morphologies were inferior to those of copolymers synthesized by suspension polymerization. Copyright © 2004 Society of Chemical Industry     

Atom transfer radical polymerizations of methyl methacrylate and styrene with an iniferter reagent as the initiator

Three novel iniferter reagents were synthesized and used as initiators for the polymerizations of methyl methacrylate (MMA) and styrene (St) in the presence of copper(I) bromide and N,N,N′,N″,N″‐pentamethyldiethylenetriamine at 90 and 115°C, respectively. All the polymerizations were well controlled, with a linear increase in the number‐average molecular weights during increased monomer conversions and relatively narrow molecular weight distributions (weight‐average molecular weight/number‐average molecular weight ≤ 1.36) throughout the polymerization processes. The polymerization rate of MMA was faster in bulk than that in solution and was influenced by the different polarities of the solvents. A slight change in the chemical structures of the initiators had no obvious effect on the polymerization rates of MMA and St. The initiator efficiency toward MMA was lower than that toward St. The results of ¹H‐NMR, matrix‐assisted laser desorption/ionization time‐of‐flight mass spectrum analysis, and chain‐extension experiments demonstrated that well‐defined poly(methyl methacrylate) and polystyrene bearing photolabile groups could be obtained via atom transfer radical polymerization (ATRP) with three iniferter reagents as initiators. The polymerization mechanism for this novel initiation system was a common ATRP process. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

Novel bioactive copper and nickel polymeric complexes: Synthesis,characterization, antimicrobial activity,and DFT calculations

Polymeric complexes, especially metal-containing polymers, possess aggregated medical applications, especially as antibacterial and antifungal agents. This work describes a facile procedure for producing a series of novel copper and nickel complexes of poly(2-hydroxyphenyl methacrylamide) and poly(2-carboxyphenyl methacrylamide). The polymeric ligands were synthesized through a multistep procedure. Firstly, 4-formylphenyl methacrylate was constructed by acylating 4-hydroxybenzaldehyde with methacryloyl chloride. Then, polymerization of the as-prepared monomer to obtain poly(4-formylphenyl methacrylate) using benzoyl peroxide as an initiator. Thirdly, the polymeric ligands PL1 and PL2 were achieved via exchange reactions between poly(4-formylphenyl methacrylate) and o-aminophenol and anthranilic acid, respectively. Consequently, the two ligands were reacted with copper and nickel acetates to afford four target complexes (Cu-PL1, Ni-PL1, Cu-PL2, and Ni-PL2). By FT-IR, ¹HNMR, UV-visible, and TGA analyses, the structures of PL1, PL2, and their complexes were investigated. Furthermore, the geometries of PL1, PL2, and their complexes were reported through a molecular modeling to investigate some interesting parameters such as the bond length, bond angle, charge on the atoms, the HOMO and LUMO using the Material Studio program. The calculation results illustrated that octahedral geometries are proposed for the synthesized metal complexes. The reported antimicrobial efficiency showed a strong potency for most synthesized compounds against the selected microbes, especially compounds Cu-PL1 and Cu-PL2 which are more effective than the standard against Candida albicans.     

Comparing emulsion polymerization of methacrylate-monomers with different hydrophilicity

A comprehensive experimental study concerning the influence of various types of initiator-emulsifier systems on emulsion polymerization of methacrylate monomers (2-hydroxyethyl methacrylate (HEMA), methyl methacrylate (MMA) and butyl methacrylate (BMA)) reveals interesting relations between initiator and surfactant hydrophilicity on the one hand and the hydrophilicity of the monomers on the other hand. For the water-soluble HEMA stable latexes are only obtained if hydrophobic initiators such as 2,2′-azobisisobutyronitrile or dibenzoyl peroxide in combination with alkyl sulfate surfactants with carbon chain lengths greater than 10 or surface active initiators of the 2,2′-azobis(N-2′-methylpropanoyl-2-amino-alkyl-1)-sulfonate type with alkyl chain lengths greater than 8 are employed. Stable nano size range poly(2-hydroxyethyl methacrylate) (PHEMA) particles have been prepared also by batch emulsion polymerization using ionic surface active initiators (inisurfs). The results clearly show that the formation of stable latex particles requires a proper choice of the initiator-emulsifier system regarding its hydrophilic-hydrophobic balance. The PHEMA particles prepared with surface-active initiators keep their identity and spherical shape even in the dried state whereas in the case of the other initiator-emulsifier systems complete coagulation and coalescence occurs during drying.     

Preparation and morphology study of microporous poly(HEMA–MMA) particles

Porous poly(2‐hydroxyethyl methacrylate‐methyl methacrylate) particles crosslinked with ethylene glycol dimethacrylate were synthesized by free‐radical suspension copolymerization in an aqueous phase initiated by an oil‐soluble initiator, 2,2‐azobisisobutyronitrile. 1‐octanol was used as a pore forming agent (porogen). The porous structures, the particle morphology, and the swelling capacity of the resultant polymer in water at room temperature were studied at different crosslink densities and under various porogen concentrations. The analysis via Scanning Electronic Microscopy (SEM) indicated that permanent pores remained in the dried polymeric particles prepared in the presence of the porogen at certain crosslink densities. According to the studies via the SEM pictures and the pore size distributions, higher porogen concentration promotes the formation of more pores, and higher crosslink density results in narrower pore size distribution. The swelling capacity of the particles in water at room temperature decreases with an increase in the crosslink density, and the existence of the highly porous structures enhances the swelling capacity of the porous particles of poly(2‐hydroxyethyl methacrylate‐methyl methacrylate). © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 103: 707–715, 2007     

Preparation of block copolymers using a new polymeric peroxycarbamate

Block copolymers of poly(styrene-b-methyl methacrylate), poly(styrene-b-n-butyl methacrylate) and poly(methyl methacrylate-b-styrene) have been prepared via chemical reactions. A new polymeric peroxycarbamate is synthesized by reacting equimolar amounts of an aliphatic diisocyanate with a dihydroperoxide. This compound is an effective polymerization initiator, and is used to prepare active prepolymers containing fragments of polymeric peroxycarbamate. A second vinyl monomer is then incorporated to produce various block copolymers. Styrene contents, intrinsic viscosities and chemical and mechanical properties of the copolymers were determined.     

Preparations and oil absorptivities of poly(stearyl methacrylate-co-cinnamoyloxyethyl methacrylate) and PET nonwoven fiber photocrosslinked with it

Cinnamoyloxyethyl methacrylate (CEMA) was synthesized by the reaction of cinnamoyl chloride (CMC) and 2-hydroxyethyl methacrylate (HEMA). Its copolymers with stearyl methacrylate (SMA) were synthesized using benzoyl peroxide (BPO) as an initiator. The synthesized copolymers, poly(SMA-co-CEMA)s (PSCMAs), were photocrosslinked by UV light irradiation. The structures of the products were confirmed by IR and NMR spectroscopies. The thermal properties of the synthesized polymers were determined by DSC. The crystalline melting temperature of crosslinked PSCMA was decreased with increasing CEMA content in the feed. The oil absorptivities of the synthesized polymers were evaluated by the ASTM method (F726-81). The highest oil absorptivity of crosslinked PSCMA on poly(ethylene terephthalate) (PET) nonwoven fiber (NWF) was 610% in 10% crude oil diluted with toluene when the mol percentage of CEMA to SMA in the feed was 7.5. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 73: 2349–2357, 1999     

Isothermal emulsion polymerization of n‐butyl methacrylate with KPS and redox initiators: Kinetic study at different surfactant/initiator concentrations and reaction temperature

Thermal initiators, although widely used in emulsion polymerization, are limited to high reaction temperatures due to their high activation energy. Redox initiators have low activation energies indicating that emulsion polymerization could be conducted at lower temperatures to save energy. In the present study, a redox initiator system comprised of hydrogen peroxide (H₂O₂) and ascorbic acid (AA) in conjunction with a Fe²⁺ ion catalyst is compared with a potassium persulfate (KPS) thermal initiator in an emulsion polymerization system consisting of n‐butyl methacrylate (BMA), sodium lauryl sulfate (SLS) and water. The dependence of particle number on surfactant and initiator concentrations shows that redox‐ and KPS‐initiated systems both follow the Smith‐Ewart theory. However, the high radical flux generated from the redox initiator results in the formation of much smaller latex particles and higher reaction rate with lower molecular weights. Latex particle size and molecular weight could also be influenced by reaction temperature. By using redox initiator, small monodisperse particles (diameter < 50 nm) can be achieved without using a large amount of surfactant. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43037.     

Synthesis of Triblock Copolymers via Photopolymerization of Styrene and Methyl Methacrylate Using Macrophotoinitiators Possessing Poly(ethylene glycol) Units

Macrophotoinitiators based on poly(ethylene glycol)s bearing benzyl tereftalmono amid moieties were synthesized by the reaction of poly(ethylene glycol) (PEG) terminated with terephtaloyl chloride and benzyl amine. The initiators possessing PEG with different molecular weights were used in the photoinduced radical polymerization of styrene (S) and methyl methacrylate (MMA) to yield poly(styrene-b-ethylene glycol-b-styrene) and poly(methyl methacrylate-ethylene glycol-b-methyl methacrylate) triblock copolymers. Characterization of macrophotoinitiators were performed by elemental anlysis, IR and ¹H-NMR spectrum. The elemental analysis results agreed with the theoretical values. The IR and ¹H-NMR spectra showed that the poly(ethylene glycol) units were reacting with the tereftloyl chloride and benzylamine. Characterization of the block copolymers was carried out by spectral measurements, GPC and fractional precipitation methods. The polydispersities of the block copolymers were observed between 1.2–2.32 for poly(methyl methacrylate-ethylene glycol-b-methyl methacrylate) and 1.25–1.90 for poly(styrene-b-ethylene glycol-b-styrene) from GPC measurements.     

The influence of oxide nanoparticles on the kinetics of free radical methyl methacrylate polymerization in bulk

A series of poly(methyl methacrylate) (PMMA) nanocomposites were synthesized using free radical polymerization in bulk, by addition of 1 vol% of oxide nanoparticles (silica, alumina, and titania), differing in the nature and type. The influence of nanofiller presence on the kinetics of methyl methacrylate (MMA) free radical polymerization was investigated. For this purpose, the kinetic model that includes the contribution from the first‐order reaction and the autoacceleration was applied on data obtained following the isothermal polymerization at 70°C by differential scanning calorimetry (DSC). The effect of the size and the surface nature of nanofillers on the interfacial layer thickness (d), as well as the influence of d on the glass transition temperature (T_g) of PMMA hybrid materials was studied. It was found that hydrophilic particles accelerated the initiator decomposition and affected the monomer polymerization on the surface, which caused the formation of thicker interfacial layer compared to the one around hydrophobic fillers. The addition of smaller nanoparticles size decreased the glass transition temperature of pure poly(methyl metacrylate). The linear increase of PMMA T_g value with increasing the polymeric interfacial layer was determined. The T_g values of pure PMMA and PMMA nanocomposite with d of 1.4 nm were estimated to be the same. POLYM. COMPOS. 34:1342–1348, 2013. © 2013 Society of Plastics Engineers     

Architecture of colloidal crystals constructed by silica hybrid nanoparticles

Silica (SiO₂)‐crosslinked polystyrene (PS) particles possessing photofunctional N,N‐diethyldithiocarbamate (DC) groups on their surface were prepared by the free‐radical emulsion copolymerization of a mixture of SiO₂ (diameter D_n = 192 nm), styrene, divinyl benzene, 4‐vinylbenzyl N,N‐diethyldithiocarbamate (VBDC), and 2‐hydroxyethyl methacrylate with a radical initiator under UV irradiation. In this copolymerization, the inimer VBDC had the formation of a hyperbranched structure by a living radical mechanism. These particles had DC groups on their surface. Subsequently, poly(methyl methacrylate) brushes encapsulated SiO₂ particles were synthesized by the grafting from a photoinduced atom transfer radical polymerization (ATRP) approach of methyl methacrylate initiated by SiO₂‐crosslinked PS particles as a macroinitiator. We constructed the colloidal crystals using these photofunctional particles. Moreover, the SiO₂ particle array of colloidal crystals was locked by radical photopolymerization with vinyl monomer as a matrix. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Synthesis of small-molecule initiators derived from fluorinated acrylates and their application in atom transfer radical polymerization (ATRP)

The bromo-terminated small-molecule initiator was prepared by the direct addition reaction of 2,2,3,4,4,4-hexafluorobutyl methacrylate (HFMA) or dodecafluoroheptyl methacrylate (DFMA) with hydrobromic acid in acetic acid under mild conditions. This greatly widened the initiators used for atom transfer radical polymerization (ATRP). The successful polymerization of isobutyl methacrylate (IBMA) or methyl methacrylate (MMA) derived from HFMA-Br or DFMA-Br indicated that fluorinated acrylates could be used as initiators for ATRP. The data of GPC showed the well controlling of the initiator system. FTIR and ¹H NMR characterized the structures of the initiators and their polymers. Contact angle measurement indicated that although only one molecule of fluorinated acrylate was introduced, the surface properties of polymers were improved greatly.     

Polymerization initiated with polymeric compounds,II

The polymerization of methyl methacrylate initiated by the copolymers methacrylaldehyde — styrene — divinylbenzene and acrylaldehyde — ethylene dimethacrylate in the absence of usual initiators was investigated. The polymerization was found to proceed fairly readily and fast. Acceleration can be achieved by adding glycerylaldehyde. An increase in the surface of the initiating copolymer favourably influences the reaction rate; at the same time, however, physical trapping of ungraft poly(methyl methacrylate) molecules in the macroporous initiator seems likely to occur. It was also found that only copolymers containing aldehyde groups could be used for initiation and that besides MMA some other monomers could be polymerized in this way, such as glycidyl methacrylate, acrylic and methacrylic acid, acrylonitrile, and alkyl acrylate.     

Accelerant‐promoted free radical polymerization of methacrylates by stabilized nitroxide unimolecular initiators: synthesis and characterization

BACKGROUND: This investigation evaluates the effectiveness of initiator adducts for living and controlled polymerization of methacrylates, crosslinking of dimethacrylates and thermal stabilities of the resulting polymers. Adducts of 2,2,6,6‐tetramethyl‐1‐piperidinyloxy with benzoyl peroxide and with azobisisobutyronitrile were prepared and evaluated as stabilized unimolecular initiators for the free radical polymerization of methacrylate monomers using sulfuric acid as catalyst. The monomers used were methyl methacrylate, triethylene glycol dimethacrylate (TEGDMA) and ethoxylated bisphenol A dimethacrylate (EBPADMA). RESULTS: Successful polymerization was achieved at 70 and 130 °C with reaction times ranging from 45 min to 120 h. The dispersity (D) of poly(methyl methacrylate) (PMMA) was 1.09–1.28. The livingness and extent of control over polymerization were confirmed with plots of M_n evolution as a function of monomer conversion and of the first‐order kinetics. The glass transition temperature (T_g) for PMMA was 123–128 °C. The degradation temperature (T_d) for PMMA was 350–410 °C. T_d for poly(TEGMA) was 250–310 °C and for poly(EBPADMA) was 320–390 °C. CONCLUSION: The initiators are suitable for free radical living and controlled polymerization of methacrylates and dimethacrylates under mild thermal and acid‐catalyzed conditions, yielding medium to high molecular weight polymers with low dispersity, high crosslinking and good thermal stability. Copyright © 2008 Society of Chemical Industry     

Dispersion polymerization of <Emphasis Type="Italic">N</Emphasis>-vinyl caprolactam in supercritical carbon dioxide

Dispersion polymerization of N-vinyl caprolactam (NVCL) was carried out in supercritical carbon dioxide (scCO₂) using three surfactants. The polymerization was performed in the presence of fluorine-based poly(heptadecafluorodecyl acrylate) (PHDFDA), poly(heptadecafluorodecyl methacrylate) (PHDFDMA) or siloxane-based PDMS-g-pyrrolidonecarboxylic acid (Monasil PCA) as a surfactant. FE-SEM and image analyzer were used to characterize particle morphology, size, and size distribution. When fluorine-based surfactants were used, spherical PVCL particles were obtained. Using Monasil PCA resulted in agglomerated and irregular polymer particles. The effect of concentration of surfactants, initiators, and monomer, and reaction pressure on the particle morphology, average particle size and particle size distribution (PSD) was also investigated with fluorine-based surfactant, PHDFDA or PHDFDMA.     

Synthesis of amphiphilic poly(methyl methacrylate)‐block‐poly(methacrylic acid) diblock copolymers by atom transfer radical polymerization

Atom transfer radical polymerization (ATRP) of 1‐(butoxy)ethyl methacrylate (BEMA) was carried out using CuBr/2,2′‐bipyridyl complex as catalyst and 2‐bromo‐2‐methyl‐propionic acid ester as initiator. The number average molecular weight of the obtained polymers increased with monomer conversion, and molecular weight distributions were unimodal throughout the reaction and shifted toward higher molecular weights. Using poly(methyl methacrylate) (PMMA) with a bromine atom at the chain end, which was prepared by ATRP, as the macro‐initiator, a diblock copolymer PMMA‐block‐poly [1‐(butoxy)ethyl methacrylate] (PMMA‐b‐PBEMA) has been synthesized by means of ATRP of BEMA. The amphiphilic diblock copolymer PMMA‐block‐poly(methacrylic acid) can be further obtained very easily by hydrolysis of PMMA‐b‐PBEMA under mild acidic conditions. The molecular weight and the structure of the above‐mentioned polymers were characterized with gel permeation chromatography, infrared spectroscopy and nuclear magnetic resonance. Copyright © 2005 Society of Chemical Industry     

The rapid,living, anionic polymerization of 2‐vinylnaphthalene at ambient temperature: Characterization of an n‐butyllithium/tetrahydrofuran system in 1,2,3,4‐tetrahydronaphthalene

We report the first well‐controlled room temperature anionic polymerization of 2‐vinylnaphthalene (2‐VNP), using alkyllithium (RLi) initiators. The nucleophilicity and solubility of the RLi as well as that of the 2‐vinylnaphthalenyllithium (VNPLi) and poly(2‐vinylnaphthalenyl)lithium (PVNPLi) propagating species were found to be very important factors in this reaction. An initiator system composed of n‐butyllithium (n‐BuLi) with tetrahydrofuran (THF) in 1,2,3,4‐tetrahydronaphthalene (THN) was determined to be the most effective of the various systems examined. The n‐BuLi/THF complex initiates polymerization and the resulting VNPLi/THF and PVNPLi/THF complexes act as propagating species at room temperature. These species offer adequate nucleophilicity and stability without promoting side reactions. As a result, rapid anionic polymerization was achieved. Various poly(2‐VNP) products with well‐defined polymeric chain structures were synthesized by this process at room temperature. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41901.