Emission characteristics of high speed, dual fuel, compression ignition engine operating in a wide range of natural gas/diesel fuel proportions

In the effort to reduce pollutant emissions from diesel engines various solutions have been proposed, one of which is the use of natural gas as supplement to liquid diesel fuel, with these engines referred to as fumigated, dual fuel, compression ignition engines. One of the main purposes of using natural gas in dual fuel (liquid and gaseous one) combustion systems is to reduce particulate emissions and nitrogen oxides. Natural gas is a clean burning fuel; it possesses a relatively high auto-ignition temperature, which is a serious advantage over other gaseous fuels since then the compression ratio of most conventional direct injection (DI) diesel engines can be maintained high. In the present work, an experimental investigation has been conducted to examine the effects of the total air-fuel ratio on the efficiency and pollutant emissions of a high speed, compression ignition engine located at the authors’ laboratory, where liquid diesel fuel is partially substituted by natural gas in various proportions, with the natural gas fumigated into the intake air. The experimental results disclose the effect of these parameters on brake thermal efficiency, exhaust gas temperature, nitric oxide, carbon monoxide, unburned hydrocarbons and soot emissions, with the beneficial effect of the presence of natural gas being revealed. Given that the experimental measurements cover a wide range of liquid diesel supplementary ratios without any appearance of knocking phenomena, the belief is strengthened that the findings of the present work can be very valuable if opted to apply this technology on existing DI diesel engines.     

Sn催化剂对柴油车排气颗粒去除效果

制备了以Sn为活性组分,以Cu、K、V为助催化剂,以TiO₂/γ-Al₂O₃/堇青石为载体的催化剂,催化剂在700℃下于空气中在马弗炉活化3h.采用DSC/TG测试方法确定催化剂的活性.研究发现,以Sn为活性组分的催化剂能显著降低颗粒的起燃温度和扩大燃烧温度范围,Cu、 K、V的添加能进一步降低起燃温度,而燃烧温度范围却稍有所变窄.活化会降低催化活性,活化导致活性下降的原因不是由催化剂的烧结引起的,而是由活性组分的挥发流失造成的.     

Shock tube investigation of propane-air mixtures with a pilot diesel fuel or cotton methyl ester

The propane (or LPG) is one of the best candidates as an alternative fuel in dual-fuel engines which operate primarily on any type of gaseous fuel using pilot injection of diesel to achieve ignition. The ignition delay has received considerable attention in the published literature for various gaseous fuels using different dual-fuel engines which showed that the ignition delay in a dual-fuel engine is different from that in a diesel engine especially at low loads. In this research, the measurement of ignition delay of propane-air mixtures with a pilot diesel fuel or cotton methyl ester (CME) similar to mixtures used in dual-fuel engines have been performed in a shock tube. The operating conditions were the equivalence ratio ranging from 0.3 to 1.2, the initial pressure varied from 0.4 to 1.0 bar, the initial temperature varied from 423 to 673 K, the relative mass of pilot liquid fuel and the type of liquid fuel. The ignition-delay times were measured using a piezo-electric pressure transducer, charge amplifier, data acquisition card, PC computer and LabVIEW program. From the results, it is shown that, the minimum ignition-delay time for the dual-fuel combustion was observed at stoichiometric equivalence ratio for propane-air mixtures with a pilot diesel fuel or CME. Higher initial temperatures and pressures reduced the ignition delay. Also, the ignition delays of propane-air mixtures are affected by changes in pilot fuel quantities and properties.     

同时消除柴油机尾气排放炭颗粒和NOx催化剂的研究进展

介绍了简单氧化物、复合氧化物(尖晶石和钙钛矿)催化剂都具有同时消除柴油机尾气中的炭颗粒和NO的活性．但是炭颗粒的起燃温度较高,生成N2的选择性差。在消除炭颗粒和氮氧化物时,有N2O生成,造成二次污染,炭颗粒与催化剂的接触形式直接影响炭颗粒的燃烧温度。     

The potential of di-methyl ether (DME) as an alternative fuel for compression-ignition engines: A review

This paper reviews the properties and application of di-methyl ether (DME) as a candidate fuel for compression-ignition engines. DME is produced by the conversion of various feedstock such as natural gas, coal, oil residues and bio-mass. To determine the technical feasibility of DME, the review compares its key properties with those of diesel fuel that are relevant to this application. DME’s diesel engine-compatible properties are its high cetane number and low auto-ignition temperature. In addition, its simple chemical structure and high oxygen content result in soot-free combustion in engines. Fuel injection of DME can be achieved through both conventional mechanical and current common-rail systems but requires slight modification of the standard system to prevent corrosion and overcome low lubricity. The spray characteristics of DME enable its application to compression-ignition engines despite some differences in its properties such as easier evaporation and lower density. Overall, the low particulate matter production of DME provides adequate justification for its consideration as a candidate fuel in compression-ignition engines. Recent research and development shows comparable output performance to a diesel fuel led engine but with lower particulate emissions. NO_x emissions from DME-fuelled engines can meet future regulations with high exhaust gas recirculation in combination with a lean NO_x trap. Although more development work has focused on medium or heavy-duty engines, this paper provides a comprehensive review of the technical feasibility of DME as a candidate fuel for environmentally-friendly compression-ignition engines independent of size or application.     

Innovative means for the catalytic regeneration of particulate traps for diesel exhaust cleaning

Catalytic traps for diesel particulate removal are multifunctional reactors coupling filtration and catalytic combustion of soot. This paper reviews the most recent developments carried out at Politecnico di Torino concerning two different trap types: zirconia-toughened-alumina foams catalysed with Cs–V catalysts, operating according to a deep filtration mechanism, and cordierite or SiC wall-flow filters catalysed with perovskite catalysts (e.g. LaCr_0.9O₃), enabling shallow-bed filtration. The preparation and characterisation of these two trap types are described and the performance of the traps (filtration efficiency, pressure drops, etc.) evaluated on a diesel engine bench under various operating conditions. A final critical assessment points out that most chances of practical application in mobile sources lie in wall-flow type traps for their superior filtration efficiency (>95%) and their compatibility with active trap regeneration means (e.g. fuel post-injection) that can occasionally rise on purpose the exhaust gas temperature to accelerate the catalytic combustion of trapped soot. Conversely, completely passive solutions based on deep filtration catalytic traps show only promise for stationary applications at temperatures higher than 350°C, due to insufficient catalyst activity at lower temperatures.     

Development of catalysts based on pyrovanadates for diesel soot combustion

Pyrovanadates of potassium and cesium were prepared and tested as catalysts for low-temperature combustion of carbon. Their catalytic activity was investigated by both temperature-programmed oxidation and thermogravimetric analysis and compared with that displayed by the metavanadates of the same elements, previously proposed as promising catalysts for soot combustion in diesel emissions. Pyrovanadates show an intrinsic catalytic activity noticeably higher than that of the corresponding metavanadates. In particular, cesium pyrovanadate is capable of lowering the ignition temperature of carbon down to 255°C and to provide a high combustion rate already at about 300°C. Such quite interesting results were confirmed in a pilot plant study on the performance of -Al₂O₃ ceramic foam traps whose pore walls had been lined with catalysts based on either Cs meta- or pyro-vanadates, so as to enable trap self-regeneration by catalytic combustion of the filtered particulate.     

Impact of biodiesel bulk modulus on injection pressure and injection timing. The effect of residual pressure

As the demand for energy rises fossil fuel reserves are depleted daily, increasing the interest in alternative fuels. Biodiesel is one of the best candidates in this class and its use is expected to expand rapidly throughout the world. Numerous researchers have been investigating how biodiesel affects combustion, pollutant formation and exhaust aftertreatment. There is general agreement that its combustion characteristics are similar to those of standard diesel fuel, except for a shorter ignition delay, a higher ignition temperature, and greater ignition pressure and peak heat release. Engine power output is similar with both fuels. As regards emissions, reductions in particulate matter (PM) and carbon monoxide (CO) and increases in nitrogen oxides (NOx) are described with most biodiesel blends. The latter is referred to as the ‘biodiesel NOx effect’. The vast majority of researchers who explored the effect of biodiesel did so in mechanical injection engines. They found that the primary mechanism by which biodiesel increases NOx emissions is by an inadvertent advance in the start of injection timing, caused by a higher modulus and viscosity. However, more recent studies show that NOx emissions also increase in biodiesel-fuelled common rail engines, and that in some cases they actually decrease in engines with mechanically controlled fuel injection systems. This cannot be explained solely by differences in compressibility and remains an open question. The present study provides a contribution to the discussion in this field by describing a new method to evaluate the injection advance in engines with mechanically controlled pumps. The experimental data show that the advances in the start of injection timing, using biodiesel rather than mineral diesel, are smaller than those calculated with standard methods and may even not occur at all, depending on injection system design. In addition, they demonstrate that, contrary to common belief, injection pressure does not always increase when using biodiesel. These data may help explain why some researchers have found similar or even reduced NOx emission also with mechanical injection systems.     

Effect of Exhaust Gas Temperature on Oxidation of Marine Diesel Emission Particulates with Nonthermal-Plasma-Induced Ozone

Because the regulations governing diesel engine emissions are becoming more stringent, effective aftertreatment is needed for particulate matter. Although diesel particulate filters (DPFs) are a leading technology used in automobiles, there remains a problem with DPF regeneration for marine diesel engines that use heavy oil fuel. In the present study, pilot-scale experiments were conducted to develop a particulate oxidation technology for marine diesel engine emissions using DPF regeneration by nonthermal-plasma-induced ozone injection. It has been shown that particulate oxidation depends on the exhaust gas temperature, and regeneration can be performed most effectively at a temperature of approximately 300 °C.     

Comparison of Strategies for the Measurement of Mass Emissions from Diesel Engines Emitting Ultra-Low Levels of Particulate Matter

Regulatory methods for the measurement of particulate matter (PM) mass emissions have traditionally been gravimetric. Modern diesel engines equipped with aftertreatment systems, especially Diesel Particulate Filters (DPFs), however, emit much smaller amounts of particulate matter as compared to traditional diesel engines and emit particulate matter with variable compositions. These changes have led to difficulties in measuring PM emissions rates from modern diesel engines using gravimetric methods. Issues associated with diesel PM mass measurement, such as the semi-volatile nature of PM, the interactions with components in the dilution air such as water and ammonia, and the possibility of sampling artifacts, have counteracted a singular focus on mass measurements. These inherent problems may warrant some alternative approaches to characterizing emissions, using methods related to mass and impacts of emissions that can be more accurately defined. The present study provides a comparison and relative precision of several alternative mass measurement methods employed to measure the mass emissions of particulate matter from diesel engines with low and ultra-low levels of emissions. The methods of measurement reviewed in this study include two gravimetrically based methods, a chemically reconstructed mass method, and an integrated particle size distribution (IPSD) method. The mass measurements were consistent at low emission levels but the chemical speciation and IPSD methods achieved closer agreement and were more precise at ultra-low emission levels. Although mass measurement is a NIST-traceable quantity, alternative methods may present a new paradigm that better characterizes engine emissions in an atmospherically relevant manner.     

Selection of a diesel fuel surrogate for the prediction of auto-ignition under HCCI engine conditions

Homogeneous charged compression ignition (HCCI) is a promising combustion concept able to provide very low NO_x and PM diesel engine emissions while keeping good fuel economy. Since HCCI combustion is a kinetically controlled process, the availability of a kinetic reaction mechanism to simulate the oxidation (low and high temperature regimes) of a diesel fuel is necessary for the optimisation, control and design of HCCI engines. Motivated by the lack of information regarding reliable diesel fuel ignition values under real HCCI diesel engine conditions, a diesel fuel surrogate has been proposed in this work by merging n-heptane and toluene kinetic mechanisms. The surrogate composition has been selected by comparing modelled ignition delay angles with experimental ones obtained from a single cylinder DI diesel engine tests. Modelled ignition angle results are in agreement with the experimental ones, both results following the same trends when changing the engine operating conditions (engine load and speed, start of injection and EGR rate). The effect of EGR, which is one of the most promising techniques to control HCCI combustion, depends on the engine load. High EGR rates decrease the n-heptane/toluene mixture reactivity when increasing the engine load but the opposite effect has been observed for lower EGR rates. A chemical kinetic analysis has shown that the influence of toluene on the ignition time is significant only at low initial temperature. More delayed combustion processes have been found when toluene is added, the dehydrogenation of toluene by OH (termination reaction) being the main kinetic path involved during toluene oxidation.     

Performances of SOx traps derived from Cu/Al hydrotalcite for the protection of NOx traps from the deactivation by sulphur

The behavior of Cu/Al mixed oxides (Cu/Al ratio in the 1:2–1:5 range) have been studied as novel, noble-metal free SO_x traps to protect NO_x traps from the deactivation by sulphur. The investigation was made both in a thermobalance apparatus and in a flow reactor, the latter simulating the reaction conditions and space-velocities of exhaust gases from lean-burn or diesel engines. The analysis of the SO₂ uptake curves as a function of the Cu/Al ratio and reaction temperature indicates that the reaction mechanism of SO₂ uptake depends on two reversible surface processes (the chemisorption of SO₂ and its oxidation by copper ions) and a nearly irreversible process (bulk diffusion of the sulphate species). The rate of these processes depends on (i) the Cu/Al ratio and nature of the surface copper species, (ii) the surface area of the catalyst, (iii) the reaction conditions, and (iv) the degree of sulphation. The SO_x traps showing the best performances in thermogravimetric tests were found also to show the best behavior in flow reactor tests, confirming the validity of thermogravimetric tests, notwithstanding the different composition of the feed used. The SO_x trap having a Cu/Al ratio of 1:2 shows better performances with respect to a reference “state-of-the-art” SO_x trap containing 2% Pt.     

Numerical simulation of soot filtration and combustion within diesel particulate filters

The numerous benefits offered by diesel engines, compared to gasoline ones, are balanced by a drawback of increasing concern, namely soot emissions. Nowadays, soot emissions can be reduced by physically trapping the particles within on-board diesel particulate filters (DPF). The filter gets progressively loaded by filtering the soot laden flue gases, thus causing an increasing pressure drop, until regeneration takes place. The aim of this work is to develop a fully predictive three-dimensional mathematical model able to accurately describe the soot deposition process into the filter, the consequent gradual modification of the properties of the filter itself (i.e. permeability and porosity), the formation of a soot filtration cake, and the final regeneration step. The commercial computational fluid dynamics (CFD) code Fluent 6.2.16, based on a finite-volume numerical scheme, is used to simulate the gas and particulate flow fields in the DPF, whereas particle filtration sub-models and regeneration kinetics are implemented through user-defined-subroutines (UDS).Model predictions highlight uneven soot deposition profiles in the first steps of the filtration process; however, the very high resistance to the gas flow of the readily formed cake layer determines the evolution into an almost constant layer of soot particles. The ignition of the loaded soot was simulated under different operating conditions, and two regeneration strategies were investigated: a “mild regeneration” at low temperature and oxygen concentration, that operated a spatially homogeneous ignition of the deposited soot, and a “fast regeneration”, with an uneven soot combustion along the axial coordinate of the filter, due to strong temperature gradients inside the filter itself. These findings are supported by comparison and validation with experimental data.     

Diesel engine performance and emission evaluation using emulsified fuels stabilized by conventional and gemini surfactants

Diesel engines exhausting gaseous emission and particulate matter have long been regarded as one of the major air pollution sources, particularly in metropolitan areas, and have been a source of serious public concern for a long time. The emulsification method is not only motivated by cost reduction but is also one of the potentially effective techniques to reduce exhaust emission from diesel engines. Water/diesel (W/D) emulsified formulations are reported to reduce the emissions of NO_x, SO_x, CO and particulate matter (PM) without compensating the engine’s performance. Emulsion fuels with varying contents of water and diesel were prepared and stabilized by conventional and gemini surfactant, respectively. Surfactant’s dosage, emulsification time, stirring intensity, emulsifying temperature and mixing time have been reported. Diesel engine performance and exhaust emission was also measured and analyzed with these indigenously prepared emulsified fuels. The obtained experimental results indicate that the emulsions stabilized by gemini surfactant have much finer and better-distributed water droplets as compared to those stabilized by conventional surfactant. A comparative study involving torque, engine brake mean effective pressure (BMEP), specific fuel consumption (SFC), particulate matter (PM), NO_x and CO emissions is also reported for neat diesel and emulsified formulations. It was found that there was an insignificant reduction in engine’s efficiency but on the other hand there are significant benefits associated with the incorporation of water contents in diesel regarding environmental hazards. The biggest reduction in PM, NO_x, CO and SO_x emission was achieved by the emulsion stabilized by gemini surfactant containing 15% water contents.     

Preparation and Application of Perovskite Catalysts for Diesel Soot Emissions Control: An Overview

The diesel engines are energy efficient (1), but their particulate matter (soot) emissions are still a matter of concern even though major advances in their control are being made. For soot abatement, catalytic diesel particulate filter (DPF) technique is widely employed to trap and burn the soot. Many types of catalysts have been investigated for the soot combustion i.e. platinum group metal (PGM) based, perovskite-type oxides, spinel-type oxides, rare earth metal oxides, and mixed transient metal oxides etc. The cost of PGM catalysts is high and their availability is questionable. Further they are susceptible to poisoning and have low thermal stability. On the other hand perovskite catalysts show potential as effective soot oxidation catalyst for the DPF because of their low cost, high thermal stability and tailoring flexibility. Many papers related to soot oxidation over perovskite catalysts have been published but no review paper appears in the literature that is dedicated to soot oxidation. Thus, this article provides a summary of published information regarding pure and substituted perovskite catalyst, preparation methods, properties, and their application for diesel soot emission control.     

Mobile and non-mobile catalysts for diesel-particulate combustion: A kinetic study

One of the potential ways to solve the problem of diesel particulate emission from both stationary and mobile sources is the use of traps carrying a suitable catalyst for promoting particulate combustion as soon as it is filtered. A Cu-K-V based catalyst, considered among the most promising in the literature, the KVO₃+CsCl and the K_0.7Cu_0.3VO₃+KCl catalysts were prepared and investigated. Their performance was compared to a reference V₂O₅ catalyst. The superior performance of the Cu-K-V catalyst is based on the grounds of both microreactor (temperature programmed combustion) and catalytic trap tests. Based on experimental data and modelling calculations, this paper elucidates how the mobility of catalyst components is the main reason for such an outcome performance and is a prerequisite to achieve an activity sufficient for trap self-regeneration.     

Influence of nozzle geometry on ignition and combustion for high-speed direct injection diesel engines under cold start conditions

Starting at low temperatures (below 0 °C) is an important issue for current and near future diesel engine technology. Low ambient temperature causes long cranking periods or complete misfiring in small diesel engines and, as a consequence, an increased amount of pollutant emissions. This paper is devoted to study the influence of nozzle geometry on ignition and combustion progression under glow-plug aided cold start conditions. This study has been carried out in an optically accessible engine adapted to reproduce in-cylinder conditions corresponding to those of a real engine during start at low ambient temperature. The cold start problem can be divided in two parts in which nozzle geometry has influence: ignition and main combustion progress. Ignition probability decreases if fuel injection velocity is increased or if the amount of injected mass per orifice is reduced, which is induced by nozzles with smaller hole diameter or higher orifice number, respectively. Combustion rates increase when using nozzles which induce a higher momentum, improving mixture conditions. For these reasons, the solution under these conditions necessarily involves a trade-off between ignition and combustion progress.     

Experimental Techniques for the Development of the Turbulent Precipitator as a Diesel Particulate Filter

A novel type of diesel particulate filter is introduced: the turbulent precipitator. The aim is to develop a catalytically active filter, based on Cs₂SO₄V₂O₅ molten salt catalyst or cerium fuel-borne catalyst. The novel filter type is developed to circumvent obvious problems like plugging and high pressure drop. In addition to that, it should be flexible, robust and possible to tune for different diesel engines. Its main features are an open flow channel (to prevent plugging and high pressure drops) and soot collection plates (to trap diesel soot). Two filter geometries are described, one with metal collector plates and one with ceramic foam collector plates. Results show that different geometries have different capabilities, making tuning for different diesel engines possible. An engine test bench was designed to measure filter efficiencies, both by particle numbers and particle mass. The diesel soot aerosol is measured with an electrical low-pressure impactor (ELPI). These measurements are not straightforward. For evaluation purposes, the engine test bench was divided into three major components to test it for aerosol measurements: diesel setup, aerosol sampling setup, and ELPI. Each part is restricted by a maximum time on stream.     

Thermal stability of Cu-K-V catalyst for diesel soot combustion

This paper reports a study on the thermal stability of a Cu-K-V catalyst, which showed particular promise for low temperature combustion of diesel particulate. Prolonged treatments were performed at high temperatures (400–1000°C) for periods up to 15 days under different gaseous atmospheres. The effect of such treatments on the catalyst composition was investigated by means of weight-decrease measurements and composition analysis (atomic absorption, X-ray diffraction, etc.), whereas the catalyst activity towards soot combustion was determined via thermogravimetric analysis (TGA) and differential thermal analysis (DTA). The apparent activation energy of the soot combustion process was calculated for a collection of catalyst samples, thermally treated according to several different representative conditions, by the Ozawa method on the basis of the DTA results. Some of the thermal treatments (especially those performed at high temperatures: 900–1000°C) resulted in a reduction of the catalyst activity as shown by the increase of both the activation energy and the soot ignition temperature, as a consequence of the volatilisation of at least some of the active compounds of the catalyst itself (KCl, CuCl₂, etc.). Any periodic thermal regeneration of a catalytically-activated trap for diesel emissions (leading to such high temperatures) performed to eliminate any accumulated soot, has thus to be avoided by designing a trap capable of burning out all the soot produced at the diesel exhaust temperatures (< 400°C).     

Influences on the Particle Size Distribution of Diesel Particulate Emissions

Particulates give great concern for mankind health. Especially the nano size particles are under discussion. Therefore, the particle size distribution from the combustion chamber to tail pipe emissions are of great interest. With the aim of scanning mobility particle sizer the number weighted particle size distributions were measured in the combustion chamber as well as in the exhaust gas up and downstream of aftertreatment systems. Using the identical particle measurement technique results can be compared without changing the particle size definition. The particles in the cylinder of a modern serious DI diesel engine were sampled with a time resolved fast gas sampling valve. The Soot particles formed in the cylinder during the early combustion phase are oxidized by about 99% in the late combustion/early expansion phase, whereas the soot particle sizes distribution in the cylinder at the end of the expansion phase are equal to that in the tail pipe. DI diesel engines with high pressure injection system emit less numbers of particle with in tendency greater sizes compared to IDI diesel engines. Oxidation catalysts do not influence particle size distribution but particulate traps reduce particle number by up to two orders of magnitude. Detail analysis shows that an increase of nano size particle number downstream of an aftertreatment device results from artifacts.