Manufacture and quality of UF Ras cheese

Ras cheese was made by means of the traditional method from cow's milk and milk concentrated by ultrafiltration to concentration factors 2 and 5, and from diafiltered x5 retentate. The fresh cheese yield was determined and cheese was ripened for 3 months, changes in moisture, fat, nitrogen fractions, pH, acidity and ripening indices were followed periodically during the ripening period. The organoleptic properties of the cheese were also assessed. UF Milk retentate gave higher cheese yield depending on concentration factor. UF Ras cheese from high concentrated retentate was characterized by slow protein degradation, flavour development and hard texture. The composition and properties of UF Ras cheese from x2 retentate were close to that of traditional Ras cheese.     

Cottage Cheese from Ultrafiltered Skim Milk Retentates in Industrial Cheese Making

Ultrafiltered skim milk retentates were transported to a large industrial cottage cheese plant for milk supplementation leading to cottage cheese. The resulting industrial products were observed for composition, yields, whey component losses, and quality.Ten lots of small curd cottage cheese were made in vats containing up to 6593 kg skim milk. Retentate supplemented skim milks, concentrated approximately 10% (1.1:1) and 20% (1.2:1) in total protein, were very similar in initial composition to the controls. Mean cheese yield values from milks supplemented to 1.2:1 total protein were significantly higher than mean unsupplemented control milk values. Cheese yield efficiencies, per kilogram total solids, were also significantly higher in the retentate cheese but not when calculated per kilogram total protein.Total solids, total protein, and ash were higher in cottage cheese wheys from retentate supplemented cheese and were directly related to retentate supplementation concentration. Mean whey component loss per kilogram cheese exhibited significant decreases from milks of higher retentate supplementation. Retentate supplemented skim milk produced industrial cottage cheese of comparable quality to cheese made from unsupplemented control skim milks.     

Application of Retentate Starter Produced from Ultrafiltered Milk to the Manufacture of Cheddar Cheese

Cheddar cheese was manufactured from whole milk and whole milk retentate using retentate starter made from milk ultrafiltered to 4:1 (vol/vol). One percent retentate starter added to whole milk and 2% starter to 1.7:1 whole milk retentate gave excellent quality cheese. Additionally, a 1% retentate starter added to whole milk gave approximately 3% more cheese. A 2% retentate starter added to 1.7:1 whole milk retentate gave 4% more cheese, reduced cheese making time over that required for control whole milk cheese, and made acid ripening of milk before renneting unnecessary. Starter concentrations above 1% in whole milk and above 2% in whole milk retentates produced some bitterness in the cheese.     

The manufacture of Ras cheese from gamma irradiated milk

Cheese milk exposed to gamma irradiation at a dose of 0·5 Mrad was used in the manufacture of Ras cheese. Quality and ripening of cheese made from irradiated milk were compared with those of cheese made from heat-treated milk.Gamma irradiation of cheese milk reduced the total bacterial count and spore formers by 98·98% and 95·77%, respectively, and eliminated the coliform and pathogenic bacteria. This treatment slightly increased the acid and peroxide values of milk fat, as well as the time required for complete coagulation of milk.An oxidized flavour in the fresh and 1-month-old gamma-irradiated milk (GIM) cheese disappeared during ripening. At the end of ripening, GIM cheese had a better consistency and increased flavour compared with cheese made from heated milk.Ras cheese made from GIM differed little in gross chemical composition but contained higher concentrations of soluble nitrogen compounds and of Free Fatty Acids than the control. Irradiation had a stimulating effect on the total, proteolytic and lipolytic bacterial counts during cheese ripening.     

Yield and Quality of Cheddar Cheese from High Somatic Cell Milk Supplemented with Retentate to Varying Concentrations or Directly Ultrafiltered

High somatic cell milk with a mean cell count of 2,235,000/ml was supplemented to 1.25:1 to 1.88:1 total protein with approximately 5.5:1 low somatic cell whole milk retentate of UF. Curd formation time of cheese milk decreased with increasing concentration of SCC. Supplemented milk concentrated to 1.65: 1 and 1.88:1 total protein displayed normal curd formation times: 34 and 31 min, respectively. Also, cheese made from these mixtures had normal moisture, whereas the remaining cheeses had higher than normal moisture. Supplementation to 1.65:1 and 1.88:1 total protein increased cheese yield by 9.67% and 11.38%, respectively, and produced excellent quality cheese after 2 mo at 10°C.Direct UF of high SCC milk to 1.84:1 total protein improved cheese quality and increased yield over control milk cheeses but not to the same high level attained with retentate supplementation.     

Characterization of Nitrogen Fractions During Ripening of a Soft Cheese Made from Ultrafiltration Retentates

Nitrogen fractions of a soft cheese made from UF retentates were used to characterize the ripening of the cheese. Whole milk was fractionated, using UF and diafiltration to a retentate concentration factor of five times. Control and experimental soft, white cheeses were made from whole milk and UF retentate, respectively. Both cheeses were ripened at 8°C for 21 d and analyzed at 7-d intervals. Nitrogen fractions were separated and discontinuous PAGE was used to characterize total protein and whey protein. A ripening extension index related to rennet activity was determined based on the ratio of soluble N to total N. A ripening depth index related to starter peptidase activity was determined by the ratio nonprotein N/total N. Increases in ripening extension index and ripening depth were higher (48.45 and 18.56%, respectively) in UF cheese than in regular cheese (41.06 and 17.11%, respectively). The N fractions soluble in 20% sodium sulfate were composed mainly of bovine serum albumin, β-lactoglobulin A and B, and α-lactalbumin in fresh and ripened UF cheese. Whey protein N represented about 17 and .5% of total N in UF and regular cheese, respectively. No significant breakdown was detected in the whey protein N fraction in the UF cheese.     

β-Galactosidase in the acceleration of Ras cheese ripening

An attempt has been carried out to accelerate Ras cheese ripening by pre-treatment of cheese milk with β-galactosidase. Milk was treated with a β-galactosidase enzyme preparation, namely lactozym (1 ml/kg milk), at 33°C for 1 h or at 4°C for 18 h and used for Ras cheese making. Flavour intensity, formation of soluble nitrogen compounds, free amino acids and liberation of free fatty acids were enhanced in cheese made from β-galactosidase treated milk. In addition, the ripening period was reduced to 2 months compared with 4 months required for control cheese. Treatment of cheese milk with β-galactosidase at 4°C or 33°C showed a similar effect on the properties of cheese.     

Insoluble calcium content and rheological properties of Colby cheese during ripening

Colby cheese was made using different manufacturing conditions (i.e., varying the lactose content of milk and pH values at critical steps in the cheesemaking process) to alter the extent of acid development and the insoluble and total Ca contents of cheese. Milk was concentrated by reverse osmosis (RO) to increase the lactose content. Extent of acid development was modified by using high (HPM) and low (LPM) pH values at coagulant addition, whey drainage, and curd milling. Total Ca content was determined by atomic absorption spectroscopy, and the insoluble (INSOL) Ca content of cheese was measured by the cheese juice method. The rheological and melting properties of cheese were measured by small amplitude oscillatory rheometry and UW-Melt Profiler, respectively. There was very little change in pH during ripening even in cheese made from milk with high lactose content. The initial (d 1) cheese pH was in the range of 4.9 to 5.1. The INSOL Ca content of cheese decreased during the first 4 wk of ripening. Cheeses made with the LPM had lower INSOL Ca content during ripening compared with cheese made with HPM. There was an increase in melt and maximum loss tangent values during ripening except for LPM cheeses made with RO-concentrated milk, as this cheese had pH <4.9 and exhibited limited melt. Curd washing reduced the levels of lactic acid produced during ripening and resulted in significantly higher INSOL Ca content. The use of curd washing for cheeses made from high lactose milk prevented a large pH decrease during ripening; high rennet and draining pH values also retained more buffering constituents (i.e., INSOL Ca phosphate), which helped prevent a large pH decrease.     

Ripening of cheese made from full concentrated milk retentate with and without peptidase addition

The aim of this study was to determine ripening of cheese made from full concentrated (FC) milk retentate with and without peptidase addition. No free amino acids (FAAs) were found in FC cheese at the end of ripening. However, added peptidase increased FAA formation. Protein and peptide profile analysis showed that FAA and small peptides increased during ripening and therefore some secondary proteolysis occurred. Added peptidase increased D‐lactic acid formation during ripening of cheeses. This kind of changes in lactose fermentation should be considered during developing the making cheese with different enzyme addition.     

Sterigmatocystin: Incidence,fate and production by Aspergillus versicolor in Ras cheese

The occurrence, distribution, and stability of sterigmatocystin (STG) in Ras cheese were investigated. An incidence value for STG in market samples of Ras cheese was 35% with a mean value of 22.2 μg/kg. In experimental Ras cheese from milk contaminated with STG, 80% of the toxin was retained in the curd while 20% was found in the whey. The temperature for cheese ripening affected the toxin content. At 6 °C the toxin concentration was hardly affected, but at 20 °C the concentration was reduced by 16% after 90 days. In Ras cheese contaminated with spores of Aspergillus versicolor, toxin production started after 45 days of the ripening, reached a maximum after 90 days, and declined thereafter. Cow's milk favoured toxin formation in comparison with buffaloe's milk. Aged cheese (more than 6 months) inhibited toxin production.     

Use of cold ultrafiltered retentates for standardization of milks for pizza cheese: Impact on yield and functionality

Pizza cheese was manufactured from two types of Ultrafiltration (UF)-fortified milks: high solids (UFHS; 15.2% TS) and medium solids (UFMS; 13.5%). Cheese milks were obtained by blending cold processed UF retentate with partially skimmed milk and UF (skim milk) retentate. Cheese functionality was assessed using oscillatory rheology and by baking on a pizza. Gels made from UF-fortified milks had similar clotting times and they clotted faster than control milk. Shear stress values of gels from UF-fortified milks were higher than control. Fat recoveries in the cheeses increased in the order UFHS<control<UFMS. Nitrogen recoveries were lower in control than UF-fortified cheeses. During heating loss tangent curves shifted higher during the first month of ripening and the temperature for the maximum loss tangent decreased. Crossover temperature also decreased during ripening. Trichloroacetic acid-soluble nitrogen levels were similar in all cheeses. Standardization of cheese milk with cold UF retentates increased yield without adversely affecting functionality.     

Effect of lactose standardization of milk using low-concentration factor ultrafiltration: Effect of reducing the lactose-to-casein ratio on the properties of milled-curd Cheddar cheese

The pH of cheese is determined by the amount of lactose fermented and the buffering capacity of the cheese. The buffering capacity of cheese is largely determined by the protein contents of milk and cheese and the amount of insoluble calcium phosphate in the curd, which is related to the rate of acidification. The objective of this study was to standardize both the lactose and casein contents of milk to better control final pH and prevent the development of excessive acidity in Cheddar cheese. This approach involved the use of low-concentration factor ultrafiltration of milk to increase the casein content (～5%), followed by the addition of water, ultrafiltration permeate, or both to the retentate to adjust the lactose content. We evaluated milks with 4 different lactose-to-casein ratios (L:CN): 1.8 (control milk), 1.4, 1.1, and 0.9. All cheesemilks had similar total casein (2.3%) and fat (3.4%) contents. These milks were used to make milled-curd Cheddar cheese, and we evaluated cheese composition, texture, functionality, and sensory properties over 9 mo of ripening. Cheeses made from milks with varying levels of L:CN had similar moisture, protein, fat, and salt contents, due to slight modifications during manufacture (i.e., cutting the gel at a smaller size than control) as well as control of acid development at critical steps (i.e., cutting the gel, whey drainage, salting). As expected, decreasing the L:CN led to cheeses with lower lactic acid, residual lactose, and insoluble Ca contents, as well as a substantial pH increase during cheese ripening in cheeses. The L:CN ratio had no significant effect on the levels of primary and secondary proteolysis. Texture profile analysis showed no significant differences in hardness values during ripening. Maximum loss tangent, an index of cheese meltability, was lower until 45 d for the L:CN 1.4 and 0.9 treatments, but after 45 d, all reduced L:CN cheeses had higher maximum loss tangent values than the control cheese (L:CN 1.8). Sensory analyses showed that cheeses made from milks with reduced L:CN contents had lower acidity, sourness, sulfury notes, and chewdown cohesiveness. Standardization of milk to a specific L:CN ratio, while maintaining a constant casein level in the milk, would allow Cheddar cheese manufacturers to have tighter control of pH and acidity.     

Texture and flavour development in Ras cheese made from raw and pasteurised milk

Texture, proteolysis and flavour development in Ras cheeses made from raw or pasteurised milk with two different thermophilic lactic cultures were monitored during ripening. Results showed that at day 1 of manufacture, the moisture content and pH were lower in raw milk cheese than in pasteurised milk cheeses. Levels of water-soluble nitrogen, casein breakdown, free amino groups and free fatty acids were higher in cheese made from raw milk than in that made from pasteurised milk. Textural characteristics, such as hardness, cohesiveness and chewines, increased in all treatments during the first 60 days of ripening due to the reduction in the moisture level during the second stage of salting (dry salting during the first 60 days of ripening). Cheese made from raw milk received the highest texture and flavour scores by panellists.     

Cheddar Cheese from Water Reconstituted Retentates

Reconstituted creamed retentates of ultrafiltration were converted to ripened cheese by Cheddar manufacturing principles. Initially, the fresh cheeses resembled normal Cheddar but during ripening were transformed into Gouda-Swiss types with pH rising rapidly from 5.2 to approximately 6.0.Cheese composition was affected by amount of full fat retentate in reconstituted mixtures. As total milk solids increased in reconstituted retentates, cheese moisture decreased and cheese volume rose to high yields. Cheese yield efficiency showed 1.21 to 1.32 kg cheese per kg total solids. Rennet curd of higher total solids retentates formed more rapidly than normal, and curds were harder. Whey from retentate reconstituted cheeses showed relatively low ash and fat even from cheeses made with high retentate. Soluble protein in 2-mo-old cheeses held at 10° C was lower in cheese from retentates of high solids.     

Ripening changes of Ras cheese made from recombined milk as affected by certain additives

An attempt has been made to accelerate the ripening of Ras cheese made from recombined milk (RM). RM cheese was made from curd with either a mixture of Fromase 100 (fungal rennet) and Kapalase L (an animal lipase) at concentrations of 0·025 and 0·05% or a slurry of fully ripened cheese at concentrations of 1 and 2%. These treatments enhanced flavour development, body characteristics, formation of soluble nitrogen compounds and free fatty acids. The proteinase/lipase mixture was the most effective. A rancid flavour and bitter taste were developed in 3–4-month-old RM cheese made with the higher concentration enzyme mixture.     

Cheddar Cheese from Ultrafiltered Whole Milk Retentates in Industrial Cheese Making

Transporting whole milk retentates of ultrafiltration to a distant large industrial Cheddar cheese making site resulted in 16 lots of Cheddar cheese from vats containing 2,546 to 16,360 kg of cheese milk. Whole milk retentates concentrated by ultrafiltration to 4.5:1 were added to cheese milks to give mixtures concentrated 1.2:1 and 1.3:1 with approximately 20 and 30% more protein and fat, respectively, than in unsupplemented control whole milks or unsupplemented commercial reference milks.Gross composition of Cheddar cheese made from commercial reference, control, and retentate-supplemented milk generally showed no major differences. Yield increased in cheese made from retentate-supplemented milk. Yield efficiency per kilogram total solids rose in retentate cheese over controls but not among commercial reference, control, and retentate lots based on per kilogram fat or total protein. Milk components were higher in wheys from retentate cheeses, but loss of components per kilogram cheese obtained generally showed lower values in whey from retentate cheese.General quality of retentate Cheddar cheese was equal to that of reference unsupplemented commercial cheese and higher than unsupplemented control Cheddar cheeses. It appears technically feasible to ultrafilter milk at one site, such as the farm, collecting station, or specialized center, and transport it to an industrial site for Cheddar cheese making.     

Effects of processing and storage of dairy products on lindane residues and metabolites

Residue levels of lindane and its metabolites were monitored in 25 samples of raw and sterilized milk, yoghurt, Domiati & Ras cheese collected from different regions in the Great Cairo Governorates. The concentrations of lindane followed the order: raw milk > Domiati cheese > sterilized milk > yoghurt=Ras cheese. Most samples were found to contain three or more metabolites at different levels. Heat treatments (pasteurization, boiling and sterilization) reduced lindane levels. The reduction percentages were 65.0–73.0, 75.0–85.4, and 84.4% for lindane content and 0.1–43.0, 37.3–55.4, and 76.6% for total of lindane and its metabolites on pasteurization, boiling, and sterilization, respectively. A gradual reduction of lindane ranging from 1.4–8.9% was observed during the manufacture and storage of yoghurt for three days in a refrigerator. The reduction of lindane was higher in Domiati cheese made by acid-enzyme coagulation than that made by enzyme coagulation. On the other hand, the manufacturing process of Ras cheese removed 36.7% lindane after storage (ripening) periods of 6 months. This may be due to the effect of microorganisms during storage.     

An attempt to produce low fat cephalotyre (Ras) cheese of acceptable quality

Two trials were carried out to produce low fat Ras cheese with acceptable organoleptic properties. In the first trial, cheese milk containing 1%, 1·5% or 2% fat and including CMC or carrageenan at levels of 0·1% and 0·02%, respectively, was used in cheese making. Control cheese was also made from milk containing 4% fat. Cheese without added stabilizers and containing lower fat levels than the control cheese had a flat flavour and tough rubbery body throughout ripening. The addition of both stabilizers improved the body characteristics of low fat cheese but did not affect flavour development in cheeses made from 1% and 1·5% fat milk and only slightly enhanced flavour intensity in cheese made from 2% fat milk.In the second trial, cheese milk of 1% or 1·5% fat with added 0·02% carrageenan was used for the preparation of Ras cheese curd. The resultant curd was then mixed with 2% of a starter culture containing S. diacetylactis and L. casei with 10 ml of 0·05% MnCl₂ solution for each kilogram of curd or reduced glutathione at a level of 100 mg/kg curd. The additives enhanced flavour intensity, improved body characteristics and accelerated the formation of both soluble nitrogenous compounds and Free Volatile Fatty Acids.     

Standardization of milk using cold ultrafiltration retentates for the manufacture of parmesan cheese

The effects of using cold ultrafiltered (UF) retentates (both whole and skim milk) on the coagulation, yield, composition, and ripening of Parmesan cheese were investigated. Milks for cheese making were made by blending cold UF retentates with partially skimmed milk to obtain blends with 14.2% solids and a casein:fat ratio of 1.1. Cutting times, as selected by the cheese-maker, were approximately 15 and approximately 20 min for experimental and control milks, respectively. Storage modulus values at cutting were similar, but yield stress values were significantly higher in UF retentate standardized milks. Cheese yields were significantly higher in UF retentate standardized milks (approximately 12%) compared with control milk (cream removed) (approximately 7 to 8%). Significantly higher protein recoveries were obtained in cheeses manufactured using cold UF retentates. There were no differences in the pH and moisture contents of the cheeses prior to brining, and there was no residual lactose or galactose left in the cheeses. Using UF retentates resulted in a significant reduction in whey volume as well as a higher proportion of protein in the solids of the whey. Proteolysis, free fatty acids, and sensory properties of the cheeses were similar. The use of milk concentrated by cold UF is a promising way of improving the yield of Parmesan cheese without compromising cheese quality. The question remaining to be answered by the cheesemaker is whether it is economical to do so.     

Optimal growth of Lactobacillus casei in a Cheddar cheese ripening model system requires exogenous fatty acids

Flavor development in ripening Cheddar cheese depends on complex microbial and biochemical processes that are difficult to study in natural cheese. Thus, our group has developed Cheddar cheese extract (CCE) as a model system to study these processes. In previous work, we found that CCE supported growth of Lactobacillus casei, one of the most prominent nonstarter lactic acid bacteria (NSLAB) species found in ripening Cheddar cheese, to a final cell density of 10(8) cfu/mL at 37°C. However, when similar growth experiments were performed at 8°C in CCE derived from 4-mo-old cheese (4mCCE), the final cell densities obtained were only about 10(6) cfu/mL, which is at the lower end of the range of the NSLAB population expected in ripening Cheddar cheese. Here, we report that addition of Tween 80 to CCE resulted in a significant increase in the final cell density of L. casei during growth at 8°C and produced concomitant changes in cytoplasmic membrane fatty acid (CMFA) composition. Although the effect was not as dramatic, addition of milk fat or a monoacylglycerol (MAG) mixture based on the MAG profile of milk fat to 4mCCE also led to an increased final cell density of L. casei in CCE at 8°C and changes in CMFA composition. These observations suggest that optimal growth of L. casei in CCE at low temperature requires supplementation with a source of fatty acids (FA). We hypothesize that L. casei incorporates environmental FA into its CMFA, thereby reducing its energy requirement for growth. The exogenous FA may then be modified or supplemented with FA from de novo synthesis to arrive at a CMFA composition that yields the functionality (i.e., viscosity) required for growth in specific conditions. Additional studies utilizing the CCE model to investigate microbial contributions to cheese ripening should be conducted in CCE supplemented with 1% milk fat.