聚苯乙烯和聚丙烯酸丁酯无皂核壳乳液聚合反应的研究

聚苯乙烯 (PS)和聚丙烯酸丁酯 (PBA)复合乳液是无皂乳液聚合反应生成的 ,采用丙烯酸丁酯加到聚苯乙烯种子微粒中反应得到的。PS/PBA复合微粒的结构通过红外光谱图明显的吸收峰特征而得到证实。纯PS微粒和低BA含量的PS/PBA微粒几乎是球形和规则的 ,而随着BA单体含量的增加 ,PS/PBA复合微粒的粒子尺寸变大和呈现类似高尔夫球形状。同时 ,本文进一步研究了PS/PBA复合微粒的表面形态学     

Morphology of composite polymer emulsion particles consisting of two kinds of polymers between which ionic bonding intermolecular interaction operates

The morphology of particles (I) produced by seeded emulsion copolymerization of styrene (S) and sodium p-styrene sulfonate (NaSS) with butyl acrylate (BA)-methacryloyloxyethyl-trimethylammonium chloride (QDM) copolymer particles as seed was examined in comparison with poly(butyl acrylate) (PBA)-polystyrene (PS) composite polymer emulsion particles (II). In an electron microscopic observation, it was observed that II particles had an anomalous shape and the electron densities at different points in the particle were heterogeneous, whereas I particles had an almost spherical shape and the electron densities were homogeneous. The maximum tensile strength and toughnes were much larger in II than I. The dynamic mechanical studies indicate that II film had a macroheterogeneous structure consisting of PS-rich and PBA-rich phases, whereas I film had a microheterogeneous structure. These ressults suggest that there is an effect of intermolecular interaction between polymers of different kinds on the formation of heterogeneous structure in particles consisting of two kinds of polymers.     

Synthesis of polystyrene/poly(butyl acrylate) core–shell latex and its surface morphology

A polystyrene (PS)/poly(butyl acrylate) (PBA) composite emulsion was produced by seeded emulsion polymerization of butyl acrylate (BA) with PS seed particles which were prepared by emulsifier‐free polymerization of styrene with potassium persulfate (KPS) under a nitrogen atmosphere at 70°C for 24 h with stirring at 60 rpm and swelled with the BA monomer in an ethanol/water medium. The structure of the PS/PBA composite particles was confirmed by the presence of the characteristic absorption band attributed to PS and PBA from FTIR spectra. The particles for pure PS and PS/PBA with a low content of the BA monomer were almost spherical and regular. As the BA monomer content was increased, the particle size of the PS/PBA composite particles became larger, and more golf ball‐like particles were produced. The surface morphology of the PS/PBA composite particles was investigated by AFM and SEM. The T_g's attributed to PS and PBA in the PS/PBA composite particles were found at 110 and ?49°C, respectively. The thermal degradation of the pure PS and PS/PBA composite particles occurred in one and two steps, respectively. With an increasing amount of PBA, the initial thermal decomposition temperature increased. On the contrary the residual weight at 450°C decreased with an increasing amount of PBA. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 88: 595–601, 2003     

Morphology,thermal property,and mechanical property of core–shell latex polymers. I. Effect of heating and pressuring on PBA/PS linear composite polymer

In this work, butyl acrylate and styrene were used as monomers in the first stage and second stage of polymerization, respectively, and potassium persulfate (K₂S₂O₈) was used as the initiator to synthesize the poly(butyl acrylate)–polystyrene (PBA/PS) composite latex by the method of two-stage soapless emulsion polymerization. The morphology of the latex particles was observed by transmission electron microscopy (TEM), which showed that the composite latex particles had a core–shell structure. The particle-size distribution of the composite latex was very uniform. A thin layer of a PBA-graft-PS copolymer was formed in between the core (PBA) and shell (PS) regions, which thus increased the compatibility between the PBA and PS phases. The process of heating and pressuring influenced the morphology, mechanical properties, and thermal properties of the PBA/PS composite polymer. © 1998 John Wiley & Sons, Inc. J Appl Polym Sci 69: 13–23, 1998     

粒径可控的聚丙烯酸丁酯/聚甲基丙烯酸甲酯核壳乳液的制备及表征

采用种子乳液聚合法制备了聚丙烯酸丁酯(PBA)乳液,然后通过第二单体甲基丙烯酸甲酯的预溶胀法聚合制备了PBA/聚甲基丙烯酸甲酯(PMMA)乳液,用激光散射粒度仪和透射电子显微镜对乳液粒径和结构进行了表征.结果表明,当乳化剂十二烷基硫酸钠质量分数为丙烯酸丁酯的1.5%时,可制备粒径为53.6 nm且分布窄的PBA种子乳液;通过调整补加乳化剂、单体与种子乳液的用量,可制得粒径为53.6～443.8 nm的一系列单分散PBA乳液;PBA/PMMA乳液具有完善的核壳结构,且在核壳两相间存在着一个过渡层.     

Synthesis and characterization of crosslinkable latex with interpenetrating network structure based on polystyrene and polyacrylate

Functional poly[styrene‐co‐(2‐ethylhexyl acrylate)‐co‐(1,6‐hexanediol diacrylate)]/poly[(methyl methacrylate)‐co‐(butyl acrylate)‐co‐(methacrylic acid)‐co‐(diacetone acrylamide)] (PS/PA) semi‐interpenetrating polymer networks (semi‐LIPNs) containing ketone carboxyl groups were synthesized by two‐stage emulsion polymerization, and characterized by Fourier transform infrared, transmission electron microscopy, dynamic light scattering and DSC. A unique feature of the PS/PA semi‐LIPNs is their ability to crosslink and form thermosetting full‐IPN polymers through the reaction of ketone carboxyl and hydrazide in the course of film formation at ambient temperatures. Series of latex particles with various levels of crosslinking density in the PS and PA domain and varied composition of PS/PA LIPNs were obtained. The effects of the LIPN PS/PA composition and the level of crosslinking density in the PS and PA domain on film density, swell ratio, mechanical properties and contact angle with water were investigated. Maximum synergy effects obtained at around 50/50 (PS/PA) in terms of mechanical properties, density and contact angle with water indicate that the maximum degree of interpenetration is obtained at this composition. Copyright © 2006 Society of Chemical Industry     

Preparation and properties of core [poly(styrene‐n‐butyl acrylate)]–shell [poly(styrene–methyl methacrylate–vinyl triethoxide silane)] structured latex particles with self‐crosslinking characteristics

Structured latex particles with a slightly crosslinked poly(styrene‐n‐butyl acrylate) (PSB) core and a poly(styrene–methacrylate–vinyl triethoxide silane) (PSMV) shell were prepared by seed emulsion polymerization, and the latex particle structures were investigated with Fourier transform infrared, thermogravimetric analysis, differential scanning calorimetry, transmission electron microscopy, and dynamic light scattering. The films that were formed from the structured core (PSB)–shell (PSMV) particles under ambient conditions had good water repellency and good tensile strength in comparison with films from structured core (PSB)–shell [poly(styrene–methyl methyacrylate)] latex particles; this was attributed to the self‐crosslinking of CH₂?CH? Si(OCH₂CH₃)₃ in the outer shell structure. The relationship between the particle structure and the film properties was also investigated in this work. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 1824–1830, 2006     

Ab initio reversible addition–fragmentation chain transfer emulsion polymerization of styrene/butyl acrylate mediated by poly(acrylic acid)‐block‐polystyrene trithiocarbonate

Ab initio reversible addition–fragmentation chain transfer (RAFT) emulsion polymerization of styrene/butyl acrylate was investigated with the trithiocarbonate macro‐RAFT agent poly(acrylic acid)‐block‐polystyrene (PAA‐b‐PS) as a stabilizer and a RAFT agent. Influences of the amount of ammonium persulfate (APS), the amount of PAA‐b‐PS and the mass ratio of monomers on emulsion polymerization and film properties are discussed. The particle morphology exhibited spherical‐like structure with particles of about 90 nm in diameter and relatively narrow particle size distribution characterized using transmission electron microscopy and dynamic laser scattering. Fourier transform infrared and ¹H NMR spectra showed that the styrene/butyl acrylate emulsion was successfully synthesized. The monomer conversion increased initially with increasing amount of APS, from 0.4 up to 0.8 wt%, and then decreased. The particle size increased and its distribution decreased gradually with increasing amount of APS. The monomer conversion increased from 76.83 to 94.21% as the amount of PAA‐b‐PS increased from 3 to 4 wt%, and then decreased with further increase of PAA‐b‐PS. The particle size decreased and its distribution increased with increasing amount of PAA‐b‐PS. The water resistance and solvent resistance of the polymer films initially increased and then decreased with decreasing mass ratio of butyl acrylate to styrene. © 2014 Society of Chemical Industry     

Effects of compatibilizing agents in poly(n-butyl acrylate)/poly(methyl methacrylate) composite latexes

Graft copolymers with poly(n-butyl acrylate) (PBA) backbones and poly(methyl methacrylate) (PMMA) macromonomer side chains are used as compatibilizing agents for PBA/PMMA composite latexes. The composite latexes are prepared by seeded emulsion polymerization of methyl methacrylate (MMA) in the presence of PBA particles. Graft copolymers were already incorporated into the PBA particles prior to using these particles as seed via miniemulsion (co)polymerization of n-butyl acrylate (BA) in the presence of the macromonomers. Comparison between size averages of composite and seed particles indicates no secondary nucleation of MMA during seeded emulsion polymerization. Transmission electron microscopy (TEM) observations of composite particles show the dependence of particle morphologies with the amount of macromonomer (i.e., mole ratio of macromonomer to BA and molecular weight of macromonomer) in seed latex. The more uniform coverage with the higher amount of macromonomer suggests that graft copolymers decrease the interfacial tension between core and shell layers in the composite particles. Dynamic mechanical analysis of composite latex films indicates the existence of an interphase region between PBA and PMMA. The dynamic mechanical properties of these films are related to the morphology of the composite particles, the arrangement of phases in the films, and the volume of the interphase polymer. © 1997 John Wiley & Sons, Inc.     

Effects of the functionalizing agent,itaconic acid,on the mechanical properties of microemulsion‐made core/shell polymers

The effect of itaconic acid (IA) as functionalizing agent on the static mechanical properties (Young's modulus, tensile stress, ultimate properties, and hardness) of core/shell polymers made of styrene and butyl acrylate by a two‐stage microemulsion polymerization process is reported. High‐polymer content (>35 wt%) was obtained in the first stage (seed) by adding more monomer semicontinuously to the parent microemulsion‐latex; however, the characteristics of microemulsion‐made latexes were preserved, that is, nanometer particles (<50 nm) and high molar masses (>2 × 10⁶ g/mol). The IA content in the shell was varied from 0 to 20 wt% with respect to that of the polymer in the shell, either polystyrene or poly(butyl acrylate) (PBA). High conversions in both stages (>84 %), final core‐shell latex with relatively high‐polymer content (ca. 20 wt%), and particle with diameters smaller than 78 nm were obtained. The fact that particle size grew from the first (ca. 50 nm) to the second stages (ca. 75 nm) and that the polymers showed two glass transitions suggests that a core shell structure was obtained. The presence of the functionalizing agent (IA) modified the mechanical properties, especially when PBA was in the shell. POLYM. ENG. SCI., 2013. © 2012 Society of Plastics Engineers.     

Effect of particle size on the mechanical properties of polystyrene and poly(butyl acrylate) core/shell polymers

The effects of particle size and polymer location (core or shell) on the mechanical properties of core/shell materials composed of polystyrene (PST) and poly(butyl acrylate) (PBA) made by a two-stage emulsion or microemulsion polymerization process are reported. Low-seed content (LSC) latexes were made by batch polymerization in microemulsions stabilized with DTAB in the presence of an organic salt (dibutyl phosphite). High-seed content (HSC) latexes were produced by microemulsion or emulsion polymerization in semi-continuous process. These latexes were subsequently used to form core/shell particles of PST/PBA or PBA/PST and their mechanical properties were examined and compared. Our results indicate that core/shell particle size and the location of the polymers have important effects on the mechanical properties.     

Novel method of preparation of a charged mosaic membrane by using dipole‐like microspheres. II. Preparation of dumbbell/egg‐like microspheres

The dumbbell‐like/egglike microspheres of poly(4‐vinylpyridine/n‐butyl acrylate)/polystyrene [P(4VP/nBA)/PS] were prepared by soap‐free seed emulsion polymerization. The effects of various polymerization parameters, such as the amount of ethyl acetate (EA) in the continuous phase, swelling time, degree of crosslinking of seed polymer, polymerization temperature, and compatibility of seed polymer and the secondary polymer, and so forth, on the formation of dumbbell‐like/egglike morphology were investigated by scanning electron microscopy (SEM) and transmission electron microscopy (TEM). It was found that secondary particles could be eliminated either by drastically increasing the number of seed particles or by stripping EA from the seed latex by dialysis and evaporation under a vacuum. Swelling the seed particle with the secondary monomer was essential for the preparation of egglike microspheres. For the localization of PS domains on one side of the egglike particle, the most effective factors were to elevate the polymerization temperature up to 90°C and simultaneously to lower the compatibility of the polymer on the seed particle surface with the phase of PS, while using the uncrosslinked seed latex. Crosslinking the seed latex was not suitable for localizing the PS domains in the seed particle, especially when the degree of crosslinking exceeded 0.5 wt % of EGDMA. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 80: 2002–2017, 2001     

Surfactant-free core–shell hybrid latexes from soybean oil-based waterborne polyurethanes and poly(styrene-butyl acrylate)

Novel surfactant-free core–shell hybrid latexes have been successfully synthesized by seeded emulsion polymerization of 10–60 wt% vinyl monomers (styrene and butyl acrylate) in the presence of a soybean oil-based waterborne polyurethane (PU) dispersion as seed particles. The soybean oil-based waterborne polyurethanes, synthesized by reacting isophorone diisocyanate with methoxylated soybean oil polyols and dimethylol propionic acid, form the latex shell, serve as a polymeric high molecular weight emulsifier, while the vinyl polymers form the core. The structures and thermal and mechanical properties of the PU dispersions and the resulting core–shell latexes have been characterized by transmission electron microscopy (TEM), differential scanning calorimetry (DSC), thermal gravimetric analysis (TGA) and measurement of the mechanical properties. The core–shell hybrid latex films show a significant increase in thermal stability and mechanical properties when compared with the pure polyurethane films, and exhibit a change in mechanical behavior from elastomeric polymers to tough and hard plastics, due to grafting and crosslinking in the hybrid latexes.     

Preparation of core-shell emulsion polymer and optimization of shell composition with respect to opacity of paint film

A series of core-shell latexes comprising a poly(n-butyl acrylate-co-methyl methacrylate-co-methacrylic acid) (PBA/MMA/MAA) core and a poly(styrene-co-acrylonitrile) (PS/AN), poly(butyl acrylate-co-methyl methacrylate) (PBA/MMA) shell were prepared at different shell composition ratios. These core-shell binders were used for preparation of decorative coatings. The latexes were synthesized by a semi-continuous sequential emulsion polymerization and characterized by using transmission electron microscopy (TEM), particle size analyser, viscometry and opacity of paint film. The core-shell emulsion with styrene/acrylonitrile ratio 60/40 as shell composition shows the best optical properties.     

The effect of synthesis methods on the mechanical properties of self‐crosslinkable poly(n‐butyl methacrylate‐co‐N‐methylolacrylamide) films

The effects of particle size and parent polymer characteristics on the mechanical properties, gel fraction, and swelling index of self‐crosslinkable poly(n‐butyl methacrylate‐co‐N‐methylolacrylamide) films made by two‐stage emulsion or microemulsion polymerization in the presence of variable amounts of the chain transfer agent, n‐butyl mercaptan, are reported here. In films prepared with latexes made by microemulsion polymerization, the crosslinking degree increased greatly on curing; by contrast, in those made by emulsion polymerization, the crosslinking degree practically did not increase after curing. Stress–strain tests of uncured and cured films indicate that microemulsion‐made films are tougher than the emulsion‐made films. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Preparation of porous polymer materials using water‐in‐oil gel emulsions as templates

Water‐in‐oil gel emulsions consisting of water and n‐butyl acrylate were successfully prepared using N‐3‐hydroxybutylcarbonyl‐l ‐isoleucylaminooctadecane and sorbitan monooleate (Span 80) as gelator and surfactant, respectively. Stable gel emulsions were formed using aqueous phase fractions (APFs) ranging from 10 to 90 vol%. Creaming, flocculation and coalescence were not observed. Low‐temperature polymerization of the gel emulsions with a redox initiator gave the corresponding low‐density, highly porous poly(n‐butyl acrylate)s (PBAs). The microstructures of the PBAs were observed using scanning electron microscopy. All the porous PBAs comprised numerous spherical structures whose sizes could be controlled by adjusting the gel emulsion APF. The densities and porosities of the porous PBAs decreased and increased, respectively, with increasing APF. The absorption capacities of the porous PBAs in organic solvents were studied. The porous PBAs selectively absorbed kerosene from water instantly and the kerosene could then be recovered by physical compression of the PBAs. Further porous polymers were prepared from gel emulsions containing styrene, methyl methacrylate (MMA) or 2‐ethylhexyl acrylate (EHA) as continuous oil phases. The order of absorption capacity and swelling ratio in kerosene was poly(EHA) > PBA ? poly(MMA). Porous copolymers were also prepared from gel emulsions containing a mixture of EHA and MMA as the oil phase. Their absorption and swelling in liquids could be controlled by changing the ratio of EHA and MMA in the gel emulsions. poly(EHA‐co‐MMA) (6:4) was the best polymer when absorption capacity, swelling ratio and durability were simultaneously considered. © 2018 Society of Chemical Industry     

Interpenetrating polymer networks with controllable intermolecular hydrogen bonding

Summary The effect of introducing simultaneously crosslinking and intermolecular hydrogen bonding into blends of poly(styrene) and poly(butyl acrylate) on miscibility was studied by DSC, TEM and IR. Incorporation of strong proton-donor groups into PS apparently promotes its miscibility with PBA due to hydrogen bonding. Single phase IPN can be prepared but much higher content of the proton-donor is needed in comparison with the corresponding blend without crosslinking. The interlocking structure of the networks appears unfavourable to forming real miscible IPNs.     

Ultrasonically initiated emulsion polymerization of n‐butyl acrylate

Ultrasonically initiated emulsion polymerization of n‐butyl acrylate (BA) without added initiator has been studied. The experimental results show that high conversion of BA can be reached in a short time by employing an ultrasonic irradiation technique with a high purge rate of N₂. The viscosity average molecular weight of poly(n‐butyl acrylate) (PBA) obtained reaches 5.24 × 10⁶ g mol^?1. The ultrasonically initiated emulsion polymerization is dynamic and complicated, with polymerization of monomer and degradation of polymer occurring simultaneously. An increase in ultrasound intensity leads to an increase in polymerization rate in the range of cavitation threshold and cavitation peak values. Lower monomer concentration favours enhancement of the polymerization rate. ¹H NMR, ¹³C NMR and FTIR spectroscopies reveal that there are some branches and slight crosslinking, and also carboxyl groups in PBA. Ultrasonically initiated emulsion polymerization offers a new route for the preparation of nanosized latex particles; the particle size of PBA prepared is around 50–200 nm as measured by transmission electron microscopy. © 2001 Society of Chemical Industry     

Morphologies of polybutylacrylate/poly(styrene‐co‐methyl methacrylate) latex prepared by starved emulsion polymerization Part I. Thermodynamics equilibrium morphology

Heterogeneous latexes were prepared by a semicontinuous seeded emulsion polymerization process under monomer starved conditions at 80 °C using potassium persulfate as the initiator and sodium dodecyl sulfate as the emulsifier. Poly(butyl acrylate) latexes were used as seeds. The second‐stage polymer was poly(styrene‐co‐methyl methacrylate). By varying the amounts of methyl methacrylate (MMA) in the second‐stage copolymer, the polarity of the copolymer phase could be controlled. Phase separation towards the thermodynamic equilibrium morphology was accelerated either by ageing the composite latex at 80 °C or by adding a chain‐transfer agent during polymerization. The morphologies of the latex particles were examined by transmission electron microscopy (TEM). The morphology distributions of latex particles were described by a statistical method. It was found that the latex particles displayed different equilibrium morphologies depending on the composition of the second‐stage copolymers. This series of equilibrium morphologies of [poly(butyl acrylate)/poly(styrene‐co‐methyl methacrylate)] (PBA/P(St‐co‐MMA)) system provides experimental verification for quantitative simulation. Under limiting conditions, the equilibrium morphologies of PBA/P(St‐co‐MMA) were predicted according to the minimum surface free energy change principle. The particle morphology observed by TEM was in good agreement with the predictions of the thermodynamic model. Therefore, the morphology theory for homopolymer/homopolymer composite systems was extended to homopolymer/copolymer systems. © 2002 Society of Chemical Industry     

Core–shell particles designed for toughening poly(vinyl chloride)

A novel core–shell modifier (MOD) made up of polystyrene and poly(butyl acrylate) (PBA) grafted on a crosslinked styrene‐co‐butadiene core was synthesized by emulsion polymerization. This modifier was used for enhancing effectively the impact ductility of poly(vinyl chloride) (PVC) without losing its transparency. The effects of the MOD on the properties of PVC/MOD blends were explored. It was found that the butyl acrylate (BA) content of the MOD was an important factor affecting the properties of PVC/MOD blends. The Izod impact strength of these blends reached 1200 J m^?1 when the MOD contained 40 wt% BA. The dispersion morphology of the MOD in the PVC matrix was investigated using transmission electron microscopy, with a uniform dispersion of the MOD with higher BA content being obtained. The toughening mechanism of PVC/MOD blends was also investigated. The presence of BA in the MOD enhanced the ductility of the PVC blends due to the increased amount of soft phase (PBA). The dispersion morphology indicated that the interfacial interaction between MOD particles and PVC matrix was improved due to the presence of PBA graft chain in the MOD. TEM of impact fracture samples showed that shear yielding of the PVC matrix and debonding of MOD particles were the major toughening mechanisms for the PVC/MOD blends. Copyright © 2010 Society of Chemical Industry