High efficiency solar air heater

This article presents an analysis for a novel type of solar air heater. The main idea is to minimize heat losses from the front cover of the collector and to maximize heat extraction from the absorber. This can be done by forcing air to flow over the front glass cover (preheat the air) before passing through the absorber. Hence, this design needs an extra cover to form a counter-flow heat exchanger. Porous media forms an extensive area for heat transfer, where the volumetric heat transfer coefficient is very high. Hence, using a porous absorber will enhance heat transfer from the absorber to the airstream. In the design of this type of collector, which combines double air passage and porous media, care should be taken to minimize pressure drop. However, the thermal efficiency of this type of collector is significantly higher than the thermal efficiency of conventional air heaters. The thermal efficiency of the suggested collector exceeds 75% under normal operating conditions. The pressure drop is not so significant if high porous medium is used and careful design of U-return section is considered.     

Performance of plastic solar air heating collectors with a porous absorber

The thermal performance of solar air heaters consisting of a porous textile absorber between two PVC foils has been investigated. The efficiency of the heaters depends strongly on the characteristics of the textile forming the absorber and on the back insulation. For an incident solar radiation of 687 W/m² at the collector's surface, a temperature rise of 16-6°C in the air flowing through the solar collector at a rate of 800 m³/h, was achieved, thus yielding an efficiency of nearly 71 percent. Further it was found that the linear approximation for the Hottel-Bliss equation leads to erroneous estimations for the collector's parameters when the absorber is porous; for the same type of collector with a denser textile as absorber, however, such an approximation yields, as usual, correct numerical values for the characteristic parameters of the collector.     

Collector cum storage solar water heaters with and without transparent insulation material

The integrated collector–storage solar water heaters are less expensive and can offer the best alternative for domestic applications particularly to small families to meet hot water requirements. The top heat losses of such solar water heaters are quite high during the night and the temperature of stored hot water is considerably reduced unless covered with extra insulating cover in the evening which is a cumbersome job. The transparent insulation material widely used in Europe for space heating can also minimize top heat losses, if used in such solar water heaters. For this purpose, two units of solar collector cum storage water heaters have been designed to study the relative effect of TI for retaining solar heated hot water for a night duration. Both units were identical in all respects except one of them was covered with TIM. The theoretical exercise was carried out to evaluate design parameters of ISC which revealed total heat loss factor (U_L) 1.03 W/m² K with TIM glazed against 7.06 W/m² K with glass glazed. The TIM glazed has been found to be quite effective as compared to glass glazed SWH and yielded hot water at higher temperature by 8.5 to 9.5°C the next morning. The storage efficiency of such solar water heaters has been found to be 39.8% with TIM glazed as compared to 15.1% without TIM. The TIM glazing means not having to cover the ISC solar water heater with a separate insulator cover in the evening and thus makes its operation much simpler.     

Shape optimization for absorber plates of solar air collectors

Solar air heaters can be used for many applications at low and moderate temperatures. There are different factors affecting the solar air heater efficiency, e.g. collector length, collector depth, type of absorber plate, glass cover plate, wind speed, etc. The absorber shape factor is the most important parameter in the design for any type of solar air heater. Increasing the absorber shape area will increase the heat transfer to the flowing air, but on the other hand, will increase the pressure drop in the collector, this increases the required power consumption to pump the air flow crossing the collector. It was most important to find the optimizing angle of the triangular collector. The effect of the change of the absorber shape factor on the collector performance was studied. A theoretical model was constructed for the two types of collectors, taking into account the new parameter, called the absorber shape factor. The results can be used for all types of solar air heaters by changing the value of the absorber shape factor. The optimum angle of the triangular collector was deduced.     

Performance evaluation of solar air heaters having v-down discrete rib roughness on the absorber plate

This paper presents results of a study of the performance of solar air heaters with 60 ° v-down discrete rectangular cross-section repeated rib roughness on the air flow side of the absorber plate. A detailed investigation has been carried out using a mathematical model to study the effects of various ambient, operating and design parameters on the thermal efficiency and effective efficiency (based on the net gain after taking account of the pumping power) of such air heaters. The study shows that, at air mass flow rates less than about 0.04 kg s⁻¹ per m² of the absorber plate, roughened duct solar air heaters provide significant performance advantage over the smooth duct air heater. The thermal and effective efficiencies differ only marginally at low flow rates. With the increase in the flow rate, the difference between the thermal and effective efficiencies increases because of the increase in the pumping power. At the mass flow rate of about 0.045 kg s⁻¹ m⁻², the effective efficiencies of the roughened and smooth duct solar air heaters are practically the same. The results of the study are presented in the form of design plots.     

A mathematical model of thermal performance of a solar air heater with slats

A mathematical model for computing the thermal performance of a single pass flat-plate solar air collector is presented. Air channels were formed by providing metal slats running along the circulated air passage linking the absorber plate by the bottom one in an endeavor to enhance the thermal efficiency of the solar air collector. A mathematical model, therefore, is developed by which the influence of the addition of the metal slats on the efficiency of the solar collector is studied. A computer code that employs an iterative solution procedure is constructed to solve for the governing energy equations to estimate the mean temperatures of the collector. The effect of volume airflow rate, collector length, and spacing between the absorber and bottom plates on the thermal performance of the present solar air heater was investigated. Furthermore, a numerical comparison of the present design with the most common type of solar air heaters is conducted. The results of the comparison have indicated that better thermal performance was obtained by the modified system.     

Experimental investigation of optimum thermohydraulic performance of solar air heaters with metal rib grits roughness

Artificial roughness has been found to enhance the heat transfer from the collector plate to the air in a solar air heater. However, it would result in increase in frictional losses and hence, power required by fan or blower. This paper presents the results of an experimental investigation of thermohydraulic performance of roughened solar air heaters with metal rib grits. The range of variation of system and operating parameters is investigated within the limits of, e/D_h: 0.035-0.044, p/e: 15-17.5 and l/s as 1.72, against variation of Reynolds number, Re: 3600-17000. The study shows substantial enhancement in thermal efficiency (10-35%), over solar air heater with smooth collector plate. The thermal efficiency enhancement is also accompanied by a considerable increase in the pumping power requirement due to the increase in the friction factor (80-250%). The optimum design and operating conditions have been determined on the basis of thermohydraulic considerations. It has been found that, the systems operating in a specified range of Reynolds number show better thermohydraulic performance depending upon the insolation. A relationship between the system and operating parameters that combine to yield optimum performance has been developed.     

Experimental investigation of three different solar air heaters: Energy and exergy analyses

The present study aims to compare three different types of designed flat-plate solar air heaters, two having fins (Type II and Type III) and the other without fins (Type I), one of the heater with a fin had single glass cover (Type III) and the others had double glass covers (Type I and Type II). The energy and exergy output rates of the solar air heaters were evaluated for various air flow rates (25, 50 and 100 m³/m² h), tilt angle (0°, 15° and 30°) and temperature conditions versus time. Based on the energy and exergy output rates, heater with double glass covers and fins (Type II) is more effective and the difference between the input and output air temperature is higher than of the others. Besides, it is found that the circulation time of air inside the heater played a role more important than of the number of transparent sheet. Lower air flow rates should be preferred in the applications of which temperature differences is more important.     

Comparative performance investigation of integrated collector‐storage solar water heaters with various heat loss reduction strategies

A detailed comparative assessment is reported on the thermal performance of integrated collector‐storage (ICS) solar water heaters with various strategies for reducing top heat losses. The objective of this investigation is to assess and compare heat loss reduction strategies. The shape of ICS solar water heater considered in present investigation is rectangular. The thermal performance of the solar water heater is evaluated and analyzed for the following cases: (1) single glass cover without night insulation; (2) single glass cover with night insulation; (3) double glass cover without night insulation; (4) transparent insulation with single glass cover; and (5) insulating baffle plate with single glass cover. Energy balances are developed for each case and solved using a finite difference technique. The numerical assessment of the system performance is performed for a typical July day in Toronto. Each strategy is observed to be beneficial, reducing top heat losses, and improving system performance. The greatest performance enhancements are observed for the water heater with a single glass cover and night insulation and for the system with a double glass cover and without night insulation. Copyright © 2010 John Wiley & Sons, Ltd.     

Effect of geometrical and thermophysical characteristics of bed materials on the enhancement of thermal performance of packed bed solar air heaters

In this experimental investigation, a packed bed solar air heater has been designed, fabricated and tested under the local weather conditions of Roorkee, India. Data were obtained from May to June 1992. Tests were conducted to cover a wide range of influencing parameters,including the geometrical and thermophysical characteristics of absorber matrices, mass flow rates and input solar energy fluxes under actual outdoor conditions. The effects of these parameters on the thermal performance have been investigated, and the results have been compared with those of flat plate (plane) collectors. Based on thermal performance, the woven screen of different geometry (having the lowest values of bed thickness to element size ratio, bed porosity and extinction coefficient) and the copper woven screen (having highest value of thermal conductivity) have been found to be the best absorber matrices for packed bed solar air heaters. It is observed that the performance of the collector improves appreciably as a result of packing its duct with blackened absorber matrices, and this improvement is a strong function of the bed and operating parameters.     

Experimental comparison of alternative convection suppression arrangements for concentrating integral collector storage solar water heaters

An experimental investigation of an inverted absorber integrated collector storage solar water heater mounted in the tertiary cavity of a compound parabolic concentrator with a secondary cylindrical reflector has been performed under simulated solar conditions. The solar water heaters performance was determined with the aperture parallel to the simulator for a range of transparent baffles positioned at different locations within the collector cavity. Results indicate that glass baffles located at the upper portion of the exit aperture of the CPC can reduce thermal losses through convection suppression without significantly increasing optical losses.     

Comparative study of three thermosyphon solar water heaters made of flat-plate collectors with different absorber configurations

The paper presents a comparative study of three solar water heaters made of flat-plate collectors with different absorber configurations. The performance of the three solar water heaters is assessed under the same conditions. The collectors have the same surface area and are glazed. The theoretical model for each collector type, with the transient effects taken into account, is based on a control volume. By considering a small element of the collector in each case and the storage tank, six partial differential equations were developed for each solar water heater and were solved numerically for a cloudy day. This study shows that the thermal performance obtained with the solar water heater using the absorber-pipe lower bond configuration in the solar collector is always greater than the two others. These results showed that the solar water heater made of the absorber-pipe lower bond configuration is more efficient than the other systems.     

Thermohydraulic performance of solar air heaters with roughened absorber plates

Artificial roughness has been found to enhance the heat transfer from the absorber plate to the air in a solar air heater duct. However, this improvement is invariably accompanied by increased pumping power. In this work, the effect of roughness and operating parameters on the thermal as well as the hydraulic performance of roughened solar air heaters is discussed and the thermohydraulic performance of roughened solar air heaters is compared with that of conventional smooth solar air heaters. The optimum design and operating conditions have been determined. On the basis of thermohydraulic considerations it has been found that the systems operating in a specified range of Reynolds number show better thermohydraulic performance depending upon the insolation. A relationship between the system and operating parameters that combine to yield optimum performance has been developed.     

Analytical and experimental studies on the thermal performance of cross-corrugated and flat-plate solar air heaters

The cross-corrugated heaters consist of a wavelike absorbing plate and a wavelike bottom plate, which are crosswise positioned to form the air flow channel. Two types of these heaters are considered. For the type 1 heater, the wavelike shape of the absorbing plate is along the flow direction and that of the bottom plate is perpendicular to the flow direction, while for the type 2 heater it is the wavelike shape of the bottom plate that is along the flow direction and that of the absorbing plate is perpendicular to the flow direction. The aims of the use of the cross-corrugated absorbing plate and bottom plate is to enhance the turbulence and the heat-transfer rate inside the air flow channel, which are crucial to the improvement of efficiencies of solar air-heaters. To quantify the achievable improvements with the cross-corrugated absorbing and bottom plates, flat-plate solar air-heaters which have both a flat absorbing plate and a flat bottom plate, are also considered. The thermal performance of these three types of solar air-heaters are analyzed, measured and compared under several configurations and operating conditions. All the analytical and experimental results show that, although the thermal performance of the type 2 heater is just slightly superior to that of the type 1 heater, both of these cross-corrugated solar air-heaters have a much superior thermal performances to that of the flat-plate one. It is also found that the use of selected coatings on the absorbing plates of all the heaters considered can substantially enhance the thermal performances of the heaters, whereas such a selected coating on the bottom plates or/and the glass covers does not have such a significant effect on the thermal performances of the heaters.     

Optimization of a smooth flat plate solar air heater using stochastic iterative perturbation technique

Due to low heat transfer capability, the thermal efficiency of solar collectors is very low and various techniques are implemented to increase the performance of solar air heaters. There is a need for optimization of design and operating parameters for maximizing the thermal gain from the solar air heating systems. In this paper a stochastic iterative perturbation technique (SIPT) is implemented to obtain the optimized set of different system and operating parameters i.e. the number of glass cover plate, emissivity of the plate, mean plate temperature, rise in temperature, tilt angle and solar radiation intensity for different Reynolds number. The results obtained have also been compared with the results obtained from genetic algorithm and random search global optimization technique for smooth flat plate solar air heater.     

Modeling the heat exchanges in a solar air heater with a cover partially transparent to infrared radiations

In this paper, the heat exchanges in a plastic cover solar air heater are analysed and an explicit expression of the temperature of the air flowing in that collector is developed as a function of the space coordinate in the flow direction and the time dependent solar intensity. Then the effect of various parameters such as the inlet air temperature, the distance between the absorber and the transparent cover and the air flow on the dynamic behaviour of the collector are studied.     

Transient test of a solar air heater with a compound parabolic concentrator

A method for measuring the performance parameters of a solar thermal collector under non-steady conditions has been applied to an air heater with a truncated compound parabolic concentrator having an aperture area of 1.44 m² and a flat absorber with concentration ratio three. This type of collector was chosen in order to obtain high air temperatures in a tropical climate where the proportion of diffuse solar radiation is high. The parameters found were the optical efficiency, the linear and nonlinear heat loss coefficients, and the effective heat capacity. These parameters were determined individually in separate experiments, some with and some without solar radiation falling on the collector. Agreement within 2% was found between the optical efficiency measured in the experiments and the optical efficiency determined from direct measurements of the optical properties of the materials in the collector. The method can be performed all the year round in a tropical climate when steady conditions do not occur.     

Investigation of thermal performance of-double pass-flat and v-corrugated plate solar air heaters

In this paper, the double pass flat and v-corrugated plate solar air heaters are investigated theoretically and experimentally. Analytical models for the air heater with flat and v-corrugated plates are presented. Numerical calculations have been performed under Tanta (latitude, 30^° 47^′ N) prevailing weather conditions. The theoretical predictions indicated that the agreement with the measured performance is fairly good. Comparisons between the measured outlet temperatures of flowing air, output power and overall heat losses of the flat and v-corrugated plate solar air heaters are also presented. The effect of mass flow rates of air on pressure drop, thermal and thermo hydraulic efficiencies of the flat and v-corrugated plate solar air heaters are also investigated. The results showed that the double pass v-corrugated plate solar air heater is 11-14% more efficient compared to the double pass flat plate solar air heater. It is also indicated that the peak values of the thermo hydraulic efficiencies of the flat and v-corrugated plate solar air heaters are obtained when the mass flow rate of the flowing air is 0.02 kg/s.     

Numerically assisted analysis of flat and corrugated plate solar collectors thermal performances

The paper presents the results of experimentally supported numerical analysis performed in order to investigate the possibilities to improve the thermal efficiency of plate solar collectors. Different numerical models were developed in order to asses the influence of design and operating parameters such as bond conductance between absorber plate and tube, tube diameter, glass cover to absorber plate distance, optical properties of absorber and flow rate on thermal efficiency of collectors. Following the results, two designs of collector without tubes, with parallel flat and corrugated absorber plates of chevron type, is further considered and shown to be an effective way to increase the thermal efficiency of solar energy conversion beyond that of commercial glazed and unglazed solar water heaters. Based on the results, the guidelines for design of a new collector prototype consisting of chevron type corrugated plates normally used in plate heat exchangers are provided.     

Parametric studies on the corrugated solar air heaters with and without cover

A detailed theoretical parametric analysis of a corrugated solar air heater with and without cover has been presented. The optimum flow channel depth, at which the maximum heat is available at the lowest collector cost, has been obtained. The effect of collector parameters and operating conditions is also seen on the collector performance.