Modification of poly(ethylene ether carbonate) polyols by transesterification

Poly(ethylene ether carbonate) polyols are the reaction products of alkylene carbonates or alkylene oxides and CO₂ with alcoholic initiators. These polyols can be modified with aliphatic hydroxyl compounds by transesterification reactions. The modifier becomes chemically bound into the polymer during reaction and modifies the properties of the polyol. The extent of reaction is very easy to follow by size exclusion chromatography. Molecular weight is controlled by the molecular weight of the reactants and by their stoichiometry. This transesterification process is compared to the previously described transesterification/advancement process. The transesterification process has the advantage of using milder temperature conditions and runs at ambient pressures. Therefore, modifiers can be used in the transesterification process that are unstable or undergo different chemistry under the reaction conditions of the transesterification/advancement process. Although the modifiers used in the transesterification/advancement process must be less volatile than DEG, more volatile modifiers can be used in the transesterification process. The two processes compliment each other, allowing the preparation of a wide variety of modified poly(ethylene ether carbonate) polyols. These polyols are useful in polyurethane applications.     

Polyurethane elastomers based on molecular weight advanced poly(ethylene ether carbonate) polyols. IV. Effects of poly(propylene glycol) modified diols

A series of polyurethane elastomers with a (A{BC}_m)n type of structure have been prepared and characterized based on poly(propylene glycol) modified poly(ethylene ether carbonate) polyols, where the poly(propylene glycol) content and block length were varied systematically. Strength and modulus properties showed a marked dependence on modifier level and exhibited synergistic property improvements at 25–50 wt % modifier, relative to both unmodified poly(ethylene ether carbonate) diol and poly(propylene glycol) controls. DMA results indicated an increased modulus for the modified plaques throughout the rubbery plateau region, with higher thermal dissociation temperatures. Excellent organic solvent resistance was maintained with 25–50 wt % poly(propylene glycol) modification in the soft segment. Chemical structure of the polyurethane elastomers was established by proton and ¹³C-NMR spectroscopy. The morphology of these modified polyurethanes appears to be quite complex. Since the modified soft segments are block copolymers of blocks with a tendency toward immiscibility, some microphase separation within the soft segment domains of the polyurethane polymers might be expected. The soft segment T_g is highest where properties are maximized, suggesting changes in phase mixing. © 1992 John Wiley & Sons, Inc.     

Glycolyzed poly(ethylene terephthalate) waste and castor oil-based polyols for waterborne polyurethane adhesives containing hexamethoxymethyl melamine

Glycolysis of poly(ethylene terephthalate) (PET) waste using different molar ratio of poly(ethylene glycol) (PEG400), was used to produce saturated hydroxyl-functional polyester polyols with castor oil (CO) by transesterification process. The waterborne polyurethane (WBPU) adhesives were synthesized from these saturated polyester polyols, isophorone diisocyanate (IPDI), dimethylolpropionic acid (DMPA), and hexamethoxymethyl melamine (HMMM) as cross-linking agent by a conventional prepolymer process. The glycolyzed polyols and polyester polyos formations were characterized using Fourier transform infrared spectroscopy (FTIR) and the molecular weights were determined using gel permeation chromatography (GPC). The cross-linking reaction between WBPU and HMMM was verified using FTIR and ¹H NMR analysis. Thermal properties were investigated by thermogravimetric analysis (TG). Thermal stability of cross-linked WBPU significantly increased with decreasing castor oil content in the process of transesterification to obtain polyester polyol as a soft segment. The T_15% and T_50% (the temperature where 15 and 50% weight loss occurred) of WBPU increased with the decreasing of castor oil content in the obtained polyester polyols, caused by the steric hindrance of polyester polyol with higher castor oil content, in the process of cross-linking reactions with HMMM. The physico-mechanical properties of WBPU, such as hardness, adhesion test, and gloss of the dried films were also determined considering the effect of participation of HMMM in cross-linking reactions with polyurethane, on coating properties.     

Moisture-cured polyurethane based on polyester and polycarbonate polyols

Moisture-cured polyurethanes were prepared by reacting toluene diisocyanate and sebacic acid-based hydroxy esters such as ethylene glycol sebacate, propylene glycol sebacate, diethylene glycol sebacate, and polyester polyols such as poly(ethylene glycol sebacate), poly(propylene glycol sebacate), poly(diethylene glycol sebacate), and poly(butane diol sebacate). The effect of molecular weight of the esters on film properties and the catalytic effect of 3–5% triethylamine, triethanolamine, and 2-diethylaminoethanol on curing of such films were investigated. Polyurethanes were also prepared using a blend of poly(butane diol carbonate) polyol with polyester polyols. Best polyurethane compositions were obtained when sebacic acid-based polyester polyols were blended with poly(butane diol carbonate) polyol in the ratio of 3:2. These polyurethanes show good tensile strength (120–215 kg/cm²) and elongation (340–460%) properties, having high melting points (247–268°C) and good resistance to solvents and chemicals. Moreover, they are colorless and transparent.     

Rigid polyurethane foams derived from cork liquefied at atmospheric pressure

The aim of this study was to evaluate the possibility of using polyols derived from liquefied cork in the production of novel bio‐based polyurethane foams (PUFs). For that purpose, different liquefaction conditions were used at atmospheric pressure and moderate temperature where poly(ethylene glycol) and glycerol were used as solvents and sulfuric acid as catalyst. The ensuing polyols were used to produce foams which were characterized using structural, morphological, thermal and mechanical analyses to demonstrate that liquefaction conditions play a crucial role in the properties of the foams. The resulting foams exhibited the typical cellular structure of PUFs with low densities (57.4–70.7 kg m^?3) and low thermal conductivities (0.038–0.040 W m^?1 K^?1). However, the mechanical properties differed significantly depending on the liquefaction conditions. The best stress–strain results were obtained for PUFs prepared using the polyol with lowest I_OH and water content (Young's modulus of 475.0 kPa, compressive stress (σ_10%) of 34.6 kPa and toughness of 7397.1 J m^?3). This PUF was thermally stable up to 200 °C and presented a glass transition temperature of around 27 °C. The results obtained demonstrate that these polyols from liquefied cork yield PUFs that are adequate materials for insulation applications. © 2014 Society of Chemical Industry     

Molecular weight advancement of poly(ethylene ether carbonate) polyols

Poly(ethylene ether carbonate) polyols have been prepared from ethylene carbonate and monoethylene glycol (MEG) or diethylene glycol (DEG) using sodium stannate trihydrate as catalyst. When these polyols (catalyst removed) are heated to elevated temperatures (< 180°C) at reduced Pressures, volatile impurities are removed, as distillate, molecular weight builds in a controllable manner. This is thought to be a transesterification process in which ? OC(O)CH₂CH₂OCH₂CH₂OH end groups on one molecule react with carbonate moieties on a second molecule with loss of DEG. These advanced polyols form rapidly with high CO₂ retention and relatively low polydispersity. This process has been characterized by size exclusion chromatography, quantitative capillary gas chromatography of the distillates, ¹³C-NMR of the products, and alkaline hydrolysis of the products followed by quantification of the resultant glycols. The advanced polyols are largely alternating copolymers of DEG and CO₂. They are valuable polyols for polyurethane fabrication.     

Preparation and characterization of lactitol-based poly(ether polyol)s for rigid polyurethane foam

Propoxylation of lactitol [4-O-β-D -galactopyranosyl-D -glucitol] under alkaline conditions afforded poly(ether polyol)s (PEP) which have been characterized by their unsaturation content, alpha color, hydroxyl number, viscosity, hygroscopicity, and molecular weight distribution. The analogous sucrose-based PEP were prepared for comparison. Lactitol was found to require shorter reaction times and produced lighter-colored polyols than did sucrose. Polyols produced from lactitol displayed similar physical properties to sucrose-based PEP. Molecular weight analysis by GPC using the universal calibration method showed lactitol PEP to have polydispersities between 1.04 and 1.07. Negligible decomposition of lactitol during propoxylation was confirmed by ¹³C-NMR and GPC. ¹H-NMR of trifluoroacetyl derivatives of lactitol PEP afforded secondary determination of M_n. In addition, rigid polyurethane foams (PURF) formulated with lactitol-, sucrose-, or commercial sucrose–glycerin-based polyols and PAPI 27 were prepared and characterized. Lactitol-based PURF were found to compare favorably with sucrose-based foams, displaying a density and compressive strength of 28.9 kg/m³ and 1.213 × 10⁵ N/M², respectively. © 1996 John Wiley & Sons, Inc.     

Effect of the molecular weight of poly(ethylene glycol), used for the surface treatment of calcium carbonate,on the tensile modulus of filled oriented polypropylene

A relation between tensile modulus of oriented polypropylene filled with calcium carbonate, and modified with poly(ethylene glycol) (PEG) or alkyl phenyl ether derivatives (APED) of different molecular weights was investigated. Upon stressing, voids appear in the composites material. For systems prepared with unmodified CaCO₃, the void volume increases with an increase of filler content. For systems containing modified CaCO₃, the void volume is smaller than the one of the reference material and decreases with an increase of PEG or APED molecular weights (which range from 400 to 4000 for PEG). Moreover, the relative modulus of oriented composites, E^d_c/E^d_r, are reasonably accounted by the void volume irrespective of filler content and modifier molecular weight, wherein E^d_c, E^d_r are respectively the modulus of oriented composites and the modulus of oriented polymer matrix.     

Preparation of novel soluble poly(ester imide)s containing a trimellitimide moiety and their use as modifiers for aromatic diamine‐cured epoxy resin

Poly(ester imide)s, prepared by the reaction of phthalic anhydride, N‐(4‐carboxyphenyl) trimellitimide and 1,2‐ethanediol, were used to improve the toughness of bisphenol‐A diglycidyl ether epoxy resin cured with 4,4′‐diaminodiphenyl sulfone (DDS). The poly(ester imide)s include poly(ethylene phthalate‐co‐ethylene N‐(1,4‐phenylene) trimellitimide dicarboxylate)s (PESIs) having 10, 20 and 30 mol% trimellitimide (TI) units, respectively. PESIs having 10 and 20 mol% TI units were effective as modifiers for toughening the cured epoxy resin. For example, the inclusion of 20 wt% of PESI (20 mol% TI unit, M _W 19300 g mol^?1) led to a 55% increase in the fracture toughness (K_IC) of the cured resin (with an increase in flexural strength and modulus) and the modified resin had a particulate morphology. PESI having 30 mol% TI units was not effective because of degradation of the modifier by DDS. The toughening mechanism is discussed in terms of morphological and dynamic viscoelastic behaviour of the modified epoxy resin system. © 2001 Society of Chemical Industry     

脂肪族聚碳酸酯型聚氨酯软泡性能的影响因素

以自制的脂肪族聚碳酸亚乙酯二元醇和液化MDI为主要原料,制备了聚碳酸酯型聚氨酯软泡,并对发泡剂、异氰酸酯、稳定剂用量及操作工艺等对泡沫体性能的影响进行了讨论。结果表明,通过调节发泡剂、异氰酸酯、稳定剂用量等,可以得到密度在8~80kg/m3之间、压缩强度在10~108kPa之间的聚氨酯软泡。     

Foamed polyurethane plastics of reduced flammability

In this study, modified foamed polyurethane materials were obtained with the use of new polyols. The polyols were synthesized by the reaction of N,N′‐bis(2‐hydroxyethyl)oxamide esterified with boric acid and various excesses of ethylene carbonate. Thus, poly(ethylene glycol)s with incorporated oxamide and borate groups containing different amounts of boron and nitrogen were obtained. On the basis of these new polyols, rigid polyurethane foams were produced. They contained 0.8–1.2 wt % boron and 7.9–8.5 wt % nitrogen. The resulting foams showed reduced flammability, as determined on the basis of the measurements of the oxygen index and horizontal and vertical flammability tests. The foams also exhibited improved thermal stabilities and mechanical strengths and good dimensional stabilities. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 45748.     

Modification of aromatic diamine-cured epoxy resins by poly(oxymethylene) or hybrid modifiers containing poly(oxymethylene)

A copolymer comprising poly(oxymethylene) (POM, polyacetal) was used to improve the fracture toughness of a resin based on diglycidyl ether of bisphenol A (DGEBA) cured with 3,3′-dimethyl-5,5′-diethyl-4,4′-diaminodiphenyl methane. POM was a less effective modifier for epoxies and a third component was used as a toughener or a compatibilizer for POM. The third component includes polypropylene glycol-type urethane prepolymer (PU) and aromatic polyesters. The hybrid modifiers composed of POM and PU were more effective as modifiers for toughening epoxies than POM alone. In the ternary DGEBA/POM/PU (90/10/10wt ratio) blend, the fracture toughness, K_IC, for the modified resin increased 50% with retention of flexural properties and a slight decrease in glass transition temperature (T_g) compared with those of the unmodified epoxy resin. The aromatic polyesters include poly(ethylene phthalate) (PEP), the related copolyesters and poly(butylene phthalate). PEP was most effective of them as a third component in the hybrid modifier. In the ternary DGEBA/POM/PEP (85/15/10) blend, K_IC for the modified resin increased 70% with medium loss of flexural strength and retention of T_g. The toughening mechanism is discussed in terms of morphological and dynamic viscoelastic behaviour of the modified epoxy resin systems. ©1997 SCI     

Applications of protecting groups in the synthesis of surfactants, lipids, and related compounds

Several types of alkyl ether lipids were prepared in high yield and high purity using protecting groups such as 1,3-dioxolane compounds or allyl ethers. We also succeeded in the industrial production of alkyl glyceryl ethers using the reaction of alkyl glycidyl ethers with acetone to give 1,3-dioxolane compounds, from which the desired alkyl glyceryl ethers were obtained in high quantities. 1,3-Dioxolane (ketal) compounds based on acetone were used in the enzymatic preparation of monoglyceride on an industrial scale. On the basis of these protecting groups, we extended our studies concerning both the preparations and properties of novel polyol ether compounds, beginning with alkyl glycidyl ethers. Another typical property of surfactants containing 1,3-dioxolane units and acetal is degradability under acidic conditions. Several types of destructible/cleavable surfactants based on polyols, such as carbohydrates and polyethyleneglycol, were prepared. As for natural products containing polyol skeletons, much attention has been paid to their molecular design, in which protecting groups such as 1,3-dioxolane compounds or allyl ether have contributed to synthetic strategies.     

Porous polyurethane foams based on recycled poly(ethylene terephthalate) for oil sorption

In using recycled poly(ethylene terephthalate) (PET) as a petroleum sorbent we tried to achieve two important objectives simultaneously. PET waste was glycolized using trimethylolpropane (TMp) or pentaerytheritol (PEr) to produce suitable polyol oligomers for polyurethane (PU) foams. The glycolysis was carried out in the presence of manganese acetate as a catalyst under normal pressure in m‐cresol at 220 °C. Producing polyols, PEr degraded PET into lower molecular weights than TMp. So prepared oligomers were reacted with 2,4‐toluene diisocyanate providing several types of PU foam. The effect of various variables (polyol reactivity, water content, type of catalyst, isocyanate amount and surfactant) on the foam structure and properties were analyzed. Porosity of the PU foams was examined using environmental scanning electron microscopy. Foams based on glycolized TMp contain small uniform cells whereas other foams form less uniform cells with varying sizes including closed cells. Dynamic mechanical analysis gives much lower storage moduli for TMp‐based PUs that for those based on PEr, an effect of dangling ethylene chains in the former case. The glass transition temperatures T_g are higher when PEr rather than TMp is used. Our PU foams show good sorption properties and sufficient reusability. Copyright © 2012 Society of Chemical Industry     

Modification of bismaleimide resin by poly(phthaloyl diphenyl ether) and the related copolymers

Poly(ether ketone ketone)s were prepared and used to improve the brittleness of the bismaleimide resin. The bismaleimide resin was composed of 4,4′-bismaleimidediphenyl methane (BMI) and o,o′-diallyl bisphenol A (DBA). Poly(ether ketone ketone)s include poly(phthaloyl diphenyl ether) (PPDE), poly(phthaloyl diphenyl ether-co-isophthaloyl diphenyl ether) (PPIDE), and poly(phthaloyl diphenyl ether-co-terephthaloyl diphenyl ether) (PPTDE). PPIDE (50 mol % isophthaloyl unit) was more effective as a modifier for the bismaleimide resin than were PPDE and PPTDE (50 mol % terephthaloyl unit). Morphologies of the modified resins changed from particulate to cocontinuous and to phase-inverted structures, depending on the modifier structure and content. The most effective modification for the cured resins could be attained because of the cocontinuous phase or phase-inverted structure of the modified resins. For example, when using 10 wt % of PPIDE (50 mol % IP unit, MW 349,000), the modified resin had a phase-inverted morphology and the fracture toughness (K_IC) for the modified resins increased 75% with retention in flexural properties and the glass transition temperature, compared to those of the unmodified cured bismaleimide resin. © 1998 John Wiley & Sons, Inc. J Appl Polym Sci 67:769–780, 1998     

Synthesis of biodegradable and biocompatible ABC triblock copolymers

A facile approach is offered to synthesize well‐defined amphiphilic ABC triblock copolymers composed of poly(ethylene glycol) monomethyl ether (MPEO) as A block, poly(L ‐lysine) (PLLys) as B block, and poly(ε‐caprolactone) (PCL) as C block by a combination of ring‐opening polymerization (ROP) and click reactions. The propargyl‐terminated poly(Z‐L ‐lysine)‐block‐poly(ε‐caprolactone) (MPEO‐PzLLys‐PCL) diblock copolymers were synthesized via the ring‐opening polymerization of N^ε‐carbobenzoxy‐L ‐lysine N‐carboxyanhydride (Z‐L ‐Lys NCA) in DMF at room temperature using propargyl amine as an initiator and the resulting amino‐terminated poly(Z‐L ‐lysine) then used in situ as a macroinitiator for the polymerization of ε‐caprolactone in the presence of stannous octoate as a catalyst. The triblock copolymers poly(ethylene glycol) monomethyl ether –block‐poly(Z‐L ‐lysine)‐block‐poly(ε‐caprolactone) (MPEO‐PzLLys‐PCL) were synthesized via the click reaction of the propargyl‐terminated PzLLys‐PCL and azido‐terminated poly(ethylene glycol) monomethyl ether (PEO‐N₃) in the presence of CuBr and 1,1,4,7,7‐pentamethyldiethylenetriamine (PMDETA) catalyst system. After the removal of Z groups of L ‐lysine units, amphiphilic and biocompatible ABC triblock copolymers MPEO‐PLLys‐PCL were obtained. The structural characteristics of these ABC triblock copolymers and corresponding precursors were characterized by NMR, IR, and GPC. These results showed the click reaction was highly effective. Therefore, a facile approach is offered to synthesize amphiphilic and biocompatible ABC triblock copolymers consisting of polyether, polypeptide and polyester. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Synthesis and characterization of a poly(ether–ester) copolymer from poly(2,6 dimethyl‐1,4‐phenylene oxide) and poly(ethylene terephthalate)

A series of poly(ether–ester) copolymers were synthesized from poly(2,6 dimethyl‐1,4‐phenylene oxide) (PPO) and poly(ethylene terephthalate) (PET). The synthesis was carried out by two‐step solution polymerization process. PET oligomers were synthesized via glycolysis and subsequently used in the copolymerization reaction. FTIR spectroscopy analysis shows the coexistence of spectral contributions of PPO and PET on the spectra of their ether–ester copolymers. The composition of the poly(ether–ester)s was calculated via ¹H NMR spectroscopy. A single glass transition temperature was detected for all synthesized poly(ether–ester)s. T_g behavior as a function of poly(ether–ester) composition is well represented by the Gordon‐Taylor equation. The molar masses of the copolymers synthesized were calculated by viscosimetry. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci, 2006     

Modification of three‐component bismaleimide resin by poly(phthaloyl diphenyl ether) and related copolymers

A three‐component bismaleimide resin, composed of 4,4′‐bismaleimidodiphenyl methane (BDM), o,o′‐diallyl bisphenol A (DBA), and o,o′‐dimethallyl bisphenol A (1.0/0.3/0.7 eq ratio) was used as a parent bismaleimide resin. Modification of the three‐component bismaleimide resin was examined by blending it with poly(ether ketone ketone)s. Poly(ether ketone ketone)s include poly(phthaloyl diphenyl ether) (PPDE), poly(phthaloyl diphenyl ether‐co‐isophthaloyl diphenyl ether) (PPIDE), and poly(phthaloyl diphenyl ether‐co‐terephthaloyl diphenyl ether) (PPTDE). The PPIDE (51 mol % isophthaloyl) and PPTDE (44 mol % terephthaloyl) were more effective as modifiers for the bismaleimide resin than was PPDE. For example, the fracture toughness (K_IC) for the modified resin increased 30% with no deterioration in the flexural strength and modulus with a 15 wt % inclusion of PPTDE (MW 23,400) compared to the parent three‐component bismaleimide resin: the K_IC increased 95% compared to the value for the Matrimid 5292 resin composed of BDM and DBA. The morphologies of the modified resins changed from particulate to cocontinuous phase structures, depending on the modifier structure and concentration. Toughening of the cured bismaleimide resin could be achieved because of the cocontinuous phase structure. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 82: 2991–3000, 2001     

A new synthetic approach to asymmetric amphiphilic ABA′ block copolymers by ATRP and click reactions

Well‐defined asymmetric amphiphilic ABA′ block copolymers composed of poly(ethylene oxide) monomethylene ether (MPEO) with different molecular weights as A or A′ block and poly(styrene) (PS) as B block were synthesized by the combination of atom transfer radical polymerization (ATRP) and click reactions. First, bromine‐terminated diblock copolymer poly(ethylene oxide) monomethylene ether‐block‐poly(styrene) (MPEO‐PS‐Br) was prepared by ATRP of styrene initiated with macroinitiator MPEO‐Br, which was prepared from the esterification of MPEO and 2‐bromoisobutyryl bromide. Then, the azido‐terminated diblock copolymers MPEO‐PS‐N₃ were prepared through the bromine substitution reaction with sodium azide. Propargyl‐terminated MPEO with a different molecular weight was prepared under the basic condition from propargyl alcohol and p‐toluenesulfonyl‐terminated MPEO, which was prepared through the esterification of MPEO and p‐toluenesulfochloride using pyridine as solvent. Asymmetric amphiphilic ABA′ block copolymers, with a wide range of number–average molecular weights from 1.92 × 10⁴ to 2.47 × 10⁴ and a narrow polydispersity from 1.03 to 1.05, were synthesized via a click reaction of the azido‐terminated diblock copolymers and the propargyl‐terminated MPEO in the presence of CuBr and 1,1,4,7,7‐pentamethyldiethylenetriamine (PMDETA) catalyst system. The structures of these ABA′ block copolymers and corresponding precursors were characterized by NMR, IR, and GPC. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Nanofilled polyols for viscoelastic polyurethane foams

The use of polyether polyols is common in polyurethane industry, particularly in soft PU applications. In particular, viscoelastic foams, characterized by slow recovery after compression, are obtained using poly(ethylene oxide) (PEO) polyols. Nanofilled polyols can be used for the production of viscoelastic foams with improved fire resistance properties. The high polarity of polyether polyols is responsible of a poor affinity with the organic modifiers used in commercial organically modified montmorillonite (omMMT). In this work, organically modified montmorillonites were prepared, having an improved affinity with the polyether polyols used for the production of soft PU foams. The montmorillonite was modified by using polyetheramines with different ethyleneoxide/propyleneoxide amounts. A strongly intercalated/exfoliated structure was obtained after mixing the polyol with the omMMT. The viscosity increased by three orders of magnitude and the diffraction angles of the MMT measured by x‐ray analysis decreased to values lower than 1.5°. The intercalated structure was preserved after the curing stage, when the isocyanate was added to the polyol/omMMT. The resulting polyurethane had an irregular open cell structure, and was characterized by a mechanical properties comparable to those of unfilled polyurethane. Copyright © 2009 Society of Chemical Industry