Phenolic resol resin adhesives prepared from alkali-catalyzed liquefied phenolated wood and used to bond hardwood

Wood-based resol resins were prepared from both water- and sodium hydroxide (NaOH)-catalyzed liquefied phenolated wood. The effects of various reaction parameters, e.g. the concentrations of phenol and formaldehyde, temperature, and time, on the extent of yield, free phenol content, molecular weight as well as the gluability of the resol resins have been evaluated. As far as the yield, free phenol content, and molecular weight are concerned, the optimum conditions of resol resin preparation were found to be a phenol : wood weight ratio of 4 : 6, a formaldehyde : phenol mole ratio of 1.5 : 1, a temperature of 82.5°C, and time 3 h. However, these optimum conditions changed when the performance of the adhesives was considered in terms of the adhesive bond strengths for plywood joints. The yield, molecular weights, polydispersity, and gluability of resol resins prepared from water-catalyzed liquefied wood were lower compared with those prepared from NaOH-catalyzed ones. In most cases, the dry-bond strengths of the experimental plywood joints exceeded the minimum Japan Agricultural Standard (JAS) values. On the other hand, except at a higher formaldehyde: phenol ratio (i.e. 2.0 : 1 mole ratio), the plywood joints of all samples delaminated during 'boil-dry-boil' cyclic treatments. However, both dry- and wet-bond strengths of the plywood joints could be improved to exceed standard values by using an additional crosslinking agent, e.g. poly(methylene (polyphenyl isocyanate)) (polymeric MDI). The adhesive perfomance of the wood-based resol resins was explained on the basis of the adhesion between wood veneers and resol resin adhesives.     

15N CP/MAS NMR Study of the Isocyanate/Wood Adhesive Bondline. Effects of Structural Isomerism

Structurally isomeric ¹⁵N-labeled polymeric methylenebis(phenylisocyanate), pMDI, adhesives were synthesized. One resin had a high content of 4,4'-MDI, and another was prepared with a high content of 2,4'-MDI. Both resins were cured with wood (Liriodendron tulipifera) for various times and temperatures and then analyzed using ¹⁵N CP/MAS NMR. It was found that resin polymerization occurs via the reaction of isocyanate with wood moisture to form polyurea. Biuret formation and isocyanate dimerization were detected. Urethane formation probably also occurs; however, signal overlap of urea and urethane signals prevents a definitive conclusion. These findings are similar to previous ones; however, subtle differences are noted. The structurally isomeric resins displayed similar chemistries. Of the two resins, the resin prepared with a high content of 2,4'-MDI cured more slowly, and resulted in a network that was more mobile in the midkilohertz frequency range. This leads to the prediction that resins high in 2,4'-MDI may have a superior performance in impact loading.     

增黏树脂差异性对热熔压敏胶外观及性能的影响

热熔压敏胶是一类集热熔和压敏双重特性的胶黏剂。松香树脂、萜烯树脂及石油树脂作为增黏剂较为广泛地应用于热熔压敏胶中。研究发现,由于生产原料及生产工艺的细小差别,不同厂家生产的同类型增黏树脂在空间结构和相对分子质量上均有差异,所制备的热熔压敏胶性能也明显不同。这种差异性对控制热熔压敏胶的产品质量是非常不利的,对我国松香树脂及萜烯树脂产品的出口有很大影响。因此,研究生产原料的组成、生产工艺、分子结构对松香树脂、萜烯树脂的应用性能的影响是非常有意义的。     

利用化学方法研究脲醛树脂的结构

脲醛树脂的结构随反应条件的变化会产生较大的变异。深入了解脲醛树脂的化学结构,对充分发挥其使用性能具有决定性意义。本文采用化学方法对四种工艺条件下合成的脲醛树脂进行相关分子含量测定,结合实验结果和合成工艺作了结构分析,并对比分析了衰减全反射红外光谱图。两种分析手段得出了一致的结论,说明化学方法完全可以用于脲醛树脂的结构表征。为相关的生产和应用人员掌握脲醛树脂的结构,提供了一种简单可行的方法。     

Fast advancement and hardening acceleration of low‐condensation alkaline PF resins by esters and copolymerized urea

Low‐condensation phenol‐formaldehyde (PF) resins coreacted under alkaline conditions with up to 42% molar urea on phenol during resin preparation yielded PUF resins capable of faster hardening times than equivalent pure PF resins prepared under identical conditions and presented better performance than the latter. The water resistance of the PUF resins prepared seemed comparable to pure PF resins when used as adhesives for wood particleboard. Part of the urea was found by ¹³C‐NMR to be copolymerized to yield the alkaline PUF resin; whereas, especially at the higher levels of urea addition, unreacted urea was still present in the resin. Increase of the initial formaldehyde to phenol molar ratio decreased considerably the proportion of unreacted urea and increased the proportion of PUF resin. A coreaction scheme of phenolic and aminoplastic methylol groups with reactive phenol and urea sites based on previous model compounds work has been proposed, copolymerized urea functioning as a prebranching molecule in the forming, hardened resin network. The PUF resins prepared were capable of further noticeable curing acceleration by addition of ester accelerators; namely, glycerol triacetate (triacetin), to reach gel times as fast as those characteristic of catalyzed aminoplastic resins, but at wet strength values characteristic of exterior PF resins. Synergy between the relative amounts of copolymerized urea and ester accelerator was very noticeable at the lower levels of the two parameters, but this effect decreased in intensity toward the higher percentages of urea and triacetin. ¹³C‐NMR assignements of the relevant peaks of the PUF resins are reported and compared with what has been reported in the literature for mixed, coreacted model compounds and pure PF and urea‐formaldehyde (UF) resins. The relative performance of the different PUF resins prepared was checked under different conditions by thermomechanical analysis (TMA) and by preparation of wood particleboard, and the capability of the accelerated PUF resins to achieve press times as fast as those of aminoplastic (UF and others) resins was confirmed. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 74: 359–378, 1999     

Use of dielectric spectroscopy for real-time in-situ reaction monitoring

Coating resin manufacturing requires knowledge of the extent of reaction during resin synthesis so the appropriate actions can be taken (addition of the next reactant, reaction termination, etc.). This article reports the results from experiments conducted to survey the utility of dielectric spectroscopy (DES) as a real-time, in-situ technique to monitor the extent of reaction during synthesis of three low molecular weight resins that are representative of components used in coatings formulations. The resins made were based on very different chemistries: (1) a 100% solids polyacrylate functional oligomer from the Michael reaction between a polyacrylate monomer and an acetoacetate ester; (2) an acrylate functional monomer from the reaction between an epoxy ester and acrylic acid; and (3) a solvent-based isocyanate-terminated polyurethane prepolymer from the reaction between a mixture of diols and excess diisocyanate. In all three cases, very good to excellent correlations were found between continuous real-time DES output and the values of characteristic QC parameters (viscosity, acid number, epoxy equivalent weight, % NCO, ATR-FTIR peak heights for reactants and products, and GPC data) determined by off-line analysis of samples taken periodically during the reactions.     

Practical relationship between apparent viscosity and molecular weight of urea-formaldehyde resin adhesives

The proper viscosity of urea-formaldehyde (UF) resin adhesive for optimum adhesion depends on the type of a raw wood material for wood-based composite panels. This study investigated the practical relationship between apparent viscosity and molecular weight (MW) of UF resin adhesives during the control of their synthesis. The UF resins were synthesized at various formaldehyde/urea (F/U) mole ratios ranging from 0.8 to 1.5 with different apparent viscosities. In addition, low- and high-viscosity UF resins with 1.0 and 1.2 F/U mole ratios, respectively, were mixed at five different blending ratios of 100:0, 75:25, 50:50, 25:75, and 0:100 to obtain different viscosities. The MW of each resin was measured by gel permeation chromatography, and the relationship between apparent viscosity and MW was derived using the Mark-Houwink (M-H) equation. The results showed a good relationship between the two parameters, allowing the prediction of the MW of UF resins based on their apparent viscosity after synthesis. The weight average molecular weight (Mw) values fit well with the M-H equation, while the number average molecular weight (Mn) values did not. For the first time, this paper has reported that k and α, constants of the M-H equation based on Mw of the UF resin, ranged from 0.015 to 0.017 and 1.172 to 1.276, respectively. These suggest that the relationship between apparent viscosity and Mw should be considered for the synthesis of UF resin adhesives.     

Wood-induced catalytic activation of PF adhesives autopolymerization vs. PF/wood covalent bonding

The reaction of polycondensation of phenol-formaldehyde (PF) resins in the presence of wood was confirmed to have a lower energy of activation than of the PF resin alone. Under the low temperature and short curing times characteristic of the application of PF resins as thermosetting wood adhesives DSC, TGA, chemical kinetics, and IR of PF resins and relevant model compounds were carried out. These indicated that two effects appear to be present when a PF resin cures on a wood surface, both induced by the polymeric constituents of the substrate, namely carbohydrates and lignin. These appear to be (1) the catalytic activation of the resin self-condensation induced particularly by carbohydrates such as crystalline and amorphous cellulose and hemicelluloses and (2) the formation of resin/substrate covalent bonding, particularly in the case of lignin. The first appears to be, by far, the major cause of the lowering of the activation energy of PF resins curing. The contribution of the second has been found to be very small and often negligble under the conditions pertaining to thermosetting wood adhesives applications. Molecular mechanics results appear to indicate that the marked catalytic activation of PF resins autocondensation and curing appears to be induced by the strong set of PF adhesive/substrate secondary forces interactions which appear to weaken bonds which, by cleavage, lead to PF resins autocondensation. © 1994 John Wiley & Sons, Inc.     

Synthesis and cure kinetics of liquefied wood/phenol/formaldehyde resins

Wood liquefaction was conducted at a 2/1 phenol/wood ratio in two different reactors: (1) an atmospheric three‐necked flask reactor and (2) a sealed Parr reactor. The liquefied wood mixture (liquefied wood, unreacted phenol, and wood residue) was further condensed with formaldehyde under acidic conditions to synthesize two novolac‐type liquefied wood/phenol/formaldehyde (LWPF) resins: LWPF1 (the atmospheric reactor) and LWPF2 (the sealed reactor). The LWPF1 resin had a higher solid content and higher molecular weight than the LWPF2 resin. The cure kinetic mechanisms of the LWPF resins were investigated with dynamic and isothermal differential scanning calorimetry (DSC). The isothermal DSC data indicated that the cure reactions of both resins followed an autocatalytic mechanism. The activation energies of the liquefied wood resins were close to that of a reported lignin–phenol–formaldehyde resin but were higher than that of a typical phenol formaldehyde resin. The two liquefied wood resins followed similar cure kinetics; however, the LWPF1 resin had a higher activation energy for rate constant k₁ and a lower activation energy for rate constant k₂ than LWPF2. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Properties of compression‐molded plates made from wood powders impregnated with liquefied wood‐based novolak‐type phenol‐formaldehyde resins

Novolak‐type phenol‐formaldehyde (PF) resins with solution form were prepared by reacting phenol‐liquefied Cryptomeria japonica (Japanese cedar) wood with formalin in the presence of methanol. Wood powders of Albizzia falcate (Malacca albizzia) impregnated with these resins were air dried followed by an oven‐dried at 60°C. DSC analysis showed the PF resin existing in wood powders could be melted, and could be cured if hexamine was mixed and heated at high temperature. Compression‐molded plates made with PF resin impregnated woods had a high degree of curing reaction. However, compression‐molded plates hot‐pressed at 180°C for 8 min or 200°C for 5 min had better internal bonding strength and dimensional stability than others. Premixing hexamine with PF resin and impregnating into wood powders simultaneously could enhance the reactivity of PF resin, but it was not useful for improving the properties of compression‐molded plates. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Synthesis of wood‐based epoxy resins and their mechanical and adhesive properties

Wood‐based epoxy resins were synthesized from resorcinol‐liquefied wood. Wood was first liquefied in the presence of resorcinol with or without a sulfuric acid catalyst at high temperature. Because of the hydroxyl groups, the resorcinol‐liquefied wood was considered as a precursor for synthesizing wood‐based epoxy resin. Namely, the phenolic OH groups of the liquefied wood reacted with epichlorohydrin under alkali condition. By the glycidyl etherification, epoxy functionality was introduced to the liquefied wood. The epoxy functionality of the resins was controlled by the concentration of phenolic OH groups in the liquefied wood, which would be a dominant factor for crosslink density and properties of the cured epoxy resins. The flexural strength (150–180 MPa) and the modulus of elasticity (3.2 GPa) of the highly crosslinked wood‐based epoxy resin were equivalent to those of the commercially available epoxy resin, diglycidyl ether of bisphenol A (DGEBA). Also, the shear adhesive strength of the wood‐based epoxy resin was higher than that of DGEBA when plywood was used as the adhesive substrates. The mechanical and adhesive properties suggested that the wood‐based epoxy resins would be well suited for matrix resins of natural plant‐fiber reinforced composites. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 2285–2292, 2006     

Synthesis of epoxy resins from alcohol‐liquefied wood and the mechanical properties of the cured resins

New wood‐based epoxy resins were synthesized from alcohol‐liquefied wood. Wood was first liquefied by the reaction with polyethylene glycol and glycerin. The alcohol‐liquefied wood with plenty of hydroxyl groups were precursors for synthesizing the wood‐based epoxy resins. Namely, the alcoholic OH groups of the liquefied wood reacted with epichlorohydrin under alkali condition with a phase transfer catalyst, so that the epoxy groups were put in the liquefied wood. The wood‐based epoxy resins and the alcohol‐based epoxy resins as reference materials were cured with polyamide amine. The glass transition temperature (Tg), the tensile strength, and the modulus of elasticity of the wood‐based epoxy resin were higher than those of the alcohol‐based epoxy resin. Also, the shear adhesive strength of the wood‐based epoxy resin to steel plates was higher than those of the alcohol‐based epoxy resins, which was equivalent to the level of petroleum‐based bisphenol‐A type epoxy resins. The higher Tg of the wood‐based epoxy resin than that of the alcohol‐based epoxy resin is one of the evidences that the wood‐derived molecules were chemically incorporated into the network structures. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Synthesis and properties of cationic resins derived from aniline/benzylamine-modified epoxy resins and diethylamines

Aniline/benzylamine-modified epoxy resins with different molecular weights, which contain tertiary amines in the middle of the polymer chain, were synthesized by the reaction of aniline/benzylamine with epoxy resin at various molar ratios. The resulting aniline/benzylamine-modified epoxy resins were reacted with diethylamine and subsequently reacted with 2-ethylhexanol-blocked toluene diisocyanate to obtain thermally crosslinkable resins which contain tertiary amines at the end and in the middle of the polymer chain. These resins were partially neutralixed with acetic acid to give thermally crosslinkable cationic resins. The resulting cationic resins were dissolved in suitable solvents and mixed with deionized water to form various emulsions. The emulsion and electrodeposition properties of these resins were studied in some detail to compare the properties of these cationic resins. The results show that the deposition yields and throwing power of the emulsions prepared from benzylaminemodified epoxy resins are higher than those of the emulsions prepared from anilinemodified epoxy resins. The emulsion having proper pH values can give a high throwing power. High throwing power is the characteristic property of these modified cationic resins. Factors determining the throwing power and deposition yield of the emulsions were also investigated.     

SAN树脂的相对分子质量对ABS树脂力学性能的影响

通过将三种不同相对分子质量的SAN树脂与同一种ABS接枝粉料进行熔融共混 ,测试共混物的力学性能 ,比较了三种SAN各自的增韧特性。实验结果表明 :SAN树脂的相对分子质量越高 ,制得的ABS树脂的冲击强度和断裂伸长率越高。SAN树脂的相对分子质量对ABS树脂的拉伸强度没有影响。SAN树脂的低聚物和挥发成分对拉伸强度影响较大。将高相对分子质量SAN和低相对分子质量SAN按不同比例混合后 ,再与ABS接枝粉料以 18份橡胶共混 ,考察了高相对分子质量SAN的加入对共混物冲击强度和熔体流动速率的影响。在SAN树脂中加入高相对分子质量SAN树脂后 ,可以提高ABS树脂的冲击强度 ,显著降低加工流动性     

Examination of selected synthesis parameters for wood adhesive‐type urea–formaldehyde resins by 13C NMR spectroscopy. III

The varying polymer structures of wood adhesive‐type urea–formaldehyde resins resulting from different formaldehyde/first urea (F/U₁) mole ratios used in the first step of resin manufacture were investigated using ¹³C. As the F/U₁ mole ratio decreased progressively from 2.40 to 2.10 and to 1.80, the viscosity increase due to polymerization during resin synthesis became faster and resulted in decreasing side‐chain branches and increasing free urea amide groups in the resin structure. The resultant UF resins, with the second urea added to an overall F/(U₁ + U₂) of 1.15, showed viscosity decreases when heated with stirring or allowed to stand at room temperature that were also characteristic with the F/U₁ mole ratios used in resin synthesis. The formaldehyde emission levels of particleboards bonded with the freshly made UF resins showed relatively small but similarly characteristic variations. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 80: 2800–2814, 2001     

Some filler effects on cross-linking of unsaturated polyesters

The effect of five fillers on the cross-linking macro-and microcharacteristics of simple unsaturated polyester resins was investigated by differential scanning calorimetry (DSC), reactivity tests, and gel time tests. Glass beads and silica flour appeared to have little influence on the cross-linking reaction of the resin itself, their effect being comparable to mere dilution of the resin. Kaolin presented some interaction with the resin due to its absorption characteristics and acid groups. Reground polyester/glass fiber powder and especially wood flour appeared to present clear chemical interactions with the curing behavior of the resin. Wood flour, in particular, was shown by DSC analysis to strongly co-react with the resin during cross-linking and altered markedly the resin enthalpy change and energy of activation during curing. The wood flour component causing the altered behavior of the resin appears to be lignin. DSC analysis of resins filled with three different types of isolated lignins indicated that this wood flour component reacts in a heterogeneous phase reaction with the resin during cross-linking. It appears that it is the lignin unsaturated carbon–carbon double bonds at the polyester/wood flour and at the polyester/lignin interphases that are likely to co-react by heterogeneous phase radical cross-linking with the polyester resin and styrene unsaturation, markedly changing the resin curing behavior. © 1993 John Wiley & Sons, Inc.     

Progress in development of epoxy resin systems based on wood biomass in Japan

This article reviews the progress in the development of wood biomass origin epoxy resin system from 1960s to recent years in Japan. The methods of using wood biomass for epoxy resin systems are classified into the following three categories; one is the method of preparing lignin‐epoxy resins after applying treatments on the industrial lignin, which has been disposed in large volume, another is that of using wood as the raw material of epoxy resin system after applying treatments directly on wood, and the other is that of composing epoxy resin and/or curing agent from woody raw materials (except the industrial lignin), which are isolated and refined from wood before the treatments. Although several promising technologies have been developed and tried to be industrialized in Japan, the full‐fledged development of wood biomass‐based epoxy resin has just started when viewed as a whole. These developments will be further accelerated toward the construction of the environment harmony type and the resources circulation type societies. As the result of continuous developmental efforts, it is expected that we can look at the scene where epoxy resins are sustainably supplied in various forms even after the depletion of oil resources. POLYM. ENG. SCI.,, 2012. © 2012 Society of Plastics Engineers     

基于电子束辅助固化的木塑复合材料的研究

在辐射剂量为56kGy的双面电子束辐照工艺条件下，制备了苯乙烯(St)、苯乙烯与不饱和聚酯树脂(St／UPE)混合物以及苯乙烯与环氧丙烯酸酯树脂(St／EA)混合物浸渍的冬瓜木和松木系列木塑复合材料，研究了木材和浸渍液体种类以及电子束辐射对浸渍液体的聚合和固化程度以及所得木塑复合材料性能的影响。结果表明在电子束辅助固化工艺条件下，浸入木材的St、St/UPE和St／EA的聚合率以及St／UPE和St／EA的固化率均可大于90％。木塑复合材料的硬度和压缩强度较原木材可提高2～6倍，其1昼夜吸水率则从原木材的64．6％和52．8％分别降低到8．9％～12．9％和7．0％～7．9％。     

Properties of plywood panels bonded with ionic liquid-modified lignin–phenol–formaldehyde resin

The aim of this research was to investigate the physical and mechanical properties of plywood panels bonded with ionic liquid-modified lignin–phenol–formaldehyde (LPF) resin. For this purpose, soda bagasse lignin was modified by 1-ethyl-3-methylimidazolium acetate ([Emim][OAc]) ionic liquid, and then, various contents of modified lignins (10, 15, and 20 wt%) were added as a substitute of phenol in phenol–formaldehyde (PF) resin synthesis. The properties of the synthesized resin were compared with those of a control PF resin. The changes in curing behavior of the resins prepared were analyzed by differential scanning calorimetry (DSC). The physical properties of the resins prepared, as well as the water absorption, thickness swelling, shear strength, and formaldehyde emission of the plywood panels bonded with these adhesives, were measured according to standard methods. DSC analysis indicated that in comparison with PF resins, curing of the LPF resin occurred at lower temperatures. The physical properties of the synthesized resins indicated that viscosity and solid content increased, while gel time and density decreased by addition of treated lignin to the PF resin. Although the panels containing resins with modified lignin yielded low formaldehyde emission, their dimensional stability was worse than those bonded with a commercial PF adhesive. The plywood prepared using IL-treated lignin PF resins has shear strength, which satisfy the requirements of the relevant standards specifications and significantly better than that of panels prepared with the control PF resin. The mechanical properties of the panels could be significantly enhanced with increased percentage of treated lignin content from 0 to 20 wt%.     

Bark extractives-based phenol–formaldehyde resins from beetle-infested lodgepole pine

In this study, phenol–formaldehyde (PF) resins derived from the bark extractives were synthesized and characterized. Bark of lodgepole pine (Pinus contorta Dougl.) infested by mountain pine beetle (Dendroctonus ponderosae Hopkins) was first extracted with 1% NaOH. The bark extractives with and without acid-neutralization were then dried to the solid state. The neutralized and non-neutralized extractives were used to partially replace petroleum-based phenol for synthesizing the bark extractives-PF resins. In comparison with a commercial PF resin and a laboratory made PF resin (Lab PF), the bark extractive-PF resins were found to have higher molecular weights, higher viscosities, and shorter gel times. Acid neutralization of the bark extractives increased the molecular weight of the extractives and modified the performance and curing behavior of the resulting bark extractive-PF resins. Bark extractive-PF resins (BEPF) showed a similar level of post-cured thermal stability to that of the lab PF at higher temperatures, but they differed significantly from that of the commercial PF resin. The bark extractive-PF resins made from both neutralized and non-neutralized extractives at 30% replacement of phenol (by weight) exhibited similar dry and wet bond strengths to the commercial PF resin. At 50% substitution level, BEPF had dry and wet bond strengths similar to the lab PF resin. Our findings suggest that alkaline extractives from mountain pine beetle-infested lodgepole pine bark are suitable for partially substituting phenol in the synthesis of phenolic resin for use in wood adhesives.