Thermodynamic equilibrium analysis of combined carbon dioxide reforming with steam reforming of methane to synthesis gas

Thermodynamics equilibrium analysis of carbon dioxide reforming of methane combined with steam reforming to synthesis gas was studied by Gibbs free energy minimization method to understand the effects of process variables such as temperature, pressure and inlet CH₄/H₂O/CO₂ ratios on product distributions. For this purpose, the calculations were carried out at total pressures of 1 and 20 bar, and at ranges of temperature and steam-to-carbon ratios of 200–1200 °C and 0–0.50, respectively. The results revealed that carbon dioxide reforming of methane combined with steam reforming process was controlled by different reactions with regard to the operating temperature, pressure and varying feed compositions. The H₂/CO product ratio could be modified by changing the relative concentration of steam and CO₂ in the feed, temperature and pressure, depending on the downstream application.     

CO2 reforming of methane combined with steam reforming or partial oxidation of methane to syngas over NdCoO3 perovskite-type mixed metal-oxide catalyst

CO₂ reforming with simultaneous steam reforming or partial oxidation of methane to syngas over NdCoO₃ perovskite-type mixed metal oxide catalyst (prereduced by H₂) at different process conditions has been investigated. In the simultaneous CO₂ and steam reforming, the conversion of methane and H₂O and also the H₂/CO product ratio are strongly influenced by the CO₂/H₂O feed-ratio. In the simultaneous CO₂ reforming and partial oxidation of methane, the conversion of methane and CO₂, H₂ selectivity and the net heat of reaction are strongly influenced by the process parameters (viz. temperature, space velocity and relative concentration of O₂ in the feed). In both cases, no carbon deposition on the catalyst was observed. The reduced NdCoO₃ perovskite-type mixed-oxide catalyst (Co dispersed on Nd₂O₃) is a highly promising catalyst for carbon-free CO₂ reforming combined with steam reforming or partial oxidation of methane to syngas.     

Modifying perovskite-type oxide catalyst LaNiO3 with Ce for carbon dioxide reforming of methane

Perovskite-type oxide catalysts LaNiO₃ and La_1−xCe_xNiO₃ (x ≤ 0.5) were prepared by the Pechini method and used as catalysts for carbon dioxide reforming of methane to form synthesis gas (H₂ + CO). The gaseous reactants consisted of CO₂ and CH₄ in a molar ratio of 1:1. At a GHSV of 10,000 hr⁻¹, CH₄ conversion over LaNiO₃ catalyst increased from 66% at 600 °C to 94% at 800 °C, while CO₂ conversion increased from 51% to 92%. The achieved selectivities of CO and H₂ were 33% and 57%, respectively, at 600 °C. To prevent the deposition of carbon and the sintering nickel species, some of the Ni in perovskite-type oxide catalyst was substituted by Ce. Ce provided lattice oxygen vacancies, which activated C–H bonds, and increased the selectivity of H₂ to 61% at 600 °C. XRD analysis indicates that the catalyst exhibited a typical perovskite spinel structure and formed La₂O₂CO₃ phases after CO₂ reforming. The FE-SEM results reveal carbon whisker of the LaNiO₃ catalyst and the BET analysis indicates that the specific surface area increases after the reforming reaction. The H₂-TPR results confirm that Ce metals can store and provide oxygen.     

Carbon dioxide reforming of methane to synthesis gas over Ni/Si3N4 catalysts

Silicon nitride supported nickel catalyst prepared by impregnation using nickel nitrate solution was employed for the carbon dioxide reforming of methane. The catalyst was tested at 800 °C under atmospheric pressure. The influences of Ni loading and calcination temperature on the catalytic performance were investigated. It was found that the nickel loading and calcination temperature strongly influenced the catalytic performance. Over the 7 wt. % Ni/Si₃N₄ catalyst calcined at 400 °C, the conversions of CH₄ and CO₂ can achieve 95% and 91%, respectively. Appropriate interaction between the metal and the basic support makes the catalyst more resistant to sintering and coking, and thus an excellent stability.     

A study of CH4 partial oxidation reforming with detailed mechanisms

A knetic study of CH4 partial oxidation was performed using Chemkin Ⅱ simulation package with the GRI,NIST,Alexander and Leeds CH4 oxidation mechanisms,Comparing kinetic simulation results with thermodynamic analysis indicates that GRI_1.2-3.0,NIST and Alexander_0.1-0.3 mechanisms give a reasonable performance in describing CH4 partial oxidation while Alexander_0.4 and the Leeds mechanisms fail to do so.Two distinct reaction zones are observed in the simulation results.which is different from the two-stage concept reported in the literature .Major global reactions within each reaction zone are identified.     

Study of partial oxidation reforming of methane to syngas over self-sustained electrochemical promotion catalyst

A self-sustained electrochemical promotion (SSEP) catalyst is synthesized for partial oxidation reforming (POXR) of CH₄ to produce syngas (H₂ and CO) at a relatively low temperature ranging from 350 to 650 °C. The SSEP catalyst is comprised of 4 components: microscopic Ni/Cu/CeO₂ anode, La_0.9Sr_0.1MnO₃ cathode, copper as electron conductor, and yttria-stabilized-zirconia as oxygen ion conductor, which form microscopic electrochemical cells to enable the self-sustained electrochemical promotion for the POXR process. The SSEP catalyst exhibited much better catalytic performance in POXR of CH₄ than a Ni–Cu–CeO₂ catalyst and a commercial Pt–CeO₂ catalyst. The CH₄ conversion over the SSEP catalyst is 29.4% at 350 °C and reaches 100% at 550 °C and the maximum selectivity to H₂ is on the level of 90% at 450–650 °C under a GHSV of 42,000 h⁻¹. The mechanism of the SSEP is discussed.     

Preparation and characterization of coke resistant Ni/SiO2 catalyst for carbon dioxide reforming of methane

Silica supported Ni catalyst is highly active for the CO₂ reforming of methane but it has poor stability due to coke formation. In this work, a glow discharge plasma was applied for the decomposition of nickel nitrate on the SiO₂ support, followed by thermal calcination in air. The plasma treatment enhances the interactions between the Ni particles and the silica and significantly improves the Ni dispersion. The plasma-treated Ni/SiO₂ catalyst exhibits comparable activity to the Ni/SiO₂ catalyst prepared by the thermal method without plasma treatment. The coke resistance of the Ni/SiO₂ catalyst is significantly enhanced by the plasma treatment.     

Effect of equilibrium shift by using lithium silicate pellets in methane steam reforming

Equilibrium shifting is considered to be effective for promoting H₂ production by methane (CH₄) steam reforming. In this study, a packed bed reactor with a mixture of reforming catalyst and CO₂ absorbent was used. Pellets of lithium silicate (Li₄SiO₄), which Toshiba has developed, were applied as the absorbent. This is a report on the relationship between CO₂ absorption by Li₄SiO₄ pellets and the equilibrium-shift effect for overall reactions. Experiments showed that there was a strong influence of temperature on the equilibrium-shift effect. The effect was obvious, which resulted in keeping not only the concentration of H₂ above 93 vol% but also that of CO below 0.2 vol% at 550 °C.     

Carbon dioxide reforming of methane by solid state synthesis supported catalysts

Ni catalyst supported on MgAl₂O₄ mixed oxide was prepared by solid state synthesis, co-precipitation and wet impregnation. The mixed oxide support was synthesized by the solid state synthesis at room temperature (MgAl₂O₄^solid) and co-precipitation method (MgAl₂O₄^cop) respectively, followed by wet impregnation for Ni loading. The catalytic performances of these samples were compared in carbon dioxide reforming of methane at 700 °C. The results showed that the catalyst Ni/MgAl₂O₄^solid with mixed oxide support prepared by solid state synthesis greatly affected the properties and performance of the catalyst. The catalyst Ni/MgAl₂O₄^solid showed higher CO₂ and CH₄ conversion than the Ni/MgAl₂O₄^cop catalyst with the support prepared by conventional co-precipitation method. In addition, the BET surface area of the catalyst Ni/MgAl₂O₄^solid was three times larger than the catalyst Ni/MgAl₂O₄^cop.     

Potential of Ni supported on KH zeolite catalysts for carbon dioxide reforming of methane

The catalytic activity of Ni on a series of catalysts supported on the synthesized KH zeolite for the CO₂ reforming of methane has been investigated. The KH zeolite supports were previously synthesized via silatrane and alumatrane precursors using the sol–gel process and hydrothermal microwave treatment. Eight percent Ni was impregnated onto the synthesized KH zeolites, which have different morphologies: called dog-bone, flower, and disordered shapes. The prepared Ni/KH zeolites were tested for their catalytic activity at 700 °C, at atmospheric pressure, and at a CH₄/CO₂ ratio of 1. The results showed that Ni supported on dog-bone and flower-shaped KH zeolites provided better activity than that of disordered KH zeolite due to higher CH₄ and CO₂ conversions, a higher H₂ production, and a smaller amount of coke formation on the catalyst surface. Furthermore, the stability of the Ni/KH zeolite was greatly superior to that of Ni supported on alumina and clinoptiolite catalysts after 65 h on stream.     

Inhibition of carbon formation during steam reforming of methane using thiol-coated nickel catalysts

n-Butanethiol-impregnated, micrometric, pristine Ni powder (Ni–C₄S) was tested as a catalyst for use in the steam reforming of methane, using X-Ray photoemission spectroscopy (XPS) and mass spectrometry (MS). The catalytic activities of both the pristine Ni and the Ni–C₄S powders were measured at 700 °C, under conditions that favoured (molar CH₄:H₂O ratio of 2:1), and did not favour (molar CH₄:H₂O ratio of 1:2) formation of surface carbon. The results show that: (a) Ni–C₄S demonstrates both high catalytic activity and stability during the 21 h duration test; (b) under conditions favouring the deposition of surface carbon, the Ni–C₄S retained both its efficiency and structural integrity, while the catalytic activity of the Ni was reduced by ∼70% and the catalyst pellets lost their integrity; (c) the amount of deposited carbon in the case of the Ni–C₄S catalyst was significantly lower than that observed for the Ni catalyst, in spite of the longer testing duration. It was concluded that the thiols pre-treatment of Ni surfaces, to be subsequently used in the production of catalysts supported SOFC anodes, can considerably increase their “active life span” this being a critical attribute in respect of their eventual commercialization.     

Preparation of nickel catalysts supported on CaO.2Al2O3 for methane reforming with carbon dioxide

Nanocrystalline calcium aluminate (CaO.2Al₂O₃) was prepared by a simple co-precipitation method using Poly (ethylene glycol)-block-poly(propylene glycol)-block poly(ethylene glycol) (PEG-PPG-PEG, MW:5800) as surfactant and employed as catalyst support for nickel catalysts in methane reforming with carbon dioxide. The prepared samples were characterized by X-ray diffraction (XRD), N₂ adsorption (BET), Temperature programmed reduction and oxidation (TPR-TPO) and Scanning electron microscopy (SEM) techniques. The results showed that the prepared support has a high potential as support for nickel catalysts in methane reforming with carbon dioxide. The results showed high catalytic activity and stability for the prepared catalysts. Among the prepared catalysts 15% Ni/CaO.2Al₂O₃ was the most active catalyst and showed the highest affinity for carbon formation. In addition, 7% Ni/CaO.2Al₂O₃ possessed high catalytic stability during 50 h time on stream. The TPO analysis revealed that increasing in nickel content increased the amount of deposited carbon over the spent catalysts. SEM results detected only whisker type of carbon for all spent catalysts.     

Combined dry reforming and partial oxidation of methane to synthesis gas on noble metal catalysts

In this paper CO₂ reforming of methane combined with partial oxidation of methane to syngas over noble metal catalysts (Rh, Ru, Pt, Pd, Ir) supported on alumina-stabilized magnesia has been studied. The catalysts were characterized by using BET, XRD, SEM, TEM, TPR, TPH and H₂S chemisorption techniques. The H₂S chemisorption analysis showed an active metal crystallite size in the range of 1.8-4.24 nm for the prepared catalysts. The obtained results revealed that the Rh and Ru catalysts showed the highest activity in combined reforming and both the dry reforming and partial oxidation of methane. The obtained results also showed a high catalytic stability without any decrease in methane conversion up to 50 h of reaction. In addition, the H₂/CO ratio was around 2 and 0.7 over different catalysts for catalytic partial oxidation and dry reforming, respectively.     

Ni-based catalysts for reforming of methane with CO2

Ni catalysts supported on different carriers like δ,θ-Al₂O₃, MgAl₂O₄, SiO₂–Al₂O₃ and ZrO₂–Al₂O₃ were prepared. The solids were characterized by chemical analysis, N₂ adsorption–desorption isotherms, X-ray powder diffraction, UV–vis diffuse reflectance spectroscopy, temperature-programmed reduction, high-resolution transmission electron microscopy and temperature-programmed oxidation. The catalytic properties of the samples were evaluated in the reaction of reforming of methane with CO₂ at 923 K. It was shown that this kind of support greatly affects the structure and catalytic performance of the catalysts. Ni catalyst supported on MgAl₂O₄ showed the highest activity and stability due to the presence of small well dispersed Ni particles with size of 5.1 nm. It was shown that the lowest activity of Ni catalyst supported on SiO₂–Al₂O₃ oxide was caused by the agglomeration of nickel particles and formation of filamentous carbon under reaction conditions detected by the high resolution transmission electron microscopy.     

Combined catalytic partial oxidation and CO2 reforming of methane over ZrO2-modified Ni/SiO2 catalysts using fluidized-bed reactor

Nickel on zirconium-modified silica was prepared and tested as a catalyst for reforming methane with CO₂ and O₂ in a fluidized-bed reactor. A conversion of CH₄ near thermodynamic equilibrium and low H₂/CO ratio (1<H₂/CO<2) were obtained without catalyst deactivation during 10 h, in a most energy efficient and safe manner. A weight loading of 5 wt% zirconium was found to be the optimum. The catalysts were characterized using X-ray diffraction (XRD), H₂-temperature reaction (H₂-TPR), CO₂-temperature desorption (CO₂-TPD) and transmission election microscope (TEM) techniques. Ni sintering was a major reason for the deactivation of pure Ni/SiO₂ catalysts, while Ni dispersed highly on a zirconium-promoted Ni/SiO₂ catalyst. The different kinds of surface Ni species formed on ZrO₂-promoted catalysts might be responsible for its high activity and good resistance to Ni sintering.     

The thermodynamic analysis of two-step conversions of CO2/H2O for syngas production by ceria

Due to the challenges of demands on alternative fuels and CO₂ emission, the conversion of CO₂ has become a hot spot. Among various methods, two-step conversion of CO₂ with catalyst ceria (cerium oxide, CeO₂) appears to be a promising way. Solar energy is commonly employed to drive the conversion systems. This article proposes a solar-driven system with fluidized bed reactors (FBR) for CO₂/H₂O conversions. N₂ is used as the gas of the heat carrier. The products of CO/H₂ could be further used for syngas. To evaluate the capability of the system for exporting work, the system was analysed on the basis of the Second Law of Thermodynamics and the reaction mechanism of ceria. Heat transfer barriers in practical situations were considered. The lowest solar to chemical efficiency is 4.86% for CO₂ conversion, and can be enhanced to 43.2% by recuperating waste heat, raising the N₂ temperature, and increasing the concentration ratio. The analysis shows that the method is a promising approach for CO₂/H₂O conversion to produce syngas as an alternative fuel.     

Characteristics of combined carbon dioxide reforming with partial oxidation of methane to produce hydrogen in the membrane reactor

Thermodynamic equilibrium constant method and mathematical model are used to analyze the investigating effects of temperature, α[oxygen‐methane molar ratio] and β [carbon dioxide‐methane molar ratio] on characteristics of oxidative CO₂ reforming of methane reaction over Ni/Al₂O₃ catalysts to produce hydrogen in the membrane reactor. While keeping temperature at 1100 K, the membrane reactor is no longer useful to separate hydrogen when α > 0.6 for hydrogen in reaction side is no longer to permeate side. When increasing β, the methane conversion goes up firstly until the β is 1.3, which is higher than the inflection point at 1.1 in the model prediction. The hydrogen yield peaks at β = 0.5 in permeate side. Increasing the temperature or reducing the β will cause the molar ratio of H₂/CO increase. However, changing α has no significant effect on adjusting the molar ratio of H₂/CO. By establishing equilibrium reaction model, the system performance can be accurately predicted. Copyright © 2016 John Wiley & Sons, Ltd.     

Combined air partial oxidation and CO2 reforming of coal bed methane to synthesis gas over co-precipitated Ni-Mg-ZrO2 catalyst

The present study aims at exploring a concept which can convert coal-bed methane (containing methane, air and carbon dioxide) to synthesis gas. Without pre-separation and purification, the low-cost synthesis gas can be produced by coupling air partial oxidation and CO₂ reforming of coal bed methane. For this purpose, the co-precipitated Ni-Mg-ZrO₂ catalyst was prepared. It was found that the co-precipitated Ni-Mg-ZrO₂ catalyst exhibited the best activity and stability at 800 °C during the reaction. The conversions of CH₄ and CO₂ maintained at 94.8% and 82.1% respectively after 100 h of reaction. The effect of reaction temperature was investigated. The H₂/CO ratio in the product was mainly dependent on the feed gas composition. By changing O₂/CO₂ ratio of the feed gases, the H₂/CO ratio in the off-gas varied between 0.8 and 1.8. The experimental results showed that the high thermal stability and basic properties of the catalyst, and the strong metal-support interaction played important roles in improving the activity and stability of the catalyst. With the combined reactions and the Ni-Mg-ZrO₂ catalyst, the coal bed methane could be converted to synthesis gas, which can meet the need of the subsequent synthesis processes.     

Synthesis gas production in the combined CO2 reforming with partial oxidation of methane over Ce-promoted Ni/SiO2 catalysts

A series of nickel-based catalyst supported on silica (Ni/SiO₂) with different loading of Ce/Ni (molar ratio ranging from 0.17 to 0.84) were prepared using conventional co-impregnation method and were applied to synthesis gas production in the combination of CO₂ reforming with partial oxidation of methane. Among the cerium-containing catalysts, the cerium-rich ones exhibited the higher activity and stability than the cerium-low ones. The temperature-programmed reduction (TPR) and UV–vis diffuse reflectance spectroscopy (UV–vis DRS) analysis revealed that the addition of CeO₂ reduced the chemical interaction between Ni and support, resulting in an increase in reducibility and dispersion of Ni. Over NiCe-x/SiO₂ (x = 0.17, 0.50, 0.67, 0.84) catalysts, the reduction peak in TPR profiles shifted to the higher temperature with increasing Ce/Ni molar ratio, which was attributed to the smaller metallic nickel size of the reduced catalysts. The transmission electron microscopy (TEM) and X-ray diffraction (XRD) for the post-reaction catalysts confirmed that the promoter retained the metallic nickel species and prevented the metal particle growth at high reaction temperature. The NiCe-0.84/SiO₂ catalyst with small Ni particle size exhibited the stable activity with the constant H₂/CO molar ratio of 1.2 during 6-h reaction in the combination of CO₂ reforming with partial oxidation of methane at 850 °C and atmospheric pressure.