INFLUENCE OF COMPATIBILIZATION TREATMENTS ON THE MECHANICAL PROPERTIES OF FIQUE FIBER REINFORCED POLYPROPYLENE COMPOSITES

Fique fibers reinforced polypropylene (PP) composites have been investigated for different fiber lengths and contents. Fiber/matrix interfacial adhesion has been modified by fiber treatments such as mercerization, esterification with maleic anhydride, and adding of an isocyanate compound. A copolymer of polypropylene with maleic anhydride has been employed as compatibilizer agent, by previous mixing with PP matrix. Both compatibilization ways improve fiber/matrix adhesion, as shown by changes of the free surface energy of fibers and also by SEM analysis. Addition of the compatibilizer agent leads to higher flexural properties than those obtained for composites where the fibers were treated. Dynamical mechanical properties of composites seem to indicate that movement in the crystalline PP phase, possibly occurring on the fiber/matrix interphase, takes place in between the glass transition and the melting temperatures of PP matrix.     

Wood fibers as reinforcing fillers for polyolefins

Wood pulp fibers possess strength and modulus properties which compare favorably with glass fibers when the differences in fiber densities are considered. Softwood pulp fibers with fiber aspect ratios near 100 are readily dispersed into high-density polyethylene or isotactic polypropylene with the aid of carboxyic dispersing agents to form mixtures containing 50 weight-percent wood pulp which can be readily injection molded. The mechanical properties of the molded specimens were similar for all types of pulp including Kraft (bleached and unbleached), mechanical and chemical-mechanical pulps, waste pulps, and reclaim newspapers. Comparisons of the stiffness/weight efficiencies revealed that pulp composites equal or exceed the stiffness of most traditional materials of construction including steel, aluminum, glass-fiber composites, and talefilled polyolefins, while retaining a major material cost advantage. The measured strength values of the pulp composites were less than the theoretically predicted values due to the presence of voids created by the formation of volatiles during processing. Mechanical pulps which were available in dry form were preferred because of lower cost and ease of handling. Wood fibers are non-abrasive so that relatively large concentrations may be incorporated into polyolefins without causing serious machine wear during mixing and fabrication.     

High intensity compounding of mica-filled thermoplastics

High-speed turbine mixers have been adapted for compounding filled thermoplastics by the partial flux method. The extreme shearing forces exerted by the mixing impellors simultaneously mixes and delaminates mica fillers to form finely dispersed compounds in a granular, partially fused state which can be directly injection molded without pelletizing. In practice, one turbine mixing unit can be employed for compounding all types of resins and fillers. The partial flux method permits compounding to be accomplished at peak sensor temperatures that are considerably below the resin softening or melting transitions, frequently 50°C less than normal compounding temperatures. The short residence times and reduced energy requirements possible with partial fluxing results in substantial cost reduction without compromising quality or performance. Examples are provided for polypropylene, nylon 66, poly(butene terephthalate), poly(ethylene terephthalate) and poly(phenylene oxide) alloys. Impact modifiers derived from carboxylated polyolefin waxes may be dispersed by the intense shearing action to form highly subdivided submicron particles, which promote crazing and shear deformation during fracture testing, thereby contributing to increased composited toughness with minor sacrifice in modulus and strength. The mechanical properties of micafilled thermoplastics have also been compared with those of short glass fiber composites. In certain applications requiring stiffness and dimensional stability at elevated temperatures, mica composites prepared by intensive mixing in a turbine mixer may be economically substituted for glass fiber counterparts.     

Review on nano-and microfiller-based polyamide 6 hybrid composite: Effect on mechanical properties and morphology

Polyamide 6 (PA6)-based composites are of evolving interest due to its high strength, wear resistance, and barrier properties. The use of binary composites mostly with nanomaterial and glass fibers has been reviewed and presented in literature. However to obtain a balance of properties like stiffness, toughness, and strength along with cost reduction, ternary composites of PA6 have been designed. To achieve the balance, PA6 blend-based composites, with combination of microfiller/nanofiller or PA6 with combination micro-microfiller, PA6 with microfiller/nanofiller and fiber have been designed. The properties of PA6-based ternary hybrid composites depend on type of dispersed phase used, presence of compatibilizer, type of filler used (nanofiller or microfiller or fiber or hybrid) and combination of fillers used. However, a review in this direction is not available in literature. Here, in this study, an overall understanding of various fillers, dispersed phase, and their combinations can be understood along with the discussion on effect of these on tensile properties and morphology of hybrid composite. In this study, an attempt has been made to review the various fillers and dispersed phase and their combinations which have been used in designing the PA6 hybrid composite with good balance of stiffness, toughness, and strength.     

Preparation of polypropylene fiber/banana fiber composites by novel commingling method

Short natural fiber thermoplastic composites are usually fabricated by melt mixing or solution mixing followed by conventional methods like injection molding or compression molding. In melt mixing, the fibers are subjected to high shear and this damage the natural fiber. In solution mixing, the use of the organic solvent is essential and its use is hazardous. Development of a novel method commingling to prepare polypropylene (PP)/short natural fiber composite is the main objective of this study. The influence of fiber loading on the mechanical properties of the composites prepared by the above method has been evaluated. The applications and limitations of several equations to predict physical properties such as tensile strength and modulus of the composites have been described. POLYM. COMPOS., 2010. © 2009 Society of Plastics Engineers     

Linear viscoelastic and morphological description of multiphase systems affected by processing parameters

Influence of processing methods, in terms of comparing compression and injection moldings, on the rheological behavior of polycarbonate (PC)/acrylonitrile‐butadiene‐styrene (ABS) blends and PC/ABS/glass fibers composites is presented. Blend compositions and fiber content are considered as material variables. For blends, the effect of the processing route on the viscoelastic functions is evident only for low shearing frequencies. Injection molding created morphology with cocontinuous character, while compression molded blends have “relaxed” structure, where dispersed phase domains are several times larger than in injection molded ones. The glass fiber reinforcement led to the significant differences in viscoelastic properties of composites processed by injection and compression molding. Injected composites have both moduli always higher than compression molded. Also, fiber lengths are reduced more for compressing molding. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Preparation and Properties of α-Cellulose Short Fiber-Reinforced Poly(lactic Acid) Composites

The objective of this study is to fabricate the PLA/α-cellulose composites and to investigate the effect of α-cellulose short fibers on the toughness improvement of PLA. To homogeneously disperse the polar α-cellulose in the non-polar PLA matrix, the as-received α-cellulose was subjected to surface modification using stearic acid to impart the hydrophobic characteristics to the short fibers. The α-cellulose fibers dispersed more homogeneously in PLA through this modification, and consequently, the fiber pull-out and longer micro-crack length could improve the toughness and damping property of the resulting PLA composites. The inclusion of α-cellulose short fibers considerably decreased the spherulite dimension of the PLA/α-cellulose composites to accommodate larger deformation through grain boundary sliding. The PLA/α-cellulose composite improved its toughness by three times that of the neat PLA with low α-cellulose content (～4 wt.%), and maintained its transparency.     

Mechanical,thermal, and electrical properties of metal fiber-filled polymer composites

The critical concentration at which a metal-filled composite becomes electrically conductive can be dramatically reduced by adding the metal as randomly dispersed fibers. The higher the aspect ratio of the fibers, the lower the concentration needed to induce electrical conductance. Composites exhibiting resistivities below 20 ohm-cm have been produced with less than 8 volume percent aluminum fibers, having an aspect ratio of 24:1. At low fiber loadings the tensile strength of the composites is similar to that of the unfilled polymer. The thermal properties of these composites are shown to increase monotonically in accordance with the theoretical development of Nielsen.     

Investigation of Properties of Polymer/Textile Fiber Composites

Polymer-based composite structures have advantages over other materials. The most important advantage is the higher mechanical properties obtained from the composites when supported by fiber reinforcement. The mechanical and thermal properties of fiber-reinforced composite structures are affected by the amount of fibers in the structures, orientation of the fiber and fiber length. Silk and cotton fibers are used in many fields but especially in clothing and textiles. However, there is not enough research on their usage as reinforcement fibers in composite structures. Silk fibers as a textile material have better physical and mechanic properties than other animal fibers. It is very important that the improvement of the mechanical and physical properties of the composite structures allows them to be used in many areas. From economical, technological and environmental points of view, the improved the mechanical and physical properties of polymeric materials are receiving much attention in the recent studies.

In this study, various lengths (1 mm–2.5 mm and 5 mm) of waste silk and waste cotton fibers were added to high-density polyethylene (HDPE) and polypropylene (PP) polymer in the mixing ratios of (polymer:fiber) 100%:0%, 97%:3%, and 94%:6% to produce composite structures. On the other hand, known lengths (1–2.5–5 mm) of waste silk and waste cotton fibers were added to recycled polyamide-6 (PA₆) and polycarbonate (PC) polymers in mixing quantities of 100%-0%, 97%-3%. A twin-screw extruder was employed for the production of composites. Tensile strength, % elongation, yield strength, elasticity modulus, Izod impact strength, melt flow index (MFI), heat deflection temperature (HDT), and Vicat softening temperature properties were determined. In order to determine the materials' thermal transition and microstructure properties, differential scanning calorimetry (DSC) and scanning electron microscopy (SEM) were used. Results have shown that cotton and silk fibers behave differently than in the composite structure. Waste silk fiber composites give better mechanical properties than waste cotton fiber.     

Studies on thermal,mechanical, morphological,and viscoelastic properties of polybenzimidazole fiber reinforced high density polyethylene composites

High density polyethylene (HDPE) and polybenzimidazole fiber (PBI) composites were prepared by melt blending in a twin screw extruder. The thermomechanical properties of PBI fiber reinforced HDPE composite samples (1%, 4%, and 8%) of fiber lengths 3 mm and 6 mm were investigated using differential scanning calorimeter (DSC), universal testing machine, rheometer, and scanning electron microscopy (SEM). The effects of fiber content and fiber lengths on the thermomechanical properties of the HDPE‐PBI composites were studied. The DSC analysis showed a decrease in crystallinity of HDPE‐PBI composites with an increase of fiber loading. SEM images revealed homogeneous distribution of the fibers in the polymer matrix. The thermal behavior of the composites was evaluated from thermogravimetric analysis and the thermal stability was found to increase with the addition of fibers. The evidence of homogeneous distribution was verified by the considerably high values of tensile strength and flexural strength. In the rheology study, the complex viscosities of HDPE‐PBI composites were higher than the HDPE matrix and increased with the increasing of PBI fiber loading. POLYM. COMPOS., 5–13, 2016. © 2014 Society of Plastics Engineers     

Syntheses and the Main Properties of Fiban Fibrous Ion Exchangers

The works on synthesis and main properties of fibrous ion exchangers are reviewed in the paper. The main attention is paid to the FIBAN materials found practical applications in water treatment and air purification processes. The following methods for preparation of ion exchange fibers have been considered: mechanical mixing of inert fiber‐forming polymer solutions or melts with finely dispersed ion‐exchangers with their following spinning into fibers; preparation of composite fibers containing polymeric reinforcement in the polyelectrolyte body; spinning of specially prepared polymers containing ionizable groups and having fiber‐forming properties; grafting of ionogenic polymers (or polymers in which ionogenic groups can be introduced after grafting) onto polymer chains of the existing polymer fiber; polymer analogues conversion of existing polymeric fibers by introducing in their structure ionizable functional groups. Conditions for preparation of ion exchange fibers with high exchange capacity, optimal swelling and acceptable mechanical properties have been outlined.     

涤纶短纤维油剂DW—6350的研究

本文详细报导了涤纶短纤维油剂DW6350 的研究、开发、试制及推广应用,介绍了该油剂在毛型、棉型及中长涤纶短纤维的生产加工后处理过程中的优良性能,从而根本上解决了国内涤纶短纤维油剂还依赖进口的局面.     

Bamboo fiber polypropylene composites: Effect of fiber treatment and nano clay on mechanical and thermal properties

In the current study, bamboo fibers were modified with sodium meta‐periodate in order to improve the mechanical and thermal properties of the bamboo‐clay‐polypropylene (PP) composites. Both raw and treated bamboo fibers were used in the manufacturing of the composites. The mechanical and thermal properties of the composites from modified bamboo fibers were found to increase considerably compared with those of untreated fibers. Tensile strengths of (raw bamboo fiber)/PP, (raw bamboo fiber‐clay)/PP, and (treated bamboo fiber‐clay)/PP composites showed a decreasing trend with increasing fiber loadings. However, the values for the chemically modified (bamboo fiber)‐clay‐PP composite at all mixing ratios were found to be higher than that of the original PP. The scanning electron micrographs showed that interfacial bonding between the treated fiber‐clay and matrix has significantly improved. It was determined that better dispersion of the filler into matrix occurred on 5% clay addition and fiber treatment. J. VINYL ADDIT. TECHNOL., 21:253–258, 2015. © 2014 Society of Plastics Engineers     

Effect of strain hardening of shape memory polymer fibers on healing efficiency of thermosetting polymer composites

Recently, shape memory polymer fibers (SMPFs) have been used in a biomimetic two-step (Close-Then-Heal) self-healing system for healing macroscopic cracks. The objective of this study was to investigate the effect of cold-drawing programming of SMPFs on the healing efficiency of conventional thermosetting polymer composites and the possibility of healing wide-opened crack by localized heating. To achieve the objective, continuous SMPF strand reinforced conventional epoxy composite beam specimens, which were dispersed with thermoplastic particles, were prepared. The SMPF strands were cold-drawn to various pre-strain levels before casting the polymer matrix. Repeated fracture/healing test was conducted by uniaxial tension. It is found that the composites were able to repeatedly heal macroscopic cracks. Strain-hardening by cold-drawing increased the healing efficiency considerably. It was demonstrated that healing can be achieved by heating locally surrounding the cracked region. The mechanism for the enhanced recovery stress was due to cold-drawing induced molecular alignment and formation of some perfect crystals in the hard segment domain of the SMPF.     

A study on nanofiber‐reinforced thermoplastic composites (II): Investigation of the mixing rheology and conduction properties

This article is portion of a comprehensive study on the development of nanofiber‐reinforced polymer composites for electrostatic discharge materials and structural composites. Vapor‐grown carbon fibers with an average diameter of 100 nm were used as a precursor and model fiber system for carbon nanotubes. These nanofibers were purified and functionalized to provide for an open network of high‐purity nanofibers. Banbury‐type mixing was used to disperse the nanofibers in the polymer matrix. Rheological and microscopic analysis showed that the high shear processing of the polymer/nanofiber mixture led to a homogeneous dispersion of nanofibers with no agglomerates present and no shortening of the nanofibers. The shear thinning behavior of polymeric materials helps in the mixing of the nanofibers to form the composites. A percolation threshold for electrical conduction of 9–18 wt % was observed for the highly dispersed nanofiber networks. The electrical behavior of these materials was not affected by changes in humidity. Microscopic analysis showed highly dispersed nanofibers with no indications of porosity. These conducting polymers are well suited for electrostatic discharge applications, and might well become multifunctional materials for strength/electrical applications. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 80: 1162–1172, 2001     

Cure characteristics and mechanical properties of short nylon fiber‐reinforced nitrile rubber composites

Acrylonitrile butadiene rubber (NBR)‐based composites were prepared by incorporating short nylon fibers of different lengths and concentration into the matrix using a two‐roll mixing mill according to a base formulation. The curing characteristics of the samples were studied. The influence of fiber length, loading, and rubber crosslinking systems on the properties of the composites was analyzed. Surface morphology of the composites has been studied using Scanning Electron Microscopy (SEM). Addition of nylon fiber to NBR offers good reinforcement, and causes improvement in mechanical properties. A fiber length of 6 mm was found to be optimum for the best balance of properties. It has been found that at higher fiber loadings, composites show brittle‐type behavior. Composites vulcanized by the dicumyl peroxide (DCP) system were found to have better mechanical properties than that by the sulfur system. The swelling behavior of the composites in N,N‐dimethyl formamide has been analyzed for the swelling coefficient values. Composites vulcanized in the DCP system were found to have higher rubber volume fraction than that in the sulfur system, which indicates better rubber–fiber interaction in the former. The crosslink densities of various composites were also compared. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 92: 1023–1030, 2004     

Fracture behavior of glass-cloth-reinforced composites

The fracture behavior of glass-cloth-reinforced composites has been studied. Fracture of these composites proceeds by tensile failure of fibers rather than by the shear failure of the matrix or the interface. Although the spread of damage in these composites is restricted to small distances away from the crack path due to the interweaving of the fibers, this distance is found to be appreciably larger for the samples with smaller initial crack lengths. Characteristic distances associated with the Whitney-Nuismer criteria are, in turn, found to be smaller for these composites than for the angle ply laminates or randomly oriented short-fiber composites reported in literature in which the spread of the damage is much greater. Analysis through the crack growth resistance also supports this correlation with the extent of damage spread and indicates that the critical crack length for these composites may be equal to the best fit value of the characteristic distance of the average stress criterion.     

Studies on electrically conductive composites of ethylene propylene diene monomer rubber and steel fibers

Electrically conductive composites comprised of ethylene propylene diene monomer (EPDM) rubber and steel fibers were prepared by an open mill mixing method. Fibers of two distinctly different lengths (5 mm and several meters) were used and the influence of these fibers on electrical conductivity, mechanical, thermal, and physical properties of the composites was investigated. Composites with different compositions were prepared by varying the loading levels of fibers from 20–100 phr (parts per hundred parts of rubber). Homogeneity of the composites was determined using scanning electron microscopy. Further analysis included the measurement of resistance, hardness, tensile strength, tear strength, rebound resilience, etc. The results of the analysis revealed that the addition of steel fibers rendered conductivity to the otherwise insulating EPDM rubber even at small loading levels, however, the length appears to have negligible effect on conductivity. In case of short fibers, the resistance of composites was observed to decrease from > 40 MΩ (Initial value of EPDM rubber) to 25 KΩ at a loading level of 20 phr with a further significant decrease of the order of 10³, that is around 18 Ω at 100 phr. Composites with long fibers exhibited resistance in the range of 15 kΩ–70 Ω at loading levels between 30 and 100 phr. The conductivity of the sample is observed to be altered negligibly on ageing. Mechanical properties such as hardness, tensile, and tear strength were observed to be enhanced in case of composites except resilience which decreased by 29 % in comparison to EPDM rubber. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Approaches to improve the properties of wood fiber reinforced cementitious composites

In an attempt to improve the workability, stability, and physical and mechanical properties of wood fiber-reinforced cementitious composites (WFRCs), alkali-activated blended cements have been explored for their compatibility with various wood fibers such as hardwood fiber, recycled newspaper fiber and recycled kraft paper fiber. Methods including high shear mixing, modifying the cement matrix with silica fume, and molding pressure were evaluated as means for further strengthening the wood fiber-reinforced cement composites. Flexural strengths up to 40 MPa. along with enhanced toughness have been achieved.     

Structure–property relationships of thermally bonded polypropylene nonwovens

The effect of fiber structure and morphology on the resultant mechanical and low load deformation properties of thermally bonded nonwoven polypropylene fabrics has been studied. Commercially available staple polypropylene fibers varying in linear density and draw ratio (Herculon and Marvess staple fibers) were used in this study. The orientation of these fibers was characterized by birefrigence measurements. Differential scanning calorimetry measurements were made to determine the heat of fusion and melting point of fibers. Experiments confirm that tensile strength and stiffness of the fabrics correlate with this fiber structure. Under the same bonding conditions fabrics made from fibers with low draw ratios show higher tensile strength and stiffness than do fibers with high draw ratios. The mechanical properties of fabrics were found to be greatly affected by the thermal bonding temperature. The tenacity and flexural rigidity of fabrics made from poorly oriented fibers show higher values than those made from highly oriented fibers. The shrinkage of the fabrics was observed to increase with increasing bonding temperature in both machine and cross machine directions. The changes in fabric thickness due to the thermal bonding are considerably lower for poorly oriented fibers.